CN213203442U

CN213203442U - Non-woven fabric dyeing production line

Info

Publication number: CN213203442U
Application number: CN202021001415.8U
Authority: CN
Inventors: 蔡春峰
Original assignee: Ji'an Jirui Technology Co ltd
Current assignee: Jiangxi Jihu Information Technology Co ltd
Priority date: 2020-06-04
Filing date: 2020-06-04
Publication date: 2021-05-14
Anticipated expiration: 2030-06-04

Abstract

The utility model discloses a non-woven fabrics dyeing production line, concrete non-woven fabrics dyeing technical field, including a non-woven fabrics dyeing production line, which comprises a body, the body includes the support, support left side top is equipped with unwinding device, unwinding device inboard is equipped with the dye vat, the dye vat inboard is equipped with the transition jar, transition jar inboard is equipped with the washing jar, washing jar inboard is equipped with rolls futilely the device, it is equipped with the oven to roll futilely the device inboard, the oven inboard is equipped with the lapping device, unwinding device, the dye vat, the transition jar, the washing jar, roll futilely the device, the oven, the lapping device all with support fixed connection, through unwinding with the non-woven fabrics, stretch into the dye vat and stretch into the dye vat in proper order, the transition jar, the washing jar, the non-woven fabrics after will dyeing is rolled futilely.

Description

Non-woven fabric dyeing production line

Technical Field

The utility model relates to a non-woven fabrics field of dyeing, concretely relates to non-woven fabrics dyeing production line.

Background

The non-woven fabric is also called non-woven fabric, is formed by oriented or random fibers, is a new generation of environment-friendly material, and has the characteristics of moisture resistance, air permeability, flexibility, light weight, no combustion supporting, easy decomposition, no toxicity, no irritation, rich color, low price, recycling and the like. With the increasing living standard of people, the demand of non-woven fabrics is increasing, especially the demand of non-woven fabrics with colors is increasing, for example, when the non-woven fabrics are used as linings of clothes, the non-woven fabrics used as the linings are the same color as the clothes fabrics, so that the non-woven fabrics need to be dyed.

The prior art has the following defects: the rotating shaft of the existing unwinding device is instable in installation and prone to danger and wrinkling, fuel is not heated in the dyeing process, the dyeing efficiency is low, and the conditions of uneven dyeing and the like are possible.

Therefore, it is necessary to invent a non-woven fabric dyeing production line.

SUMMERY OF THE UTILITY MODEL

Therefore, the embodiment of the utility model provides a non-woven fabrics dyeing production line through unreeling the non-woven fabrics, stretches into the dye vat and stretches into dye vat, transition jar, washing jar in proper order, rolls the non-woven fabrics after will dyeing again and dries after doing to solve the problem that the non-woven fabrics dyed.

In order to achieve the above object, the embodiment of the present invention provides the following technical solutions: the utility model provides a non-woven fabrics dyeing production line, includes the body, its characterized in that: the body comprises a support, an unwinding device is arranged at the top of the left side of the support, a dye vat is arranged on the inner side of the unwinding device, a transition cylinder is arranged on the inner side of the dye vat, a cleaning cylinder is arranged on the inner side of the transition cylinder, a rolling device is arranged on the inner side of the cleaning cylinder, an oven is arranged on the inner side of the rolling device, a rolling device is arranged on the inner side of the oven, the unwinding device, the dye vat, the transition cylinder, the cleaning cylinder, the rolling device, the oven and the rolling device are fixedly connected with the support, a roller frame is arranged at the top of the support, one end of the roller frame is selectively connected with the support close to the rolling device through a hinge, a first roller is arranged at the top of the roller frame, a second roller is arranged on the inner side of the first roller, a third roller is arranged on the inner side of the second roller, a fourth roller is arranged on the inner side of, the second roller is positioned at the top of the transition cylinder, the third roller is positioned at the top of the cleaning cylinder, the fourth roller is positioned between the cleaning cylinder and the rolling drying device, and the first roller, the second roller, the third roller and the fourth roller are fixedly connected with the top of the roller frame and can roll.

Preferably, the unwinding device is equipped with the unwinding shaft, the unwinding shaft is located unwinding device left side top, the unwinding shaft inboard is equipped with first deflector roll, be equipped with first tensioning guipure on the first deflector roll, first deflector roll is located unwinding shaft right side below, first tensioning guipure encircles first deflector roll fixed connection.

Preferably, inside fifth roller bearing, sixth roller bearing, the seventh roller bearing of being equipped with of dye vat, the fifth roller bearing the sixth roller bearing with the seventh roller bearing both ends all with inner wall fixed connection around the dye vat, the dye vat top is equipped with the dust cover, dust cover one end with dye vat one side is through hinge swivelling joint, the dye vat bottom is equipped with the sandwich panel, the sandwich panel is equipped with the through-hole, the sandwich panel bottom is equipped with the heating pipe, the heating pipe is located the sandwich panel with in the inside cavity of dye vat bottom, the dye vat outer wall is equipped with the thermoscope, thermoscope temperature sensor is located in the dye vat, the thermoscope temperature display meter position is in the dye vat outer wall.

Preferably, an eighth roller, a ninth roller and a tenth roller are arranged in the transition cylinder, two ends of the eighth roller, the ninth roller and the tenth roller are fixedly connected with the front inner wall and the rear inner wall of the transition cylinder, an eleventh roller and a twelfth roller are arranged in the cleaning cylinder, two ends of the eleventh roller and two ends of the twelfth roller are fixedly connected with the front inner wall and the rear inner wall of the cleaning cylinder, a water outlet is arranged at the bottom of the cleaning cylinder, and the water outlet is located on the outer side of the cleaning cylinder.

Preferably, the rolling device is internally provided with two rolling shafts, the two rolling shafts are fixedly connected with the front inner wall and the rear inner wall of the rolling device, and gaps are arranged in the two rolling shafts in parallel up and down and are consistent with the thickness of the non-woven fabric.

Preferably, be equipped with the second deflector roll in the coiling mechanism, second deflector roll outer wall encircles and is equipped with second tensioning guipure, the terminal inboard of second deflector roll is equipped with into the spool, it is located to become the spool second deflector roll top, it is equipped with servo motor to become the spool axle center outside, servo motor output shaft passes through gear fixed connection with the spool axle center.

Preferably, an ultraviolet germicidal lamp is further arranged inside the oven and fixedly connected with the top of the oven.

The embodiment of the utility model provides a have following advantage:

1. the support connects into a whole with all areas, makes the utility model discloses the during operation links up more, is difficult for the card to pause.

2. The unwinding device can be with the batching treat that the non-woven fabrics of dyeing is at the uniform velocity move to the dye vat in, cooperate first deflector roll and first tensioning guipure to use, prevent that the non-woven fabrics from transporting the in-process and producing the displacement to it is inhomogeneous to produce fold and dyeing.

3. The inside three roller bearing that is equipped with of dye vat can prolong non-woven fabrics and dye liquor contact time, through heating pipe heating dye liquor for dip-dye efficiency is bigger, and the dip-dye is more abundant.

4. Be equipped with three staggered pivot in the washing jar, the pivot is walked around to the non-woven fabrics, and abluent cleaner washs the jar bottom and is equipped with the delivery port, conveniently changes the washing liquid.

5. The rolling shaft is arranged in the rolling device, and redundant fuel on the dyed non-woven fabric is extruded through the rolling shaft, so that the subsequent drying work is facilitated.

The utility model discloses a to wait to dye the non-woven fabrics through rolling back the non-woven fabrics, stretch into the dye vat and stretch into dye vat, transition jar, washing jar in proper order, the non-woven fabrics after will dyeing rolls the dry-off back package again.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.

The structure, ratio, size and the like shown in the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention has no technical essential significance, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy and the achievable purpose of the present invention.

FIG. 1 is a schematic view of a non-woven fabric dyeing production line according to the present invention;

fig. 2 is a schematic view of an unwinding device provided by the present invention;

FIG. 3 is a cross-sectional view of the dye vat provided by the present invention;

fig. 4 is a schematic view of the rotating shaft frame provided by the present invention;

fig. 5 is a schematic view of a rolling drying device provided by the present invention;

fig. 6 is a schematic view of the ultraviolet germicidal lamp provided by the present invention.

In the figure: 100 body, 110 bracket, 120 roller frame, 130 first roller, 140 second roller, 150 third roller, 160 fourth roller, 200 unwinding device, 210 unwinding shaft, 220 first guide roller, 230 first tensioning mesh belt, 300 dye vat, 310 fifth roller, 320 sixth roller, 330 seventh roller, 350 sandwich plate, 360 through hole, 370 heating pipe, 380 thermometer, 400 transition cylinder, 410 eighth roller, 420 ninth roller, 430 tenth roller, 500 cleaning cylinder, 510 eleventh roller, 520 twelfth roller, 530 water outlet, 600 drying device, 610 drying shaft, 700 oven, 710 ultraviolet sterilization lamp, 800 coiling device, 810 second guide roller, 820 second tensioning mesh belt, 830 coiling shaft, 840 servo motor.

Detailed Description

The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1:

referring to fig. 1-6 of the specification, the non-woven fabric dyeing production line of this embodiment includes a body 100, the body 100 includes a support 110, a rolling shaft frame 120, a first rolling shaft 130, a second rolling shaft 140, a third rolling shaft 150, a fourth rolling shaft 160, an unwinding device 200, a dye vat 300, a transition vat 400, a cleaning vat 500, a rolling drying device 600, and an oven 700 rolling device 800, specifically, the dye vat 300 is disposed inside the unwinding device 200, the transition vat 400 is disposed inside the dye vat 300, the cleaning vat 500 is disposed inside the transition vat 400, the rolling drying device 600 is disposed inside the cleaning vat 500, the oven 700 is disposed inside the cleaning vat 500, the rolling drying device 600 is disposed inside the rolling drying device 600, the oven 700 is disposed inside the rolling drying device 600, the winding device 200, the dye vat 300, the transition vat 400, the cleaning vat 500, the rolling drying device 600, the oven 700, and the rolling drying device 800 are all fixedly connected to the support 110, the rolling shaft frame 120 is disposed on the top of the support 110, one end of the rolling shaft frame, the top of the roller frame 120 is provided with a first roller 130, the first roller 130 is positioned at the top of the dye vat 300, the inner side of the first roller 130 is provided with a second roller 140, the inner side of the second roller 140 is provided with a third roller 150, the inner side of the third roller 150 is provided with a fourth roller 160, the second roller 140 is positioned at the top of the transition cylinder 400, the third roller 150 is positioned at the top of the cleaning cylinder 500, the fourth roller 160 is positioned between the cleaning cylinder 500 and the rolling drying device 600, the first roller 130, the second roller 140, the third roller 150 and the fourth roller 160 are all fixedly connected with the top of the roller frame 120 and can roll, the bracket 110 has the effect of bearing and mounting, and the rollers have the effect of supporting and pulling non-woven fabrics;

further, the unwinding device 200 comprises an unwinding shaft 210, a first guide roller 220 and a first tensioning mesh belt 230, specifically, the unwinding shaft 210 is located at the top of the left side of the unwinding device 200, the first guide roller 220 is arranged on the inner side of the unwinding shaft 210, the first tensioning mesh belt 230 is arranged on the first guide roller 220, the first guide roller 220 is located below the right side of the unwinding shaft 210, the first tensioning mesh belt 230 surrounds the first guide roller 220 and is fixedly connected, the unwinding device 200 has an effect of unwinding the non-woven fabric to be dyed and introducing a production line for dyeing, and the first guide roller 220 and the first tensioning mesh belt 230 have an effect of guiding and fixing the non-woven fabric, so that the non-woven fabric is prevented from transversely moving in the dip dyeing process, and wrinkles are generated.

Further, the dye vat 300 comprises a fifth roller 310, a sixth roller 320, a seventh roller 330, a through hole 350, a heating pipe 370 and a thermometer 380, specifically, two ends of the fifth roller 310, the sixth roller 320 and the seventh roller 330 are all fixedly connected with the front and rear inner walls of the dye vat 300, a dust cover (not marked in the figure) is arranged on the top of the dye vat 300, one end of the dust cover is rotatably connected with one side of the dye vat 300 through a hinge, a sandwich plate 350 is arranged at the bottom of the dye vat 300, the sandwich plate 350 is provided with the through hole 360, the heating pipe 370 is arranged at the bottom of the sandwich plate 350, the heating pipe 370 is arranged in an inner cavity at the bottom of the sandwich plate 350 and the dye vat 300, the outer wall of the dye vat 300 is provided with the thermometer 380, a temperature sensor of the thermometer 380 is arranged in the dye vat 300, a temperature display meter of the thermometer 380 is arranged on the outer wall of the dye vat 300, the heating pipe 370 can heat the dye liquor at constant, thermometer 380 has the effect of looking over the dye liquor temperature, and the 360 models of heating pipe are voltage 380V power 12KW explosion-proof heating pipe, and the pipe diameter is 15cm, and the dust cover can avoid the dust to fall into the effect of dye vat 300, and the sandwich panel can be kept apart dip-dye district and bottom heating district, avoids the non-woven fabrics winding 360 on the heating pipe.

Further, the transition cylinder 400 comprises an eighth roller 410, a ninth roller 420 and a tenth roller 430, specifically, two ends of the eighth roller 410, the ninth roller 420 and the tenth roller 430 are fixedly connected with the front and rear inner walls of the transition cylinder 400, an eleventh roller 510 and a twelfth roller 520 are arranged in the cleaning cylinder 500, two ends of the eleventh roller 510 and the twelfth roller 520 are fixedly connected with the front and rear inner walls of the cleaning cylinder 500, a water outlet 530 is arranged at the bottom of the cleaning cylinder 500, the water outlet 530 is positioned at the outer side of the cleaning cylinder 500, and the water outlet facilitates the cleaning liquid after cleaning to be discharged from the cleaning cylinder, so that the cleaning effect is ensured;

further, the rolling drying device 600 comprises two rolling drying shafts 610, specifically, the number of the rolling drying shafts 610 is two, two ends of the two rolling drying shafts 610 are fixedly connected with the front inner wall and the rear inner wall of the rolling drying device 600, gaps are arranged in the two rolling drying shafts 610 in a vertical parallel mode, the thickness of the gaps is consistent with that of the non-woven fabric, and the rolling drying shafts extrude redundant dye liquor through rotary extrusion of the non-woven fabric, so that drying work is facilitated.

Further, the oven 700 may dry the dyed non-woven fabric to reinforce the adsorption of colors;

further, the rolling device 800 comprises a second guide roller 810, a second tensioning mesh belt 820, a rolling shaft 830 and a motor 840, specifically, the second tensioning mesh belt 820 is arranged around the outer wall of the second guide roller 810, a rolling shaft 830 is arranged on the inner side of the tail end of the second guide roller 810, the position of the rolling shaft 830 is higher than that of the second guide roller 810, a servo motor 840 is arranged on the outer side of the shaft center of the rolling shaft 830, the output shaft of the servo motor 840 is fixedly connected with the shaft center of the rolling shaft 830 through a gear, the servo motor 840 is SCGA-08C12AB in model number and has power of 750W, the servo motor 840 can control the speed and position accuracy very accurately, and can convert a voltage signal into torque and rotating speed to. Thereby driving the non-woven fabric to continuously move and finishing the dyeing of the non-woven fabric.

The implementation scenario is specifically as follows: when the utility model is used, the axis of the unwinding shaft 210 penetrates into the axis of the non-woven fabric to be dyed, the non-woven fabric roll is fixed on the unwinding shaft 210, one end of the non-woven fabric is placed into the first guide roller 230 and then pulled into the dye vat 300, the non-woven fabric is wound around the first rotating shaft 130, the fifth roller 310, the sixth roller 320, the seventh roller 330, the dye vat 300 is drawn out, the dye vat 300 is wound around the second rotating shaft 140, the transition vat 400 is drawn in again, the non-woven fabric is wound around the eighth rotating shaft 410, the ninth rotating shaft 420 and the tenth rotating shaft 430, the transition vat 400 is drawn out again, the non-woven fabric is wound around the third rotating shaft 150, the non-woven fabric is drawn into the cleaning vat 500, the eleventh rotating shaft 510 and the twelfth rotating shaft 520, the non-woven fabric is drawn out of the cleaning vat 500, the non-woven fabric is drawn into the drying device 600, the non-woven fabric passes through the gap between the two drying, oven 700 is the effect that tunnel type stoving case has the constant temperature and dries the non-woven fabrics, introduces the non-woven fabrics into second deflector roll 810 again, and on final winding the non-woven fabrics to the scroll 830, will drive the scroll through servo motor 840 and rotate to it accomplishes the dyeing to continuously drive the non-woven fabrics motion.

Example 2:

referring to fig. 1 to 3 and fig. 5 of the specification, the non-woven fabric dyeing production line of the embodiment includes a body 100, wherein the body 100 includes a bracket 110, a roller frame 120, a first roller 130, a second roller 140, a third roller 150, a fourth roller 160, a 200 unwinding device, a 300 dye vat, a transition vat 400, a cleaning vat 500, a rolling drying device 600, and an oven 700 rolling device 800;

further, the oven 700 further comprises an ultraviolet germicidal lamp 710, specifically, the ultraviolet germicidal lamp 710 is fixedly connected with the top of the oven 700, the type of the ultraviolet germicidal lamp 710 is 250W in power, the ultraviolet radiation amount is 25000uw/cm on the surface of the lamp, the main wavelength of ultraviolet is 254nm +185nm, and the ultraviolet germicidal lamp 710 can be used for disinfecting and sterilizing non-woven fabrics.

The implementation scenario is specifically as follows: use the utility model discloses the time by embodiment 1, the non-woven fabrics passes through oven 700, carries out disinfection to the non-woven fabrics through sterilamp 710, closes the non-woven fabrics convolution through rolling device 800 at last, accomplishes the production of non-woven fabrics dyeing.

Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.

Claims

1. A non-woven fabrics dyeing production line, includes body (100), its characterized in that: the body (100) comprises a support (110), an unwinding device (200) is arranged at the top of the left side of the support (110), a dye vat (300) is arranged on the inner side of the unwinding device (200), a transition cylinder (400) is arranged on the inner side of the dye vat (300), a cleaning cylinder (500) is arranged on the inner side of the transition cylinder (400), a rolling drying device (600) is arranged on the inner side of the cleaning cylinder (500), an oven (700) is arranged on the inner side of the rolling drying device (600), a rolling device (800) is arranged on the inner side of the oven (700), the unwinding device (200), the dye vat (300), the transition cylinder (400), the cleaning cylinder (500), the rolling drying device (600), the oven (700) and the rolling device (800) are all fixedly connected with the support (110), a rolling shaft frame (120) is arranged at the top of the support (110), and one end of the rolling shaft frame (120) is connected with the support (110) close to the rolling drying device (600, the utility model discloses a dye vat, including dye vat, roller frame (120), first roller bearing (130) are equipped with first roller bearing (130), first roller bearing (130) inboard is equipped with second roller bearing (140), second roller bearing (140) inboard is equipped with third roller bearing (150), third roller bearing (150) inboard is equipped with fourth roller bearing (160), second roller bearing (140) are located transition jar (400) top, third roller bearing (150) are located wash vat (500) top, fourth roller bearing (160) are located wash vat (500) with roll between dry device (600), first roller bearing (130), second roller bearing (140), third roller bearing (150), fourth roller bearing (160) all with roller frame (120) top fixed connection and can roll.

2. The non-woven fabric dyeing production line according to claim 1, characterized in that: unwinding device (200) are equipped with and move back spool (210), it is located unwinding device (200) left side top to move back spool (210), it is equipped with first deflector roll (220) to move back spool (210) inboard, be equipped with first tensioning guipure (230) on first deflector roll (220), first deflector roll (220) are located move back spool (210) right side below, first tensioning guipure (230) encircle first deflector roll (220) fixed connection.

3. The non-woven fabric dyeing production line according to claim 1, characterized in that: a fifth roller (310), a sixth roller (320) and a seventh roller (330) are arranged in the dye vat (300), the two ends of the fifth roller (310), the sixth roller (320) and the seventh roller (330) are fixedly connected with the front inner wall and the rear inner wall of the dye vat (300), a dust cover is arranged at the top of the dye vat (300), one end of the dust cover is rotationally connected with one side of the dye vat (300) through a hinge, the bottom of the dye vat (300) is provided with a sandwich plate (350), the sandwich plate (350) is provided with a through hole (360), a heating pipe (370) is arranged at the bottom of the sandwich plate (350), the heating pipe (370) is positioned in the inner cavities at the bottoms of the sandwich plate (350) and the dye vat (300), the outer wall of the dye vat (300) is provided with a temperature instrument (380), a temperature sensor of the temperature instrument (380) is positioned in the dye vat (300), and a temperature display meter of the temperature instrument (380) is positioned on the outer wall of the dye vat (300).

4. The non-woven fabric dyeing production line according to claim 1, characterized in that: be equipped with eighth roller bearing (410), ninth roller bearing (420) and tenth roller bearing (430) in transition jar (400), eighth roller bearing (410), ninth roller bearing (420) and tenth roller bearing (430) both ends all with inner wall fixed connection around transition jar (400), be equipped with eleventh roller bearing (510) and twelfth roller bearing (520) in wash jar (500), eleventh roller bearing (510) and twelfth roller bearing (520) both ends all with inner wall fixed connection around wash jar (500), wash jar (500) bottom is equipped with delivery port (530), delivery port (530) are located wash jar (500) outside.

5. The non-woven fabric dyeing production line according to claim 1, characterized in that: the rolling drying device is characterized in that rolling drying shafts (610) are arranged in the rolling drying device (600), the number of the rolling drying shafts (610) is two, two ends of the rolling drying shafts (610) are fixedly connected with the front inner wall and the rear inner wall of the rolling drying device (600), and gaps are arranged in parallel up and down on the two rolling drying shafts (610) and are consistent with the thickness of non-woven fabrics.

6. The non-woven fabric dyeing production line according to claim 1, characterized in that: be equipped with second deflector roll (810) in coiling device (800), second deflector roll (810) outer wall encircles and is equipped with second tensioning guipure (820), second deflector roll (810) end inboard is equipped with into spool (830), it is located to become spool (830) second deflector roll (810) top, it is equipped with servo motor (840) to become spool (830) axle center outside servo motor (840) output shaft and become spool (830) axle center through gear fixed connection.

7. The non-woven fabric dyeing production line according to claim 1, characterized in that: an ultraviolet germicidal lamp (710) is further arranged inside the oven (700), and the ultraviolet germicidal lamp (710) is fixedly connected with the top of the oven (700).