CN213197451U

CN213197451U - Large-scale flange processing is with equipment that shifts

Info

Publication number: CN213197451U
Application number: CN202022198484.9U
Authority: CN
Inventors: 刘在新; 刘元国; 刘洪伟
Original assignee: Shandong Zouping Petrochemical Machinery Co ltd
Current assignee: Shandong Zouping Petrochemical Machinery Co ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-05-14
Anticipated expiration: 2030-09-29

Abstract

The application provides a large-scale flange processing is with equipment that shifts relates to flange processing technology field. The device comprises a workbench, wherein a support column is arranged at the upper part of the workbench, a support leg and a first motor are arranged at the bottom of the workbench, an output shaft of the first motor is connected with the support column, and the first motor drives the support column to rotate relative to the workbench; the upper end of the support column is provided with an installation plate, one side of the support column is provided with a second motor, and the second motor drives the installation plate to be rotatably connected with the support column; the mounting plate is provided with a plurality of slide rails which are distributed in a circular array by taking the center of the mounting plate as a circle, the slide rails are provided with slide blocks, the slide blocks are provided with fixed chucks, and the open ends of the fixed chucks face the circle center of the mounting plate; and the bottom of the supporting column is provided with an inclined supporting mechanism. The application provides a large-scale flange processing is with equipment that shifts possesses upset and gyration function simultaneously, is convenient for to the multi-angle adjustment that can realize the flange, the beneficial effect of the flange processing of being convenient for.

Description

Large-scale flange processing is with equipment that shifts

Technical Field

The application relates to the technical field of flange machining, in particular to large-scale flange machining displacement equipment.

Background

In the machining process of the flange, drilling, grinding and welding operations are required to be carried out on a plurality of positions of the flange. In the prior art, the flange is fixed by coordinating a plurality of turning devices and a plurality of rotating devices to finish machining, and the flange is complex in structure, high in cost and inconvenient to operate.

SUMMERY OF THE UTILITY MODEL

To the problem that exists among the prior art, this application provides a large-scale flange processing is with equipment that shifts to reach and adopt an equipment, possess upset and gyration function simultaneously, be convenient for to the multi-angle adjustment that can realize the flange, the beneficial effect of the flange processing of being convenient for.

The application provides displacement equipment for machining a large flange, which comprises a workbench, wherein a support column is arranged at the upper part of the workbench, a support leg and a first motor are arranged at the bottom of the workbench, an output shaft of the first motor is connected with the support column, and the first motor drives the support column to rotate relative to the workbench; the upper end of the support column is provided with an installation plate, one side of the support column is provided with a second motor, and the second motor drives the installation plate to be rotatably connected with the support column; the mounting plate is provided with a plurality of slide rails which are distributed in a circular array by taking the center of the mounting plate as a circle, the slide rails are provided with slide blocks, the slide blocks are provided with fixed chucks, and the open ends of the fixed chucks face the circle center of the mounting plate; and the bottom of the supporting column is provided with an inclined supporting mechanism.

Further, the inclined support mechanism comprises four telescopic cylinders; the four telescopic cylinders are distributed in an array manner along the circumferential direction of the supporting column by taking the axis of the supporting column as the center; the cylinder body and the support column fixed connection of telescoping cylinder, the directional direction of keeping away from the support column of the telescopic link of telescoping cylinder are equipped with the bracing piece on the telescopic link.

Further, the bottom of mounting panel is equipped with the spliced pole, spliced pole perpendicular to mounting panel place plane, the upper end and the mounting panel fixed connection of spliced pole, the lower extreme of spliced pole is rotated through pivot and support column and is connected, the output shaft and the pivot of second motor link to each other.

Furthermore, the bottom of the sliding block is provided with a pulley matched with the sliding rail.

Furthermore, the bottom of the supporting leg is provided with a universal wheel, and a brake piece is arranged on the universal wheel.

Further, the bottom of workstation is equipped with the support frame, first motor is placed on the support frame.

Furthermore, one side of support column is equipped with the backup pad, the second motor sets up in the backup pad.

Furthermore, the length of the supporting leg is adjustable.

The beneficial effect of this application lies in:

according to the displacement equipment for processing the large flange, the first motor is arranged, so that circumferential rotation of the supporting columns can be realized, and circumferential rotation of the mounting plate can be realized; by arranging the second motor, the second motor drives the rotating shaft to rotate, so that the mounting plate is driven to rotate relative to the supporting column, and the left and right overturning of the mounting plate is realized; through setting up the slope supporting mechanism for the free end of bracing piece supports and leans on the bottom surface of mounting panel, plays and fixes a position and fixed effect to the mounting panel, thereby makes the flange of treating processing be in suitable processing position, and the position of the flange of being convenient for reconciled is convenient for the processing operation of flange from the limit.

In addition, the design principle of the application is reliable, the structure is simple, and the application prospect is very wide.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic front view of an indexing device for machining a large flange according to an embodiment of the present application.

FIG. 2 is a schematic side view of an indexing device for machining a large flange according to an embodiment of the present disclosure.

FIG. 3 is a schematic top view of a mounting plate according to an embodiment of the present application.

Fig. 4 is a schematic top view of a mounting plate according to an embodiment of the present application.

Fig. 5 is a schematic structural diagram of a large flange machining indexing device in an inclined state according to an embodiment of the present application.

Fig. 6 is a schematic structural diagram of a large flange machining indexing device in a vertical state according to an embodiment of the application.

Fig. 7 is a schematic view of a connection structure of a slider and a fixed chuck according to an embodiment of the present application.

In the figure, the device comprises a workbench 1, a workbench 2, supporting columns 3, supporting legs 4, a first motor 5, a mounting plate 6, a second motor 7, a sliding rail 8, a sliding block 9, a fixed chuck 10, a telescopic cylinder 11, a supporting rod 12, a connecting column 13, a rotating shaft 14, a pulley 15, a universal wheel 16, a supporting frame 17 and a supporting plate.

Detailed Description

In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The following explains key terms appearing in the present application.

The application provides a large-scale flange processing is with equipment that shifts, including workstation 1, the setting of 1 level of workstation, in this embodiment, workstation 1 rectangular plate structure. The upper portion of workstation 1 is equipped with support column 2, and support column 2 adopts the cylinder structure. The support column 2 is arranged at the center of the workbench. The bottom of workstation 1 is equipped with supporting leg 3, and the quantity of supporting leg 3 is four, and four supporting legs 3 equipartitions are in the bottom four corners of workstation. In order to move the workbench conveniently, universal wheels 15 are arranged at the bottoms of the supporting legs 3; for positioning, the universal wheel 15 is provided with a brake. In order to adapt to the working requirements of different heights, the supporting legs 3 are adjustable in length.

The bottom of workstation 1 is equipped with support frame 16, and support frame 16 adopts the U-shaped structure, and the upper end of support frame 16 and the bottom surface fixed connection of workstation 1, the both sides of support frame 16 are equipped with the opening, first motor 4 is placed on the bottom plate of support frame 16, and the getting of first motor 4 of being convenient for is put. An output shaft of the first motor 4 is connected with the supporting column 2, and the first motor 4 drives the supporting column 2 to rotate relative to the workbench 1. The upper end of support column 2 is equipped with mounting panel 5, and the flange of treating the processing is fixed on mounting panel 5. The first motor 4 rotates by driving the support column 2, thereby realizing circumferential rotation of the mounting plate 5.

One side of support column 2 is equipped with second motor 6, one side of support column 2 is equipped with backup pad 17, second motor 6 sets up in backup pad 17. The second motor 6 drives the mounting plate 5 to be rotatably connected with the support column 2. Specifically, the bottom of the mounting plate 5 is provided with two connecting columns 12, and the two connecting columns 12 are respectively arranged on two sides of the supporting column 2. The utility model discloses a motor mounting panel 5, including spliced pole 12, fixed plate and mounting panel 5 fixed connection are passed through to spliced pole 12 perpendicular to mounting panel 5 place plane, the upper end of spliced pole 12 is through fixed plate and mounting panel 5 fixed connection, the lower extreme of spliced pole 12 is rotated with support column 2 through pivot 13 and is connected, and support column 2 and spliced pole 12 are passed to pivot 13, the output shaft of second motor 6 links to each other with pivot 13, and second motor 6 drive pivot 13 rotates to drive mounting panel 5 relative support column 2 and rotate, realize the upset about mounting panel 5.

Be equipped with four slide rails 7 on the mounting panel 5, four slide rails 7 use the center of mounting panel 5 to distribute for circular array, be equipped with slider 8 on the slide rail 7, slider 8 and slide rail 7 sliding connection, in order to reduce the frictional force between slider 8 and the slide rail 7, the bottom of slider 8 be equipped with slide rail 7 assorted pulley 14, the slider 8's of being convenient for slip. In the actual work process, can be according to the size of a dimension of flange, slide block 8 to suitable position, at this moment, for fixed slide block 8, can set up the locating pin on slide block 8, be equipped with the locating hole on slide block 8, be equipped with on the slide rail with locating hole assorted mounting hole, insert the locating pin in locating hole and the mounting hole that corresponds in proper order to with slide block 8 and mounting panel 5 fixed connection.

The fixed chuck 9 is arranged on the sliding block 8, the opening end of the fixed chuck 9 faces to the circle center of the mounting plate 5, the flange to be processed is clamped and fixed on the mounting plate 5 through the fixed chuck 9, the fixed chuck 9 at the position adopts an elastic fixed chuck, the clamping function is achieved, and the end edge of the flange can be clamped and positioned. In other embodiments, the number of the sliding rails 7 may also be eight, and the eight sliding rails 7 are distributed in a circular array around the center of the mounting plate 5, so that the fastening performance of the flange fixation is improved.

When the mounting plate 5 is in an inclined state, in order to support the mounting plate 5, the bottom of the support column 2 is provided with an inclined support mechanism. Specifically, the tilt support mechanism includes four telescopic cylinders 10; the four telescopic cylinders 10 are distributed in a circumferential array along the supporting column 2 by taking the axis of the supporting column 2 as a center; the cylinder body of telescoping cylinder 10 and support column 2 fixed connection, the telescopic link of telescoping cylinder 10 points to the direction of keeping away from support column 2, is equipped with bracing piece 11 on the telescopic link. The implementation manner of the embodiment is as follows:

in the actual working process, according to the working requirement, the first motor 4 is started to drive the support column 2 to rotate, the mounting plate 5 is adjusted to a required proper position, then the second motor 6 is started to drive the rotating shaft to rotate, and the mounting plate 5 is driven to rotate relative to the workbench 1, so that the mounting plate 5 is in a required inclination angle; and finally, starting the inclined supporting mechanism at the corresponding position, so that the free end of the supporting rod 11 is abutted against the bottom surface of the mounting plate 5, and the mounting plate 5 is positioned and fixed, so that the flange to be processed is positioned at a proper processing position, and the processing operation of the flange is facilitated.

Although the present application has been described in detail with reference to the accompanying drawings in conjunction with the preferred embodiments, the present application is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present application by those skilled in the art without departing from the spirit and scope of the present application, and these modifications or substitutions are intended to be covered by the present application/any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. The utility model provides a large-scale flange processing is with equipment that shifts which characterized in that: the device comprises a workbench (1), wherein a support column (2) is arranged at the upper part of the workbench (1), a support leg (3) and a first motor (4) are arranged at the bottom of the workbench (1), an output shaft of the first motor (4) is connected with the support column (2), and the first motor (4) drives the support column (2) to rotate relative to the workbench (1); the upper end of the supporting column (2) is provided with a mounting plate (5), one side of the supporting column (2) is provided with a second motor (6), and the second motor (6) drives the mounting plate (5) to be rotatably connected with the supporting column (2); the mounting plate (5) is provided with a plurality of sliding rails (7), the sliding rails (7) are distributed in a circular array by taking the center of the mounting plate (5) as the center, the sliding rails (7) are provided with sliding blocks (8), the sliding blocks (8) are provided with fixed chucks (9), and the open ends of the fixed chucks (9) face the circle center of the mounting plate (5); the bottom of the support column (2) is provided with an inclined support mechanism.

2. The shifting equipment for processing the large flange according to claim 1, wherein: the inclined supporting mechanism comprises four telescopic cylinders (10); the four telescopic cylinders (10) are distributed in a circumferential array along the supporting column (2) by taking the axis of the supporting column (2) as the center; the cylinder body of the telescopic cylinder (10) is fixedly connected with the support column (2), the telescopic rod of the telescopic cylinder (10) points to the direction far away from the support column (2), and the support rod (11) is arranged on the telescopic rod.

3. The shifting equipment for processing the large flange according to claim 1, wherein: the bottom of mounting panel (5) is equipped with spliced pole (12), spliced pole (12) perpendicular to mounting panel (5) place plane, the upper end and mounting panel (5) fixed connection of spliced pole (12), the lower extreme of spliced pole (12) is rotated with support column (2) through pivot (13) and is connected, the output shaft of second motor (6) links to each other with pivot (13).

4. The shifting equipment for processing the large flange according to claim 1, wherein: and a pulley (14) matched with the sliding rail (7) is arranged at the bottom of the sliding block (8).

5. The shifting equipment for processing the large flange according to claim 1, wherein: the bottom of supporting leg (3) is equipped with universal wheel (15), be equipped with the brake spare on universal wheel (15).

6. The shifting equipment for processing the large flange according to claim 1, wherein: the bottom of workstation (1) is equipped with support frame (16), first motor (4) are placed on support frame (16).

7. The shifting equipment for processing the large flange according to claim 1, wherein: one side of support column (2) is equipped with backup pad (17), second motor (6) set up on backup pad (17).

8. The shifting equipment for processing the large flange according to claim 1, wherein: the supporting legs (3) are adjustable in length.