CN213194127U

CN213194127U - Magnetic roller type oxide skin separation device

Info

Publication number: CN213194127U
Application number: CN202021918909.2U
Authority: CN
Inventors: 吴云峰; 娄珍雷
Original assignee: Ruian Fenghe Machinery Co ltd
Current assignee: Ruian Fenghe Machinery Co ltd
Priority date: 2020-09-06
Filing date: 2020-09-06
Publication date: 2021-05-14
Anticipated expiration: 2030-09-06

Abstract

The utility model discloses a magnetic roller type oxide skin separating device, which comprises a water collecting tray, a chute and a magnetic roller component, wherein after the blank of a forge piece is washed by high-pressure water, the water mixed with oxide skin flows into the water collecting tray and is discharged along the outlet of the water collecting tray, because a shell is arranged in an arc part and an arc runner is formed between the shell and the arc part, under the magnetic attraction effect of a strong magnet, the oxide skin gathered at the inlet of the arc runner is adsorbed to the peripheral wall of the shell by magnetic force, and the oxide skin is driven to move along the peripheral wall of the shell in the rotating process of the strong magnet, when the oxide skin moves to the chute, the oxide skin is scraped by a scraping blade at the upper end of the chute to enter the chute so as to be collected, and the water separated from the oxide skin is discharged from a water outlet through the arc runner, the separation effect is better, and simple structure, and the operation is convenient feasible.

Description

Magnetic roller type oxide skin separation device

Technical Field

The utility model relates to a forge fashioned technical field, especially relate to a magnetic roll formula cinder separator.

Background

In the forging forming process, in order to facilitate forming, the blank of the forging needs to be preheated, the forging generally needs to be heated to more than 1000 ℃, under the action of high temperature, more oxide skins can be generated on the surface of the blank, in order to ensure the surface quality of the later-stage forging, the oxide skins on the surface of the blank need to be removed before the blank formally enters die forging, in the prior art, the oxide skins are removed manually by adopting an upsetting and wire brushing mode, the working environment of the mode is worse, the temperature of the forging is higher, and the oxide skins on the blank cannot be completely removed.

Disclosure of Invention

The utility model aims at providing a magnetic roller formula cinder separator to when solving the mode that adopts high pressure water to erode the descaling, the unable problem of being collected of cinder.

In order to solve the problem, the utility model provides a magnetic roller formula cinder separator, including water-collecting tray, spout and magnetic roller subassembly, the diapire of the outlet side of water-collecting tray is equipped with an arc portion, the exit of arc portion is equipped with the delivery port, the magnetic roller subassembly includes casing, axis of rotation, actuating mechanism and a plurality of strong magnet, the lower extreme of casing is located in the arc portion and with be formed with an arc runner between the arc portion, arc runner intercommunication the water-collecting tray with the delivery port, the axis of rotation is located in the casing, each strong magnet circumferential connection in the axis of rotation is pressed close to shells inner wall, actuating mechanism connects the axis of rotation, the spout slope sets up, just the upper end of spout is equipped with the doctor-bar, the doctor-bar butt in the outer wall of casing.

Further, the strong magnet is connected with the rotating shaft through a connecting plate.

Further, the water collecting tray comprises a water collecting cavity and an installation cavity, the arc-shaped portion is arranged on the bottom wall of the installation cavity, and the arc-shaped flow channel is communicated with the water collecting cavity and the water outlet.

Further, the driving mechanism is connected to the side wall of the mounting cavity through a mounting plate.

Further, the driving mechanism comprises a motor, a first chain wheel, a second chain wheel and a chain connected to the first chain wheel and the second chain wheel, the first chain wheel is connected to an output shaft of the motor, and the second chain wheel is connected to the rotating shaft.

Further, the scraping blade and the bottom wall of the sliding groove are located on the same plane, and the scraping blade extends in the width direction of the sliding groove.

Further, the scraping blade is detachably connected with the upper end of the sliding groove.

Furthermore, a rotating shaft is arranged at the bottom of the sliding groove and is rotatably connected to the upper portion of the mounting cavity.

Furthermore, locking nuts are arranged on two sides of the rotating shaft.

The utility model provides a magnetic roller type oxide skin separating device, which comprises a water collecting tray, a sliding groove and a magnetic roller component, wherein after the blank of a forging piece is washed by high-pressure water, the water mixed with oxide skin flows into the water collecting tray and is discharged along the outlet of the water collecting tray, because a shell is arranged in an arc part and an arc runner is formed between the shell and the arc part, namely compared with the water collecting tray, the arc runner is narrowed, the oxide skin can be gathered at the inlet of the arc runner, a driving mechanism drives a rotating shaft to rotate, a plurality of strong magnets are driven to rotate close to the inner wall of the shell, under the magnetic attraction effect of the strong magnets, the oxide skin gathered at the inlet of the arc runner is adsorbed to the peripheral wall of the shell by magnetic force, meanwhile, the arc runner prolongs the path of the mixed water flow, the oxide skin in the water flow can be cleaned by sufficient magnetic attraction by the strong magnets, and the, when the cinder moved to spout department, thereby scraped down by the doctor-bar of spout upper end and got into in the spout and collected, and then discharged from the delivery port through the arc runner with the water of cinder separation, the utility model discloses a separation of cinder and water is realized to magnetic roll formula cinder separator under the magnetic force adsorption of strong magnet, and its separation effect is better, and simple structure, and the operation is convenient feasible.

Drawings

Fig. 1 is a schematic structural view of the embodiment of the present invention after being combined with a scale descaling machine.

Fig. 2 is a schematic structural view of a magnetic roller type scale separator according to an embodiment of the present invention.

Fig. 3 is a schematic structural view of another perspective of the magnetic roller type scale separator according to an embodiment of the present invention.

Fig. 4 is a schematic sectional view taken along line a-a in fig. 3.

In the drawings, 1, a blank conveying assembly; 2. cleaning the box; 3. a water pipe; 4. a water collection tray; 5. a chute; 6. a magnetic roller assembly; 41. a water collection cavity; 42. a mounting cavity; 401. an arc-shaped portion; 402. a water outlet; 403. an arc-shaped flow passage; 51. scraping a blade; 52. a rotating shaft; 53. locking the nut; 61. a housing; 62. a rotating shaft; 63. a drive mechanism; 64. a strong magnet; 65. a connecting plate; 631. a motor; 632. a first sprocket; 633. a second sprocket; 634. a chain; 635. and (7) mounting the plate.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "top", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.

As shown in fig. 1, the magnetic roller type scale separator in this embodiment is used for a scale remover, a blank of a forged piece is conveyed through a blank conveying assembly 1 and passes through a cleaning box 2, when the blank passes through the cleaning box 2, a high-pressure nozzle connected with a water supply box through a water pipe 3 is arranged in the cleaning box 2 to spray high-pressure water onto the blank of the forged piece, under the pressure impact of the high-pressure water and the water instant cooling effect, the scale on the blank is burst from the surface of the blank and enters a water collecting tray 4 along with water flow, so that the scale on the blank is removed, the later-stage surface quality of the forged piece is ensured, the fallen scale is flushed into the water collecting tray 4 along with the water flow, and the scale enters a chute through a rotating magnetic roller assembly and is collected.

Referring to fig. 1 to 4, a magnetic roller type scale separator according to an embodiment of the present invention is schematically shown, including a water collecting tray 4, a chute 5 and a magnetic roller assembly 6, a bottom wall of an outlet side of the water collecting tray 4 is provided with an arc portion 401, an outlet of the arc portion 401 is provided with a water outlet 402, the magnetic roller assembly 6 includes a housing 61, a rotating shaft 62, a driving mechanism 63 and a plurality of strong magnets 64, a lower end of the housing 61 is located in the arc portion 401 and forms an arc runner 403 with the arc portion 401, the arc runner 403 communicates the water collecting tray 4 and the water outlet 402, the rotating shaft 62 is located in the housing 61, each strong magnet 64 is circumferentially connected to the rotating shaft 62 and is close to an inner wall of the housing 61, preferably, the strong magnet 64 is connected to the rotating shaft 62 through a connecting plate 65, the connecting plate 65 is circumferentially connected to the rotating shaft 62, the driving mechanism 63 is connected to, and the upper end of the chute 5 is provided with a wiper 51, and the wiper 51 is abutted against the outer wall of the housing 61.

Specifically, after the blank of the forging is washed by high-pressure water, the water mixed with the oxide scale flows into the water collecting tray 4 and is discharged along the outlet of the water collecting tray 4, because the shell 61 is arranged in the arc-shaped portion 401 and an arc-shaped flow channel 403 is formed between the shell 61 and the arc-shaped portion 401, that is, compared with the water collecting tray 4, the arc-shaped flow channel 403 is narrowed, the oxide scale is gathered at the inlet of the arc-shaped flow channel 403, the driving mechanism 63 drives the rotating shaft 62 to rotate, so as to drive the plurality of strong magnets 64 to rotate close to the inner wall of the shell 61, under the magnetic attraction effect of the strong magnets 64, the oxide scale gathered at the inlet of the arc-shaped flow channel 403 is adsorbed to the outer peripheral wall of the shell 61 by magnetic force, meanwhile, the arc-shaped flow channel 403 prolongs the path of the mixed water flow, which is beneficial for the strong magnets 64 to perform sufficient, when the cinder moves to spout 5 department, thereby scraped down by doctor-bar 51 of spout 5 upper end and got into in the spout 5 and be collected, and then discharged from delivery port 402 through arc runner 403 with the water of cinder separation, the utility model discloses a magnetic roller formula cinder separator realizes the separation of cinder and water under strong magnet 64's magnetic force adsorption, and its separation effect is better, and simple structure, and the operation is convenient feasible.

Further, the water collecting tray 4 includes a water collecting cavity 41 and an installation cavity 42, the arc portion 401 is disposed on the bottom wall of the installation cavity 42, as shown in fig. 2, the upper end of the water collecting cavity 41 is opened for receiving high-pressure flushing water, the installation cavity 42 and the housing 61 form a closed cavity, the arc runner 403 is used for communicating the water collecting cavity 41 with the water outlet 402, water in the water collecting cavity 41 is adsorbed by the strong magnet 64 and then separates oxide skin from water, and the water is discharged from the water outlet 402 through the arc runner 403.

In this embodiment, the driving mechanism 63 is connected to the side wall of the mounting cavity 42 through the mounting plate 635, so that the driving mechanism 63 can smoothly drive the rotating shaft 62 to rotate, and the integrity of the device is improved. Specifically, the driving mechanism 63 includes a motor 631, a first sprocket 632, a second sprocket 633 and a chain 634 connected to the first sprocket 632 and the second sprocket 633, the first sprocket 632 is connected to an output shaft of the motor 631, the second sprocket 633 is connected to the rotating shaft 62, the motor 631 drives the first sprocket 632 to rotate, and the chain 634 drives the second sprocket 633 to rotate so as to drive the rotating shaft 62 to rotate so as to drive the strong magnet 64 to rotate.

Preferably, the scraping blade 51 is located on the same plane as the bottom wall of the chute 5, so that the scale scraped by the scraping blade 51 can smoothly enter the chute 5, and the scale is prevented from accumulating at the scraping blade 51, and the scraping blade 51 is arranged to extend along the width direction of the chute 5, so that the scraping blade 51 can be ensured to completely scrape the scale on the outer peripheral wall of the housing 61 down into the chute 5. In order to facilitate the disassembly and the maintenance of the scraping blade 51, the scraping blade 51 is detachably connected with the upper end of the sliding chute 5, and generally, a detachable connection mode such as screw connection or plug-in clamping connection can be adopted. In this embodiment, because doctor-bar 51 can appear wearing and tearing and then drive the interval increase between doctor-bar 51 and the casing 61 in continuous operation, lead to the cinder to get into spout 5 smoothly, in order to solve this problem, be equipped with pivot 52 in spout 5 bottom, pivot 52 rotates and connects in the upper portion of installation cavity 42, when doctor-bar 51 appears wearing and tearing, accessible pivot 52 drives spout 5 and rotates the angle of adjusting spout 5 for casing 61, and then adjusts the clearance between doctor-bar 51 and the casing 61. Generally, locking nuts 53 are provided on both sides of the rotating shaft 52, and locking or unlocking between the rotating shaft 52 and the mounting cavity 42 is achieved by the locking nuts 53.

It should be understood that the terms "first", "second", etc. are used herein to describe various information, but the information should not be limited to these terms, and these terms are only used to distinguish one type of information from another. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.

The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a magnetic roll formula cinder separator, its characterized in that, includes water-collecting tray, spout and magnetism roller assembly, the diapire of the outlet side of water-collecting tray is equipped with an arc portion, the exit of arc portion is equipped with the delivery port, magnetism roller assembly includes casing, axis of rotation, actuating mechanism and a plurality of strong magnet, the lower extreme of casing is located in the arc portion and with be formed with an arc runner between the arc portion, arc runner intercommunication the water-collecting tray with the delivery port, the axis of rotation is located in the casing, each strong magnet circumferential connection in the axis of rotation and pressing close to shells inner wall, actuating mechanism connects the axis of rotation, the spout slope sets up, just the upper end of spout is equipped with the doctor-bar, the doctor-bar butt in the outer wall of casing.

2. The roller scale separation apparatus of claim 1, wherein the strong magnet is circumferentially connected to the rotation shaft through a connection plate.

3. The roller scale separator as recited in claim 2, wherein said water collection pan comprises a water collection chamber and an installation chamber, said arcuate portion is disposed on a bottom wall of said installation chamber, and said arcuate runner communicates said water collection chamber with said water outlet.

4. The magnetic roller scale separation apparatus of claim 3, wherein the drive mechanism is coupled to a sidewall of the mounting chamber by a mounting plate.

5. The magnetic roller scale separation apparatus of claim 4, wherein the driving mechanism comprises a motor, a first sprocket, a second sprocket, and a chain connected to the first sprocket and the second sprocket, the first sprocket being connected to an output shaft of the motor, and the second sprocket being connected to the rotating shaft.

6. The roller scale separation apparatus according to claim 5, wherein the wiper blade is located on the same plane as a bottom wall of the chute, and the wiper blade is arranged to extend in a width direction of the chute.

7. The roller scale separation apparatus of claim 6, wherein the wiper blade is removably attached to an upper end of the chute.

8. The roller-type scale separator as recited in claim 7, wherein a rotation shaft is provided at a bottom of the chute, and the rotation shaft is rotatably coupled to an upper portion of the installation chamber.

9. The magnetic roller scale separation apparatus of claim 8, wherein lock nuts are provided at both sides of the rotation shaft.