CN213181308U - Glass finish degree automatic checkout device - Google Patents
Glass finish degree automatic checkout device Download PDFInfo
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- CN213181308U CN213181308U CN202021865649.7U CN202021865649U CN213181308U CN 213181308 U CN213181308 U CN 213181308U CN 202021865649 U CN202021865649 U CN 202021865649U CN 213181308 U CN213181308 U CN 213181308U
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Abstract
The utility model discloses an automatic glass finish degree detection device, which comprises a support frame, a detection table arranged on the support frame, an illumination component used for providing a light source, a support column used for supporting glass and a camera used for shooting a glass state image; the detection table is arranged at the top of the support frame, a plurality of support columns are uniformly distributed on the detection table, each support column is vertically arranged on the detection table, and the bottom of each support column penetrates through the detection table and is connected with the support frame so as to be used for adjusting the height of each support column; the lighting assembly includes a plurality of first lighting lamps, a plurality of second lighting lamps, and a plurality of third lighting lamps. First light, second light and third light provide sufficient light source, adjust the support column and be in same height and support glass, wait to detect the image of glass through the camera shooting, compare qualified glass and wait to detect the image of glass through the control box, detect glass's smooth finish more accurately, improve detection efficiency.
Description
Technical Field
The utility model belongs to the technical field of the glass processing equipment, especially, relate to a glass finish automatic checkout device.
Background
The molecular arrangement of the glass is irregular, the molecules of the glass have statistical uniformity in space, and in an ideal state, the physical and chemical properties of the homogeneous glass are the same in all directions, so that the glass has good perspective and light transmittance performances and good space division capacity.
The glass is applied to various fields in work and life, such as screens of electronic products, automobile glass, partition plate glass and the like. In the glass production industry, scratches are easily formed on the surface of glass when the glass is handled or processed. After the glass finishes one process, the glass needs to be subjected to detection of appearance defects such as cracks and bubbles to ensure the performance of the glass, the qualified glass can continue to the next process, and the unqualified glass needs to be destroyed as a defective product.
At present, the detection glass is that the detection personnel generally shine glass through handheld illuminator, and whether the visual inspection glass has appearance defects, and the omission region appears easily in this kind of detection mode, and the reliability of detection is relatively poor to the detection personnel need handheld illuminator for a long time, still need long-time low head to carry out detection achievement, and working strength is big. In addition, the reflected light formed by part of the illumination light on the smooth surface of the glass can influence the detection efficiency of detection personnel, so that the problems of dazzling and dazzling are caused, the detection precision is reduced, and the eye health of people is harmed.
Therefore, in order to solve the above technical problems, it is necessary to design an automatic glass finish detection device with high detection efficiency and high detection accuracy.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a simple structure, easy operation, detection efficiency height. The glass finish degree automatic checkout device that the detection personnel working strength is low, the detection precision is high.
The technical scheme of the utility model as follows:
an automatic glass finish detection device, comprising: the device comprises a support frame, an inspection table arranged on the support frame, an illumination assembly used for providing a light source, a support column used for supporting glass and a camera used for shooting a glass state image;
the detection table is installed at the top of the support frame, a plurality of support columns are uniformly distributed on the detection table, each support column is vertically installed on the detection table and comprises a support rod and a support block, the support block is installed at the top of the support rod and used for being in contact with the bottom surface of the glass, and the bottom of the support rod penetrates through the detection table and is connected with the support frame to be used for adjusting the height of the support column;
a detection frame is arranged on one side of the support frame and comprises a vertical longitudinal beam and a horizontal cross beam, the bottom of the longitudinal beam is arranged on the support frame, the top of the longitudinal beam and one end of the cross beam are fixedly arranged, and the other end of the cross beam and the camera are fixedly arranged;
the lighting assembly comprises a plurality of first lighting lamps, a plurality of second lighting lamps and a plurality of third lighting lamps, the plurality of first lighting lamps are installed on the detection platform and used for lighting the glass from the bottom of the glass upwards, the plurality of second lighting lamps are installed on one side, facing the detection platform, of the longitudinal beam and used for lighting the glass from the front side of the glass, and the plurality of third lighting lamps are installed on the bottom surface of the transverse beam and used for lighting the glass from the top of the glass downwards;
the top of the detection frame is provided with an alarm, the support frame is internally provided with a control box, and the control box is electrically connected with the alarm and the camera and used for controlling the operation of the camera and the alarm.
Furthermore, the outside of bracing piece is formed with the external screw thread, examine and set up on the platform with bracing piece matched with mounting hole, and be formed with on the inner wall of this mounting hole with external screw thread matched with internal thread for the height of bracing piece through screw thread regulation support column is located same horizontal plane to adjust a plurality of support columns.
Further, the supporting block is cylindrical and is made of rubber to avoid damaging the glass.
Further, the lens of the camera is arranged downwards to be used for shooting the glass placed on the detection table.
Further, the image shot by the camera is sent to the control box, the control box receives the image sent by the camera, the image processing system is embedded in the control box, the stored qualified glass image is compared with the shot image through the image processing system, and when the comparison result is unqualified, the control box sends a control instruction to the alarm to enable the alarm to operate, and prompts a detector to process unqualified glass.
Further, the alarm adopts a buzzer.
Further, the height of the support frame is 800 mm.
Further, the height of the detection frame is 800-900mm, and the height of the camera from the glass is 800-900 mm.
Further, the height of the supporting column is greater than that of the first illuminating lamp.
Furthermore, the bottoms of the first illuminating lamp, the second illuminating lamp and the third illuminating lamp are provided with mounting seats, and the mounting seats are mounted on the detection table or the detection frame through bolts.
The utility model has the advantages and positive effects that:
1. first light, second light and third light provide sufficient light source, adjust the support column and be in same height and support glass, wait to detect the image of glass through the camera shooting, compare qualified glass and wait to detect the image of glass through the control box, detect glass's smooth finish more accurately, improve detection efficiency.
2. The camera shoots the image of glass, and the control box contrasts the processing image, has improved detection speed, saves time to need not artifical naked eye to detect, saved manufacturing cost.
Drawings
FIG. 1 is a schematic structural view of the automatic glass finish detection device of the present invention;
fig. 2 is a schematic circuit diagram of the control box of the present invention.
In the figure:
1. support frame 2, examine test table 3, first light
4. Support column 5, glass 6, camera
7. Alarm 8, detection frame 9, second light
10. Third illuminating lamp 11, control box 12 and longitudinal beam
13. Cross beam
Detailed Description
The present invention will be described in further detail with reference to specific examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the present disclosure, as defined by the following claims.
Example 1
As shown in fig. 1, the utility model discloses an automatic glass finish detection device, which comprises a support frame 1, a detection table 2 installed on the support frame 1, a lighting assembly for providing a light source, a support column 4 for supporting glass 5 and a camera 6 (kenshi brand, model CA-H500M + CA-LH16) for shooting the state image of the glass 5;
the detection table 2 is installed at the top of the support frame 1, a plurality of support groups are uniformly distributed on the detection table 2, each support column 4 is vertically installed on the detection table 2, each support column 4 comprises a support rod and a support block, the support block is installed at the top of the support rod and used for being in contact with the bottom surface of the glass 5, and the bottom of the support rod penetrates through the detection table 2 and is connected with the support frame 1 and used for adjusting the height of the support column 4;
a detection frame 8 is installed on one side of the support frame 1, the detection frame 8 comprises a vertical longitudinal beam 12 and a horizontal cross beam 13, the bottom of the longitudinal beam 12 is installed on the support frame 1, the top of the longitudinal beam 12 and one end of the cross beam 13 are fixedly installed, and the other end of the cross beam 13 and the camera 6 are fixedly installed;
the lighting assembly comprises a plurality of first lighting lamps 3, a plurality of second lighting lamps 9 and a plurality of third lighting lamps 10, wherein the plurality of first lighting lamps 3 are installed on the inspection table 2 and used for lighting the glass 5 from the bottom of the glass 5 upwards, the plurality of second lighting lamps 9 are installed on one side of the longitudinal beam 12 facing the inspection table 2 and used for lighting the glass 5 from the front side of the glass 5, and the plurality of third lighting lamps 10 are installed on the bottom surface of the cross beam 13 and used for lighting the glass 5 from the top of the glass 5 downwards;
an alarm 7 is installed on the top of the detection frame 8, a control box 11 is arranged in the support frame 1, and the control box 11 is electrically connected with the alarm 7 and the camera 6 and used for controlling the operation of the camera 6 and the alarm 7.
Furthermore, the outside of bracing piece is formed with the screw thread, examine and set up on the platform 2 with bracing piece matched with mounting hole, and be formed with the internal thread with external screw thread matched with on the inner wall of this mounting hole, the supporting shoe is connected with bracing piece threaded connection, through the height of rotatory bracing piece regulation support column 4 to adjust a plurality of support columns 4 and be located same horizontal plane.
Further, the support block is cylindrical and made of rubber to avoid damaging the glass 5.
Further, the lens of the camera 6 is disposed downward for photographing the glass 5 placed on the inspection table 2.
Further, the image shot by the camera 6 is sent to the control box 11, the control box 11 receives the image sent by the camera 6, an image processing system (the processing system adopts the kirschner brand, model CV-X350F) is embedded in the control box 11, the image processing system compares the stored qualified glass image with the shot image, and when the comparison result is unqualified, the control box 11 sends a control instruction to the alarm 7 to operate the alarm 7, so that a tester is prompted to process the unqualified glass 5.
Further, the alarm 7 adopts a buzzer (PATLITE brand alarm lamp, model: LR6-302 QJBW-RYG).
Further, the height of the support frame 1 is 800 mm.
Further, the height of the monitoring frame is 800 mm.
Further, the height of the supporting column 4 is greater than the height of the first illuminating lamp 3.
Example 2
In addition to embodiment 1, the image processing system embedded in the control box 11 stores a qualified glass image in advance, and after the image of the glass 5 to be detected is captured, the newly captured image is compared with the qualified glass image to serve as a detection standard.
Further, the bottom of the first illuminating lamp 3, the second illuminating lamp 9 and the third illuminating lamp 10 is provided with a mounting seat, and the mounting seat is mounted on the detection table 2 or the detection frame 8 through bolts.
Example 3
On the basis of embodiment 1, the utility model discloses a glass finish automatic checkout device's theory of operation as follows:
adjusting support columns 4 installed on a detection table 2 to be positioned on the same plane, placing glass 5 on the support columns 4, turning on a first illuminating lamp 3, a second illuminating lamp 9 and a third illuminating lamp 10 to ensure sufficient illumination on the glass, adjusting the focal length of a camera 6 to enable the camera 6 to shoot complete glass, shooting the glass to be detected through the camera 6, sending shot images into a control box 11 by the camera 6, comparing and analyzing whether the glass to be detected is qualified or not after the glass is processed by the control box 11, and when the glass is qualified, lighting a green light by an alarm 7 and not making a sound; when the glass is unqualified, the alarm 7 lights a red light and sends out an alarm prompt tone to prompt the detector to timely process the unqualified glass.
Spatially relative terms, such as "upper," "lower," "left," "right," and the like, may be used in the embodiments for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an upper and a lower orientation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Moreover, relational terms such as "first" and "second," and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.
The invention has been described above by way of example, and it should be noted that any simple variants, modifications or other equivalent substitutions by a person skilled in the art without spending creative effort may fall within the scope of protection of the present invention without departing from the core of the present invention.
Claims (10)
1. The utility model provides a glass finish automatic checkout device which characterized in that: the device comprises a support frame, an inspection table arranged on the support frame, an illumination assembly used for providing a light source, a support column used for supporting glass and a camera used for shooting a glass state image;
the detection table is installed at the top of the support frame, a plurality of support columns are uniformly distributed on the detection table, each support column is vertically installed on the detection table and comprises a support rod and a support block, the support block is installed at the top of the support rod and used for being in contact with the bottom surface of the glass, and the bottom of the support rod penetrates through the detection table and is connected with the support frame to be used for adjusting the height of the support column;
a detection frame is arranged on one side of the support frame and comprises a vertical longitudinal beam and a horizontal cross beam, the bottom of the longitudinal beam is arranged on the support frame, the top of the longitudinal beam and one end of the cross beam are fixedly arranged, and the other end of the cross beam and the camera are fixedly arranged;
the lighting assembly comprises a plurality of first lighting lamps, a plurality of second lighting lamps and a plurality of third lighting lamps, the plurality of first lighting lamps are installed on the detection platform and used for lighting the glass from the bottom of the glass upwards, the plurality of second lighting lamps are installed on one side, facing the detection platform, of the longitudinal beam and used for lighting the glass from the front side of the glass, and the plurality of third lighting lamps are installed on the bottom surface of the transverse beam and used for lighting the glass from the top of the glass downwards;
the top of the detection frame is provided with an alarm, the support frame is internally provided with a control box, and the control box is electrically connected with the alarm and the camera and used for controlling the operation of the camera and the alarm.
2. The glass finish automatic detection device according to claim 1, characterized in that: the utility model discloses a support pole, including the bracing piece, detect the platform, be formed with the bracing piece outside and be formed with the external screw thread, detect the bench and seted up the mounting hole with bracing piece matched with, and be formed with the internal thread with external screw thread matched with on the inner wall of this mounting hole for the height of bracing piece through screw thread regulation support column is located same horizontal plane to adjust a plurality of support columns.
3. The glass finish automatic detection device according to claim 2, characterized in that: the supporting block is cylindrical and is made of rubber to avoid damaging glass.
4. The glass finish automatic detection device of claim 3, characterized in that: the lens of the camera is arranged downwards and used for shooting glass placed on the detection table.
5. The glass finish automatic detection device of claim 4, characterized in that: the image that the camera was shot is sent to in the control box, the control box receives the image that the camera was sent, the embedded image processing system that has of control box, through the image processing system with the qualified glass image of storage and the image of shooting compare, when the comparison result is unqualified, the control box sends control command to the alarm and makes the alarm operation, the suggestion testing personnel handle unqualified glass.
6. The glass finish automatic detection device of claim 5, characterized in that: the alarm adopts a buzzer.
7. The glass finish automatic detection device of claim 6, characterized in that: the height of the support frame is 800 mm.
8. The glass finish automatic detection device of claim 7, characterized in that: the height of the detection frame is 800-900mm, and the height of the camera from the glass is 800-900 mm.
9. The glass finish automatic detection device of claim 8, characterized in that: the height of the supporting column is greater than that of the first illuminating lamp.
10. The glass finish automatic detection device of claim 9, characterized in that: the bottom of first light, second light and third light is equipped with the mount pad, the mount pad passes through the bolt and installs on examining test table or detection frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021865649.7U CN213181308U (en) | 2020-08-31 | 2020-08-31 | Glass finish degree automatic checkout device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021865649.7U CN213181308U (en) | 2020-08-31 | 2020-08-31 | Glass finish degree automatic checkout device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213181308U true CN213181308U (en) | 2021-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021865649.7U Active CN213181308U (en) | 2020-08-31 | 2020-08-31 | Glass finish degree automatic checkout device |
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| Country | Link |
|---|---|
| CN (1) | CN213181308U (en) |
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2020
- 2020-08-31 CN CN202021865649.7U patent/CN213181308U/en active Active
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