CN213184785U - Socket module for testing - Google Patents
Socket module for testing Download PDFInfo
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- CN213184785U CN213184785U CN202022164937.6U CN202022164937U CN213184785U CN 213184785 U CN213184785 U CN 213184785U CN 202022164937 U CN202022164937 U CN 202022164937U CN 213184785 U CN213184785 U CN 213184785U
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- air conditioner
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- plate
- butt joint
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Abstract
The utility model provides a test is with socket module relates to air conditioner test technical field, has solved coupling plug and the technical problem that the safety inspection test socket on the air conditioner complete machine that exists needs artifical plug, inefficiency among the prior art. The socket module for testing comprises a push plate, a separation driving mechanism and a butt joint module arranged between the push plate and the separation driving mechanism, wherein the butt joint module comprises an air conditioner coupling socket and a detector coupling socket, the detector coupling socket is electrically connected with the air conditioner coupling socket, and the push plate is provided with a plug-in through hole matched with the air conditioner coupling socket and an accommodating through hole allowing a coupling plug of a detector to pass through; the push plate is connected with the drive of the separation driving mechanism, and the separation driving mechanism can drive the push plate to move towards the direction close to the butt joint module, or the separation driving mechanism can drive the push plate to move towards the direction far away from the butt joint module. The utility model is used for the electric safety capability test of 3C of air conditioner.
Description
Technical Field
The utility model belongs to the technical field of the air conditioner test technique and specifically relates to a socket module is used in test is related to.
Background
At present, after the complete machine of the household air conditioner indoor unit is assembled, a 3C electrical safety performance test must be carried out, in the test process, a power line socket of the indoor air conditioner indoor unit needs to be manually inserted into a socket of an electrical safety performance instrument, and then an electrical safety performance instrument grounding clamp is attached to a metal part of an air conditioner.
The applicant has found that the prior art has at least the following technical problems:
(1) all operations are manually operated in the operation process, the automation degree is low, and the labor intensity of workers is high;
(2) because each employee repeatedly operates the same action for more than thousands of times, fatigue is easy to occur after long-time operation, so that quality problems caused by missed detection and unqualified direct flow into after-sales products occur;
(3) the whole machine in the domestic air conditioner room judges the detection result of the electrical safety performance manually, which may cause the quality hidden trouble.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a test is with socket module, the coupling plug on the air conditioner complete machine that exists among the prior art and safety inspection test socket need artifical plug, the technical problem of inefficiency have been solved. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a test is with socket module, be in including the push pedal, breaking away from actuating mechanism and setting the push pedal with break away from the butt joint module between the actuating mechanism, wherein: the butt joint module comprises an air conditioner coupling socket and a detector coupling socket, the detector coupling socket is electrically connected with the air conditioner coupling socket, and the push plate is provided with a plug-in through hole matched with the air conditioner coupling socket and an accommodating through hole allowing a coupling plug of a detector to pass through;
the push plate is in driving connection with the separation driving mechanism, and the separation driving mechanism can drive the push plate to move towards the direction close to the butt joint module so that the air conditioner coupling plug can be inserted into the air conditioner coupling socket through the insertion through hole; or the separation driving mechanism can drive the push plate to move towards the direction far away from the butt joint module so as to separate the air conditioner coupling plug from the air conditioner coupling socket.
Further, the socket module for testing still includes the mounting panel, the mounting panel adopts metal material to make, break away from actuating mechanism set up in the butt joint module with between the mounting panel.
Further, the separation driving mechanism comprises an air cylinder assembly and an electromagnetic valve, the air cylinder assembly and the electromagnetic valve can be detachably arranged on the mounting plate, the air cylinder assembly is arranged on each of two sides of the electromagnetic valve, the electromagnetic valve is electrically connected with the air cylinder assembly, and the air cylinder assembly is connected with the butt joint module.
Furthermore, the cylinder assembly comprises a cylinder and two supporting limiting plates, the two supporting limiting plates are respectively arranged on two sides of the electromagnetic valve, the cylinder is arranged on one side, far away from the electromagnetic valve, of each supporting limiting plate, the cylinder is connected with the corresponding supporting limiting plate, the supporting limiting plates are connected with the mounting plate, the butt joint module is detachably mounted on the supporting limiting plates, and the push plate is in driving connection with the cylinder.
Further, seted up the installation on the mounting panel and led to the groove in order to place the solenoid valve just the solenoid valve with between the mounting panel the both ends of mounting panel with it all forms through bolted connection's mode and can dismantle the connection to support between the limiting plate.
Furthermore, the butt joint module further comprises a butt joint fixing plate, the butt joint fixing plate is made of insulating materials, the air conditioner coupling socket and the detector coupling socket can be detachably mounted on the butt joint fixing plate, and the butt joint fixing plate is detachably connected with the supporting limiting plate.
Further, there is the butt joint module holding surface on the support limiting plate, be provided with the locating piece on the butt joint module holding surface, the tip edge of butt joint fixed plate is provided with the breach, the locating piece can insert and correspond the breach so that the butt joint fixed plate with butt joint module holding surface butt just the butt joint fixed plate with the mode formation that the support limiting plate passes through the bolt can be dismantled and be connected.
Furthermore, the socket module for testing further comprises a control unit, the detector and the electromagnetic valve are connected with the control unit, and the electromagnetic valve is used for controlling the stretching of the air cylinder assembly so as to drive the push plate to move back and forth along the insertion direction of the jack of the air conditioner coupling socket.
Furthermore, the socket module for testing further comprises an alarm device, and the alarm device is electrically connected with the control unit.
Furthermore, the push plate is made of an insulating material, a metal sensor is arranged on one side, facing the butt joint module, of the air conditioner coupling socket on the push plate, the metal sensor is connected with the control unit, the metal sensor senses that the air conditioner coupling plug is inserted into the plug-in through hole and then can transmit a signal to the control unit, and the control unit controls the air cylinder assembly to act through the electromagnetic valve.
The utility model provides a socket module for testing, which integrates an air conditioner coupling socket and a detector coupling socket, realizes that a coupling plug of an air conditioner is directly inserted into an inserting through hole of the air conditioner coupling socket after an air conditioner indoor unit is assembled, a push plate is in driving connection with a separation driving mechanism, the separation driving mechanism can drive the push plate to move towards the direction close to a butt joint module so that the air conditioner coupling plug can be inserted into the air conditioner coupling socket through the inserting through hole until the air conditioner coupling plug is inserted in place, safety performance tester software starts automatic detection, after the air conditioner coupling socket is started, a detector grounding clamp and a complete machine condenser metal part are manually attached to detect grounding and withstand voltage, and after all the parameters are detected to be qualified, the driving mechanism is separated, and the push plate can be driven to move towards the direction far away from the butt joint module so that the air conditioner coupling plug is separated from the air conditioner coupling socket. The device solves the problem that the manual operation of the whole machine coupling plug and the butt joint of the detector socket is changed into automatic separation in the electric safety performance 3C detection after the whole machine assembly of the indoor unit of the household air conditioner is finished, and reduces the quality hidden trouble caused in the manual judgment operation process. The socket module for testing is simple and safe to operate, can reduce labor intensity and improve production efficiency, and meanwhile enables the production process of a main line to tend to be stable and uncontrollable factors to be eliminated, and efficiency is greatly improved compared with pure manual operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of an overall structure of a socket module for testing according to an embodiment of the present invention;
fig. 2 is an exploded view of a socket module for testing according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a push plate provided in an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a docking module according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a disengagement driving mechanism according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a mounting plate according to an embodiment of the present invention.
Reference numerals: 1. pushing the plate; 11. inserting through holes; 12. an accommodating through hole; 2. disengaging the drive mechanism; 21. A cylinder; 22. supporting a limit plate; 23. an electromagnetic valve; 3. a docking module; 31. air conditioner coupling socket; 32. A detector coupling socket; 33. butting the fixed plates; 331. a notch; 4. a coupling plug of the detector; 5. mounting a plate; 51. installing a through groove; 52. positioning the through hole; 53. and (7) installing holes.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 6, the present invention provides a socket module for testing, including a push plate 1, a separation driving mechanism 2 and a docking module disposed between the push plate 1 and the separation driving mechanism 2, wherein the docking module includes an air conditioner coupling socket 31 (which may be a bull brand socket) and a detector coupling socket 32, the detector coupling socket 32 is electrically connected to the air conditioner coupling socket 31, the push plate 1 is provided with a plugging through hole 11 adapted to the air conditioner coupling socket 31 and an accommodating through hole 12 allowing a coupling plug 4 of a detector to pass through; the push plate 1 is in driving connection with the separation driving mechanism 2, and the separation driving mechanism 2 can drive the push plate 1 to move towards the direction close to the butt joint module so that the air conditioner coupling plug can be inserted into the air conditioner coupling socket 31 through the insertion through hole 11; or the disengaging driving mechanism 2 can drive the push plate 1 to move in the direction away from the docking module so as to disengage the air conditioner coupling plug from the air conditioner coupling socket 31. The operation method is simple, the pre-installation process is rapid, and the production efficiency is high. The detection is carried out by pressing a start key of the detector (the coupling plug of the air conditioner is automatically separated from the coupling socket 31 of the air conditioner of the device after the detection is qualified, and the coupling plug of the air conditioner is not separated when the detection is unqualified), and the detection result of the detector does not need to be seen manually and independently. The utility model discloses an adopt automatic fool-proof mode control, the whole journey security performance test of complete machine is whole controllable, and efficiency has great range improvement than pure manual work.
As the embodiment of the utility model provides an optional implementation mode, refer to fig. 2 and fig. 6, the utility model provides a socket module is used in test still includes mounting panel 5, breaks away from actuating mechanism 2 and sets up between butt joint module 3 and mounting panel 5. Mounting panel 5 adopts the metal material to make, and mounting panel 5's setting plays the effect of accepting whole device, the removal of the whole test socket module of being convenient for.
As an optional implementation manner of the embodiment of the present invention, referring to fig. 2 and 5, the specific structure of the disengagement driving mechanism 2 may be as follows: break away from actuating mechanism 2 and include cylinder assembly and solenoid valve 23, cylinder assembly and solenoid valve 23 all can be dismantled and set up on mounting panel 5, and the both sides of solenoid valve 23 all are provided with cylinder assembly, and solenoid valve 23 is connected with cylinder assembly electricity, and cylinder assembly is connected with the butt joint module.
And the cylinder assembly in this embodiment includes cylinder 21 and support limiting plate 22 again, and two support limiting plates 22 set up respectively in the both sides of solenoid valve 23, and the one side of keeping away from solenoid valve 23 on every support limiting plate 22 is provided with cylinder 21, and cylinder 21 is connected with the support limiting plate 22 that corresponds, supports limiting plate 22 and is connected with mounting panel 5, and butt joint module 3 demountable installation is on supporting limiting plate 22, and push pedal 1 and cylinder 21 drive are connected. In order to further enhance the connection relationship between the push plate 1 and the cylinder 21, as shown in fig. 2, in this embodiment, the push plate 1 is connected to the cylinder 21 by a bolt, and the piston rod can drive the push plate 1 to move up and down when the cylinder 21 acts.
As the embodiment of the utility model provides an optional embodiment, the logical groove 51 of installation has been seted up on the mounting panel 5 for it can dismantle the connection all to form through bolted connection's mode between solenoid valve 23 and the mounting panel 5, between the both ends of mounting panel 5 and the support limiting plate 22. Specifically, the lower extreme that every supported limiting plate 22 is provided with the location arch, as shown in fig. 6, the corresponding position on mounting panel 5 is provided with the protruding complex positioning hole 52 in location, support limiting plate 22 at first realizes being connected through the protruding cooperation with positioning hole 52 in location, in addition, both ends on mounting panel 5 still are provided with two mounting holes 53, two mounting holes 53 at each end are located the both sides of positioning hole 52 respectively, every supports limiting plate 22 bottom and further realizes fixed connection with mounting panel 5 through two bolts. To increase the stability of the entire device, the mounting plate 5 may be screwed to the ground.
As the embodiment of the utility model discloses optional implementation mode, refer to fig. 2 and 4, the butt joint module still includes butt joint fixed plate 33, and butt joint fixed plate 33 adopts insulating material to make, and push pedal 1 in this embodiment also adopts insulating material to make, for example, butt joint fixed plate 33 and push pedal 1 can adopt the plastics material to make, light in weight, and all detachable installation on butt joint fixed plate 33 of air conditioner coupling socket 31 and detector coupling socket 32 to form detachable connection between butt joint fixed plate 33 and the support limiting plate 22.
As the utility model discloses optional embodiment of embodiment supports and has the butt joint module holding surface on the limiting plate 22, is provided with the locating piece on the butt joint module holding surface, and the tip edge of butt joint fixed plate 33 is provided with breach 331, and the locating piece can insert corresponding breach 331 so that butt joint fixed plate 33 and butt joint module holding surface butt to form through the mode of bolt between butt joint fixed plate 33 and the supporting limiting plate 22 and to dismantle the connection, strengthened butt joint fixed plate 33 and supported the connectivity between the limiting plate 22.
As the embodiment of the utility model provides an optional embodiment, the utility model provides a test is with socket module still includes the control unit (PLC control system, PLC for short), and detector and solenoid valve 23 all are connected with the control unit, and the flexible jack that inserts the direction round trip movement in order to drive push pedal 1 along air conditioner coupling socket 31 through solenoid valve 23 control cylinder subassembly. Because every repetitive operation of staff is the same action more than several thousand times, fatigue appears easily in long-time operation to appear lou examining, unqualified direct flow in and lead to the quality problem after sale, through setting up the control unit, adopt automatic slow-witted mode of preventing staying, control product quality can obtain stable control, does not receive the level of consciousness of personnel responsibility.
In addition, the socket module for testing further comprises an alarm device, and the alarm device is electrically connected with the control unit. Each cylinder 21 is provided with a position sensor which is electrically connected with the control unit and used for sensing the lifting height of the cylinder 21. One side of the air conditioner coupling socket 31 on the push plate 1, which faces the butt joint module, is provided with a metal sensor, the metal sensor is connected with the control unit, the metal sensor senses that the air conditioner coupling plug can transmit a signal to the control unit after being inserted into the plug-in through hole 11, and the control unit controls the cylinder assembly to act through the electromagnetic valve 23. The utility model discloses an utilize air conditioner coupling plug and electric safety performance tester (detector) power butt joint principle, design this test socket module, increase cylinder 21, solenoid valve 23, metal sensor, the control unit structural increase of module hardware and can realize that the interior complete machine of air conditioner equipment accomplishes the interior safety performance 3C test procedure inspection of back factory and judge work and realize automaticly, improve production efficiency, preassemble effectual, operating procedure simple.
When the device is used, firstly, the coupling plug 4 of the detector is manually inserted into the detector coupling socket 32 on the socket module, the air conditioner is coupled and inserted into the inserting through hole 11 inserted into the air conditioner coupler socket, after the metal sensor detects that the air conditioner coupler plug is inserted in place, the PLC receives an in-place starting signal of the air conditioner coupling plug, the PLC starts to control the cylinder 21 to descend and completely adhere to the metal conductive part of the air conditioner coupling socket 31, the detector gives a finished signal to the PLC, the PLC receives the signal and then starts a detection signal to the detection tester, and the security inspection tester starts to start. After the air conditioner is started, the grounding clamp of the detector and the metal part of the condenser of the air conditioner are manually attached to detect overall parameters such as grounding, pressure resistance, leakage and the like, after all the parameters are detected, the security inspection tester equipment gives an OK signal to the PLC, the PLC starts to control the cylinder 21 to ascend through the electromagnetic valve 23 after receiving the OK signal, the position sensor transmits an in-place signal to the PLC after the cylinder 21 ascends to the in-place position, after the PLC detects the upward in-place signal, the metal attaching part of the socket of the air conditioner starts to be loosened, the elastic sheet in the socket of the air conditioner pops, and the coupling plug of the air conditioner automatically falls off from the.
The automatic safety performance tester and the air conditioner complete machine butt joint characteristic of utilizing, designed this test socket module, used PLC control technology, sensor response technique, cylinder mechanical control mechanism, can accomplish the automatic plug of the indoor complete machine coupling plug of air conditioner with the developments, save time, laborsaving, the device has following characteristics: the operation is simple, convenient and safe, the labor intensity can be reduced, the production efficiency can be improved, meanwhile, the production process of the main line tends to be stable, the uncontrollable factors are eliminated, and the efficiency is greatly improved compared with that of pure manual operation.
The above embodiments are only specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention, and all should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a test is with socket module, its characterized in that includes the push pedal, breaks away from actuating mechanism and sets up the push pedal with break away from the butt joint module between the actuating mechanism, wherein:
the butt joint module comprises an air conditioner coupling socket and a detector coupling socket, the detector coupling socket is electrically connected with the air conditioner coupling socket, and the push plate is provided with a plug-in through hole matched with the air conditioner coupling socket and an accommodating through hole allowing a coupling plug of a detector to pass through;
the push plate is in driving connection with the separation driving mechanism, and the separation driving mechanism can drive the push plate to move towards the direction close to the butt joint module so that the air conditioner coupling plug can be inserted into the air conditioner coupling socket through the insertion through hole; or the separation driving mechanism can drive the push plate to move towards the direction far away from the butt joint module so as to separate the air conditioner coupling plug from the air conditioner coupling socket.
2. The test socket module of claim 1, further comprising a mounting plate made of metal, wherein the disengagement driving mechanism is disposed between the docking module and the mounting plate.
3. The test socket module of claim 2, wherein the disengagement actuator comprises a cylinder assembly and a solenoid, the cylinder assembly and the solenoid being detachably mounted on the mounting plate, the cylinder assembly being mounted on both sides of the solenoid, the solenoid being electrically connected to the cylinder assembly, and the cylinder assembly being connected to the docking module.
4. The socket module for testing according to claim 3, wherein the cylinder assembly comprises a cylinder and two supporting limiting plates, the two supporting limiting plates are respectively disposed at two sides of the solenoid valve, the cylinder is disposed at a side of each supporting limiting plate away from the solenoid valve, the cylinder is connected to the corresponding supporting limiting plate, the supporting limiting plate is connected to the mounting plate, the docking module is detachably mounted on the supporting limiting plates, and the push plate is drivingly connected to the cylinder.
5. The socket module for testing of claim 4, wherein the mounting plate has a through slot for receiving the solenoid valve, and the solenoid valve is detachably connected to the mounting plate and the two ends of the mounting plate are detachably connected to the supporting and limiting plate by bolts.
6. The socket module for testing of claim 4, wherein the docking module further comprises a docking fixing plate, the docking fixing plate is made of an insulating material, the air conditioner coupling socket and the detector coupling socket are detachably mounted on the docking fixing plate, and the docking fixing plate is detachably connected to the supporting and limiting plate.
7. The socket module for testing according to claim 6, wherein the supporting and limiting plate has a supporting surface for the docking module, the supporting surface for the docking module has a positioning block, the edge of the end of the docking fixing plate has a notch, and the positioning block can be inserted into the corresponding notch to make the docking fixing plate abut against the supporting surface for the docking module and make the docking fixing plate detachably connected to the supporting and limiting plate by means of bolts.
8. The socket module as claimed in claim 3, further comprising a control unit, wherein the detector and the solenoid valve are connected to the control unit, and the solenoid valve controls the cylinder assembly to extend and retract to drive the push plate to move back and forth along the insertion direction of the insertion hole of the air conditioner coupling socket.
9. The socket module as set forth in claim 8, further comprising an alarm device electrically connected to the control unit.
10. The test socket module according to claim 8, wherein the push plate is made of an insulating material, a metal sensor is disposed on a side of the air conditioner coupling socket on the push plate, the side of the air conditioner coupling socket facing the docking module, the metal sensor is connected to the control unit, the metal sensor senses that the air conditioner coupling plug is inserted into the insertion through hole and then transmits a signal to the control unit, and the control unit controls the cylinder assembly to operate through the solenoid valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022164937.6U CN213184785U (en) | 2020-09-28 | 2020-09-28 | Socket module for testing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022164937.6U CN213184785U (en) | 2020-09-28 | 2020-09-28 | Socket module for testing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213184785U true CN213184785U (en) | 2021-05-11 |
Family
ID=75777270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022164937.6U Active CN213184785U (en) | 2020-09-28 | 2020-09-28 | Socket module for testing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213184785U (en) |
-
2020
- 2020-09-28 CN CN202022164937.6U patent/CN213184785U/en active Active
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