CN213195559U - Automatic water gap separating device - Google Patents

Automatic water gap separating device Download PDF

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Publication number
CN213195559U
CN213195559U CN202021573472.3U CN202021573472U CN213195559U CN 213195559 U CN213195559 U CN 213195559U CN 202021573472 U CN202021573472 U CN 202021573472U CN 213195559 U CN213195559 U CN 213195559U
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product
die casting
positioning jig
automatic nozzle
conservancy diversion
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CN202021573472.3U
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Chinese (zh)
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曹景晖
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Dongguan Dejing Intelligent Manufacturing Co ltd
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Dongguan Dejing Intelligent Manufacturing Co ltd
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Abstract

The utility model discloses an automatic nozzle separating device, belonging to die casting equipment, which comprises a die casting machine, wherein a die casting die is arranged in the die casting machine; the ultrasonic water outlet removing mechanism comprises a support, a positioning jig, an ultrasonic device and two finished product collecting boxes, wherein the positioning jig and the finished product collecting boxes are arranged on the support; two opposite product outlets are formed in the positioning jig, and the two product collecting boxes are respectively arranged on two opposite sides of the positioning jig and are respectively communicated with the two product outlets. The die casting nozzle has the advantages that the nozzle separation efficiency and the product precision of die castings are higher, and meanwhile, the high labor cost required by manual dewatering nozzles can be reduced.

Description

Automatic water gap separating device
Technical Field
The utility model relates to a die-casting equipment especially relates to an automatic mouth of a river separator.
Background
A die casting machine is a machine for die casting. The die casting machine injects molten metal into a die to be cooled and formed under the action of pressure, and can obtain a solid metal casting after die opening.
A traditional water gap removing method comprises the steps of firstly manually taking out a formed die casting piece in a die casting die of the die casting machine, then placing the die casting piece on a water gap removing station, manually separating, pulling or punching to remove the die casting piece, wherein the labor intensity of manual material pulling operation is high, the automation degree is low, the production efficiency is low, hands can be injured during operation, the safety cannot be guaranteed, although the punching removal speed is accelerated, the processing precision is insufficient, the generated noise is high, the product and the water gap separating surface is rough and not smooth, the product and the water gap are manually classified and collected, water gap waste materials are impacted to the peripheral ground, disorder and the peripheral environment is polluted, and the collection is time-consuming, The product is easy to deform, the product is scrapped due to poor control, and the production requirement can not be met.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide an automatic water gap separating device separates a product from a water gap through an ultrasonic water intake mechanism, improves the separation efficiency and the precision, and reduces the labor cost and the rejection rate.
The purpose of the utility model is realized by adopting the following technical scheme:
an automatic water gap separating device comprises a die casting machine, wherein a die casting die is arranged in the die casting machine; the ultrasonic water outlet removing mechanism comprises a support, a positioning jig, an ultrasonic device and two product collecting boxes, wherein the positioning jig and the product collecting boxes are arranged on the support, and the ultrasonic device is arranged at the upper part of the positioning jig and is used for performing water outlet processing on a die casting on the positioning jig; two opposite product outlets are formed in the positioning jig, and the two product collecting boxes are respectively arranged on two opposite sides of the positioning jig and are respectively communicated with the two product outlets.
Further, the ultrasonic device with be provided with product water conservancy diversion passageway between the box is collected to the product, product water conservancy diversion passageway one end forms the water conservancy diversion entry, the water conservancy diversion entry set up in the lower edge of product export and with the product export links up mutually, the other end of product water conservancy diversion passageway forms the water conservancy diversion export, form in the product collection box and collect the chamber, the water conservancy diversion export stretches into collect the chamber.
Further, the product outlet is higher than the product collecting box in level so that the product guide channel is inclined towards the product collecting box.
Furthermore, the positioning jig comprises a supporting plate, four movable stop blocks and two fixing plates; the four movable check blocks are oppositely arranged on two opposite sides of the supporting plate in pairs, the two movable check blocks positioned on the same side of the supporting plate are arranged at two opposite ends of the supporting plate at intervals, and a product inlet is formed between the two movable check blocks positioned on the same side; the two fixing plates are respectively arranged between the two movable stop blocks positioned on the same side, and the lower parts of the fixing plates are provided with the product outlets communicated with the product inlets.
Furthermore, threaded holes are respectively formed in two opposite ends of the fixing plate, the threaded holes penetrate through two opposite sides of the fixing plate, fixing screws are arranged on the threaded holes, and the fixing screws can be close to and far away from the movable stop blocks and can be screwed between the movable stop blocks.
Furthermore, a supporting table top is formed between the two opposite product inlets of the supporting plate, and a central positioning hole is formed in the supporting table top.
Furthermore, two opposite ends of the central positioning hole penetrate through the supporting plate, and an ejection mechanism is arranged in the central positioning hole; the ejection mechanism comprises an ejector rod and a spring, the spring is arranged at one end, far away from the supporting table board, of the central positioning hole and abuts against the ejector rod, and the ejector rod is movably arranged at one end, close to the supporting table board, of the central positioning hole.
Furthermore, the central positioning hole comprises a resetting section and an ejection section, the diameter of the resetting section is larger than that of the ejection section, the spring is arranged in the resetting section, the ejector rod comprises a rod body and a limiting table, the limiting table is arranged at the bottom of the ejector rod, the diameter of the limiting table is larger than that of the ejection section, the diameter of the rod body is smaller than that of the ejection section, the limiting table is arranged in the resetting section and abuts against the spring, and the rod body is arranged in the ejection section.
Further, the ultrasonic device comprises a machine body and a main pressure head arranged in the machine body, wherein the main pressure head can move back and forth in the direction close to and far away from the positioning jig.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the positioning jig and the product collecting box are arranged on the support and can be respectively used for positioning the die casting to carry out an ultrasonic water intake process on the die casting by the ultrasonic device and collecting a product after water removal. Intensity of labour is little, and process velocity is fast, make full use of the ultrasonic high-frequency vibration characteristic to the die casting remove the mouth of a river, and stable and the noise is little, and the die casting is smooth with mouth of a river separating surface, and the die casting can not warp, and in the middle of the product collection box can accurately be carried to the product after product and the separation of mouth of a river sediment package in addition, need not the manual work and sorts for production speed, mouth of a river waste material does not fall to the ground and prevents secondary pollution, and the die casting quality obtains guaranteeing.
Drawings
Fig. 1 is a schematic view of the whole structure of the automatic nozzle separating device of the present invention;
FIG. 2 is a schematic top view of the positioning fixture of the present invention;
fig. 3 is the side view profile structure schematic diagram of the positioning fixture of the present invention.
In the figure: 10. a support; 20. positioning a jig; 21. a support plate; 22. a movable stop block; 23. a fixing plate; 231. a threaded hole; 232. fixing screws; 24. a product inlet; 25. a product outlet; 211. supporting the table top; 212. a central positioning hole; 213. a top rod; 214. a spring; 2121. a reset segment; 2122. a push-out section; 2131. a rod body; 2132. a limiting table; 30. an ultrasonic device; 31. a machine main body; 32. a primary pressure head; 40. a product collection box; 50. a flow guide channel.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.
As shown in fig. 1-3, in order to improve the production efficiency and the precision of die casting, reduce corresponding cost, the utility model discloses an automatic mouth of a river separator, the device include the die casting machine (not shown), die casting machine internally mounted die casting die for push down the corresponding product of shaping, in this example, the die casting machine is production metal button eventually, a plurality of metal buttons are connected with corresponding mouth of a river respectively, many product runner interval distribution are connected with the sprue on and with the metal button, the die casting machine is the conventional technique of technical personnel in the field, do not describe in detail here.
In order to solve the technical problem that the utility model provides, the utility model discloses still include ultrasonic wave water gap removing mechanism, ultrasonic wave water gap removing mechanism includes support 10, positioning jig 20, ultrasonic device 30 and two product collection boxes 40, positioning jig 20 and product collection box 40 are installed in support 10, ultrasonic device 30 sets up the upper portion at positioning jig 20, die casting to positioning jig 20 goes out the mouth of a river processing, after the die casting is formed to the die casting machine pressure injection, through the mode of artifical or the automatic placing of arm, place the die casting on positioning jig 20, carry out the mouth of a river processing through ultrasonic device 30's high frequency vibration characteristic to the product on the die casting afterwards.
Furthermore, two opposite product outlets 25 are formed on the positioning jig 20, when the ultrasonic device 30 performs water intake processing on the die casting, the die casting falls off from the product flow channel of the die casting, the product is discharged from the product outlets 25 and falls into the product collecting boxes, the two product collecting boxes are respectively arranged at two opposite sides of the positioning jig 20 and are respectively communicated with the two product outlets 25, in the practical application process, because the die casting is subjected to one-step die casting to form a plurality of products, the products are arranged at intervals along the main flow channel of the die casting, and the main flow channel is mostly in a strip structure, therefore, when the water intake is processed separately, the middle part of the die casting is generally arranged on the positioning jig 20, when the products at two opposite ends of the main flow channel fall off, the products can fall off into the product outlets 25 and are discharged from the product outlets 25, the situation that the product falls off from the positioning jig 20 is avoided, and the products falling off from the die casting are sent to the product collecting boxes from the, because a plurality of products are left the interval and are arranged on the sprue, and in order to facilitate dropping of the products, therefore when the intake is processed, the middle part of the die casting is placed in positioning jig 20, two product outlets 25 are arranged to enable the products at the two opposite ends of the sprue to be collected, and the situation that the products fall out of positioning jig 20 is avoided.
In order to improve production efficiency and reduce labor cost, a product flow guide channel 50 is arranged between the ultrasonic device 30 and the product collection box, a flow guide inlet is formed at one end of the product flow guide channel 50, the flow guide inlet is arranged at the lower edge of the product outlet 25 and is connected with the product outlet 25, a flow guide outlet is formed at the other end of the product flow guide channel 50, a collection cavity is formed in the product collection box, and the flow guide outlet extends into the collection cavity.
Further, the horizontal height of the product outlet 25 is higher than that of the product collecting box, in this example, the lower part of the positioning fixture 20 is provided with a machine lower seat to elevate the horizontal height of the positioning fixture 20, so that the product diversion channel 50 inclines towards the direction of the product collecting box, and the product is more conveniently guided into the product collecting box.
As a preferred embodiment of the above scheme, the positioning fixture 20 includes a supporting plate 21, four movable stoppers 22 and two fixing plates 23, in this example, the supporting plate 21 and the two fixing plates 23 are all rectangular strip-shaped structures, a support plate is vertically disposed at the lower portions of the supporting plate 21, the four movable stoppers 22 are disposed at two opposite sides of the supporting plate 21, the two movable stoppers 22 located at the same side of the supporting plate 21 are disposed at two opposite ends of the supporting plate 21 at intervals, a product inlet 24 is formed between the two movable stoppers 22 located at the same side, the two fixing plates 23 are disposed between the two movable stoppers 22 located at the same side, and a product outlet 25 communicated with the product inlet 24 is formed at the lower portion of the fixing plate 23.
The both ends that fixed plate 23 is relative are equipped with screw hole 231 respectively, screw hole 231 link up in the relative both sides of fixed plate 23, be equipped with fixed screw 232 on the screw hole 231, fixed screw 232 can be close to and keep away from the activity dog 22 between twist, when fixed screw 232 twists towards the direction of keeping away from activity dog 22, activity dog 22 can be close to each other and adjust with the direction reciprocating motion that keeps away from each other, make product entry 24 can adjust the size on the width direction, the die casting of the different specifications of adaptation, when fixed screw 232 twists towards the direction of being close to activity dog 22, fixed screw 232 can support and push up in activity dog 22, so that activity dog 22 relatively fixed.
In this embodiment, the side of the movable stopper 22 located at the product inlet 24 has an inclined guide surface, and the inclined guide surfaces of the movable stoppers 22 located at the same side of the supporting plate 21 are inclined toward the direction of approaching each other, so that the fallen products can smoothly fall into the product inlet 24.
Further, a supporting table 211 is formed between the two opposite product inlets 24 of the supporting plate 21, a central positioning hole 212 is formed in the supporting table 211, and the central positioning hole 212 is used for being matched with a pouring runner connected with the main runner in the die casting.
In order to prevent the die casting from being clamped on the positioning jig 20 after the dehydration port of the ultrasonic device 30 is processed, two opposite ends of the central positioning hole 212 penetrate through the supporting plate 21, an ejection mechanism is arranged in the central positioning hole 212 and comprises an ejector rod 213 and a spring 214, the spring 214 is arranged at one end of the central positioning hole 212 far away from the supporting table surface 211 and abuts against the ejector rod 213, and the ejector rod 213 is movably arranged at one end of the central positioning hole 212 close to the supporting table surface 211.
The central positioning hole 212 comprises a resetting section 2121 and an ejecting section 2122, the diameter of the resetting section 2121 is larger than that of the ejecting section 2122, the spring 214 is arranged in the resetting section 2121, the ejector rod 213 comprises a rod body 2131 and a limiting table 2132, the limiting table 2132 is arranged at the bottom of the ejector rod 213, the diameter of the limiting table 2132 is larger than that of the ejecting section 2122, the diameter of the rod body 2131 is smaller than that of the ejecting section 2122, the limiting table 2132 is arranged in the resetting section 2121 and abuts against the spring 214, the rod body 2131 is arranged in the ejecting section 2122, therefore, the spring 214 can continuously abut against the ejector rod 213, the ejector rod 213 is kept close to the supporting table 211 in a normal state, when a die casting piece is arranged on the supporting table 211, and a casting runner part on the die casting piece is inserted into the central positioning hole 212, the ejector rod 213 can abut against the spring 214 to compress the spring 214, and.
The ultrasonic device 30 includes a machine body 31 and a main pressure head 32 provided in the machine body 31, the main pressure head 32 being reciprocally movable in directions to approach and separate from the positioning jig 20.
Through implementing above-mentioned technical scheme, can make the mouth of a river separation efficiency and the product precision of die casting higher, can reduce the required high human labor cost of manual dehydration mouth simultaneously.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are all within the protection scope of the present invention.

Claims (9)

1. An automatic nozzle separating device, characterized by comprising:
the die casting machine is internally provided with a die casting die;
the ultrasonic water outlet removing mechanism comprises a support, a positioning jig, an ultrasonic device and two product collecting boxes, wherein the positioning jig and the product collecting boxes are arranged on the support, and the ultrasonic device is arranged at the upper part of the positioning jig and is used for performing water outlet processing on a die casting on the positioning jig;
two opposite product outlets are formed in the positioning jig, and the two product collecting boxes are respectively arranged on two opposite sides of the positioning jig and are respectively communicated with the two product outlets.
2. The automatic nozzle separation device as claimed in claim 1, wherein: the ultrasonic device with be provided with product water conservancy diversion passageway between the box is collected to the product, product water conservancy diversion passageway one end forms the water conservancy diversion entry, the water conservancy diversion entry set up in the lower edge of product export and with the product export links up mutually, the other end of product water conservancy diversion passageway forms the water conservancy diversion export, form in the product collection box and collect the chamber, the water conservancy diversion export stretches into collect the chamber.
3. The automatic nozzle separation device as claimed in claim 2, wherein: the product outlet is higher than the product collecting box in horizontal height, so that the product guide channel inclines towards the product collecting box.
4. The automatic nozzle separation device as claimed in claim 1, wherein: the positioning jig comprises a supporting plate, four movable stop blocks and two fixing plates;
the four movable check blocks are oppositely arranged on two opposite sides of the supporting plate in pairs, the two movable check blocks positioned on the same side of the supporting plate are arranged at two opposite ends of the supporting plate at intervals, and a product inlet is formed between the two movable check blocks positioned on the same side;
the two fixing plates are respectively arranged between the two movable stop blocks positioned on the same side, and the lower parts of the fixing plates are provided with the product outlets communicated with the product inlets.
5. The automatic nozzle separation device as claimed in claim 4, wherein: the two opposite ends of the fixing plate are respectively provided with a threaded hole, the threaded holes are communicated with the two opposite sides of the fixing plate, the threaded holes are provided with fixing screws, and the fixing screws can be close to and far away from the movable stop blocks and can be screwed between the movable stop blocks.
6. The automatic nozzle separation device as claimed in claim 4, wherein: the supporting plate is positioned between the two opposite product inlets to form a supporting table top, and the supporting table top is provided with a central positioning hole.
7. The automatic nozzle separation device as claimed in claim 6, wherein: the two opposite ends of the central positioning hole penetrate through the supporting plate, and an ejection mechanism is arranged in the central positioning hole;
the ejection mechanism comprises an ejector rod and a spring, the spring is arranged at one end, far away from the supporting table board, of the central positioning hole and abuts against the ejector rod, and the ejector rod is movably arranged at one end, close to the supporting table board, of the central positioning hole.
8. The automatic nozzle separation device as claimed in claim 7, wherein: the central positioning hole comprises a reset section and an ejection section, the diameter of the reset section is larger than that of the ejection section, the spring is arranged in the reset section, the ejector rod comprises a rod body and a limiting table, the limiting table is arranged at the bottom of the ejector rod, the diameter of the limiting table is larger than that of the ejection section, the diameter of the rod body is smaller than that of the ejection section, the limiting table is arranged in the reset section and abuts against the spring, and the rod body is arranged in the ejection section.
9. The automatic nozzle separation device as claimed in claim 1, wherein: the ultrasonic device comprises a machine main body and a main pressure head arranged in the machine main body, wherein the main pressure head can move back and forth in the direction close to and far away from the positioning jig.
CN202021573472.3U 2020-07-31 2020-07-31 Automatic water gap separating device Active CN213195559U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021573472.3U CN213195559U (en) 2020-07-31 2020-07-31 Automatic water gap separating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021573472.3U CN213195559U (en) 2020-07-31 2020-07-31 Automatic water gap separating device

Publications (1)

Publication Number Publication Date
CN213195559U true CN213195559U (en) 2021-05-14

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ID=75836761

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021573472.3U Active CN213195559U (en) 2020-07-31 2020-07-31 Automatic water gap separating device

Country Status (1)

Country Link
CN (1) CN213195559U (en)

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