CN213166972U - Far infrared curing device for glass fiber reinforced plastic pipeline - Google Patents

Abstract

The utility model discloses a FRP pipe says far infrared solidification equipment, walking wheel movable mounting is in the bottom of walking frame, and the walking frame is put on the guide rail through walking wheel activity, first motor fixed mounting is on the walking frame, and first motor is connected with walking wheel transmission, mated hydro-cylinder fixed mounting is on the walking frame, bracket fixed mounting is on the piston rod of hydro-cylinder the front portion of frame is provided with first slide rail first spout has been seted up on the first slide, and first slide is put on first slide rail through first spout activity frame, first cylinder fixed mounting is in the frame, the piston rod and the first slide fixed connection of first cylinder, is provided with the second slide rail at the rear portion of frame, the utility model discloses the advantage is: the quick transfer is realized, the operation is very convenient and quick, the time and the labor are saved, the operation efficiency is high, and the occupied space is small.

Description

Far infrared curing device for glass fiber reinforced plastic pipeline

Technical Field

The utility model relates to a technical field of FRP pipe says production facility, more specifically says so and relates to FRP pipe says technical field of curing equipment.

Background

The glass fiber reinforced plastic pipeline is prepared by adding a certain amount of auxiliary raw materials into an adhesive, then impregnating alkali-free glass cloth, winding the alkali-free glass cloth on a forming mandrel to form a pipe, and carrying out curing demoulding heat treatment. The glass fiber reinforced plastic has light specific gravity, high strength, good heat resistance, corrosion resistance and electrical insulation, simple processing operation process and good process performance, can be used at the temperature of-30-120 ℃, and can reach the use pressure of 3MPa at normal temperature. In traditional FRP pipe way production process, after FRP pipe way coiling shaping on the dabber, need place in the solidification storehouse through portal crane hoist and mount and carry out solidification treatment, however adopt portal crane to carry out hoist and mount the mode complex operation that shifts to dabber and fashioned FRP pipe way on the dabber, waste time and energy, work efficiency is low to the portal crane is bulky, has taken too much space.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the above disadvantages and providing a far infrared curing device for fiber reinforced plastic pipeline, which is convenient and fast to transfer, time-saving, labor-saving, high in working efficiency and small in occupied space.

The utility model discloses a solve above-mentioned technical problem and the technical solution who adopts as follows:

the far infrared curing device for the FRP pipelines comprises a guide rail, a walking frame, walking wheels, a first motor, a pair of oil cylinders, a bracket, a rack, a mandrel, a pair of idler wheels, a first sliding seat, a first air cylinder, a second sliding seat, a second air cylinder, a third sliding seat, a third air cylinder, a second motor, a speed reducer, a curing bin and a far infrared curing lamp, wherein the walking wheels are movably arranged at the bottom of the walking frame, the walking frame is movably arranged on the guide rail through the walking wheels, the first motor is fixedly arranged on the walking frame and is in transmission connection with the walking wheels, the pair of oil cylinders are fixedly arranged on the walking frame, the bracket is fixedly arranged on a piston rod of the oil cylinder, a first slide rail is arranged at the front part of the rack, a first slide groove is arranged on the first sliding seat, the first sliding seat is movably arranged on the first slide rail through the first slide groove, and the first air cylinder is fixedly arranged on the rack, a piston rod of a first air cylinder is fixedly connected with a first slide seat, a second slide rail is arranged at the rear part of a frame, a second slide groove is arranged on the second slide seat, the second slide seat is movably arranged on the second slide rail through the second slide groove, the second air cylinder is fixedly arranged on the frame, a piston rod of the second air cylinder is fixedly connected with the second slide seat, a third slide rail is arranged on the second slide seat, a third slide groove is arranged on the third slide seat, the third slide seat is movably arranged on the third slide rail through the third slide groove, the third air cylinder is fixedly arranged on the second slide seat, a piston rod of the third air cylinder is fixedly connected with the third slide seat, the paired idler wheels are respectively and movably arranged on the first slide seat and the second slide seat, a central shaft is respectively arranged at two end parts of the central shaft, the central shaft is movably arranged on the paired idler wheels through the central shaft, and the speed reducer is fixedly arranged on the third slide seat, the second motor is fixedly installed on the speed reducer and is in transmission connection with the speed reducer, an output shaft of the speed reducer is detachably and fixedly connected with a middle shaft at the rear end of the mandrel, an avoidance groove corresponding to the mandrel is formed in the rack, an arc-shaped supporting plate corresponding to the middle shaft is arranged on the bracket, an inlet is formed in the front of the curing bin, the far infrared curing lamps are fixedly installed on two inner side walls of the curing bin, and the guide rails penetrate through the inlet and extend into the curing bin.

And the output shaft of the speed reducer is fixedly connected with the middle shaft at the rear end part of the mandrel through the flange plates.

And two end parts of the guide rail are respectively provided with limit stops corresponding to the travelling wheels.

The walking wheels are provided with wheel shafts, the walking wheels are movably mounted on the walking frame through the wheel shafts, and the first motor is in transmission connection with the wheel shafts of the walking wheels through the first shaft couplings.

Bearing seats are respectively arranged on the first sliding seat and the second sliding seat, a pivot is arranged on the roller, and the pivot of the roller is movably arranged on the bearing seats through a bearing.

The first cylinder is fixedly arranged on the rack through a first support plate, the second cylinder is fixedly arranged on the rack through a second support plate, and the third cylinder is fixedly arranged on the second sliding seat through a third support plate.

The utility model adopts the beneficial effect that above-mentioned technical solution can reach is: after the glass fiber reinforced plastic pipeline is wound and formed, the flange plate of the output shaft of the speed reducer and the flange plate of the central shaft of the mandrel are detached and separated, then the piston rod of the oil cylinder is controlled to move upwards, the middle shaft of the mandrel is supported by the arc-shaped supporting plate, so that the middle shaft is separated from the roller, then the piston rod of the first air cylinder and the piston rod of the second air cylinder are respectively controlled to contract, so that the rollers on the first sliding seat and the second sliding seat are respectively moved away from the lower part of the middle shaft, then the piston rod of the oil cylinder is controlled to contract, the mandrel and the glass fiber reinforced plastic pipeline on the mandrel pass through the avoiding groove to descend, then the first motor drives the travelling wheels to rotate, the travelling frame moves into the curing bin along the guide rail, the glass fiber reinforced plastic pipeline on the mandrel is cured by the far infrared curing lamp, thereby realizing quick transfer, being very convenient and fast to operate, saving time and labor, having high operating efficiency and small occupied space.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view M-M of FIG. 1;

FIG. 3 is an enlarged view of a portion of FIG. 1 at A;

FIG. 4 is an enlarged view of a portion of FIG. 1 at B;

FIG. 5 is an enlarged view of a portion of FIG. 1 at C;

FIG. 6 is an enlarged partial schematic view of FIG. 4 at D;

FIG. 7 is a cross-sectional view N-N of FIG. 3;

fig. 8 is a V-V sectional view of fig. 4.

Detailed Description

As shown in fig. 1, the far infrared curing device for the glass fiber reinforced plastic pipeline comprises a guide rail 1, a traveling frame 2, traveling wheels 3, a first motor 4, paired oil cylinders 5, a bracket 6, a frame 7, a mandrel 8, paired rollers 9, a first slide seat 10, a first air cylinder 11, a second slide seat 12, a second air cylinder 13, a third slide seat 14, a third air cylinder 15, a second motor 16, a speed reducer 17, a curing bin 18 and a far infrared curing lamp 19, wherein as shown in fig. 2, the traveling wheels 3 are movably mounted at the bottom of the traveling frame 2, the traveling frame 2 is movably mounted on the guide rail 1 through the traveling wheels 3, the first motor 4 is fixedly mounted on the traveling frame 2, the first motor 4 is in transmission connection with the traveling wheels 3, and the traveling wheels 3 are in transmission connection with the traveling frame 2 as follows: the walking wheel 3 is provided with a wheel shaft 20, the walking wheel 3 is movably arranged on the walking frame 2 through the wheel shaft 20, and the first motor 4 is in transmission connection with the wheel shaft 20 of the walking wheel 3 through a first coupling 21. The paired oil cylinders 5 are fixedly arranged on the walking frame 2, and the bracket 6 is fixedly arranged on a piston rod 22 of the oil cylinder 5. As shown in fig. 3 and 7, a first slide rail 23 is disposed at the front portion of the frame 7, a first slide groove 24 is disposed on the first slide seat 10, the first slide seat 10 is movably mounted on the first slide rail 23 through the first slide groove 24, the first cylinder 11 is fixedly mounted on the frame 7 through a first support plate 25, and a piston rod 26 of the first cylinder 11 is fixedly connected to the first slide seat 10. As shown in fig. 4 and 8, a second slide rail 27 is disposed at the rear portion of the frame 7, a second slide groove 28 is disposed on the second slide 12, the second slide 12 is movably mounted on the second slide rail 27 through the second slide groove 28, the second cylinder 13 is fixedly mounted on the frame 7 through a second support plate 29, and a piston rod 30 of the second cylinder 13 is fixedly connected to the second slide 12. A third slide rail 31 is arranged on the second slide 12, a third slide groove 32 is arranged on the third slide 14, the third slide 14 is movably mounted on the third slide rail 31 through the third slide groove 32, the third cylinder 15 is fixedly mounted on the second slide 12 through a third support plate 33, and a piston rod 34 of the third cylinder 15 is fixedly connected with the third slide 14. The rollers 9 are movably mounted on the first slide carriage 10 and the second slide carriage 12 respectively, and movably mounted as follows: as shown in fig. 6, bearing seats 35 are respectively provided on the first carriage 10 and the second carriage 12, a pivot shaft 36 is provided on the roller 9, and the pivot shaft 36 of the roller 9 is movably mounted on the bearing seats 35 through bearings 37. The two end parts of the mandrel 8 are respectively provided with a middle shaft 38, the mandrel 8 is movably arranged on the paired rollers 9 through the middle shaft 38, the speed reducer 17 is fixedly arranged on the third sliding seat 14, the second motor 16 is fixedly arranged on the speed reducer 17 and is in transmission connection with the speed reducer 17, and the output shaft of the speed reducer 17 is detachably and fixedly connected with the middle shaft 38 at the rear end part of the mandrel 8 and is connected in the following way: the output shaft of the speed reducer 17 and the central shaft 38 at the rear end of the mandrel 8 are respectively provided with a flange 39, and the output shaft of the speed reducer 17 is fixedly connected with the central shaft 38 at the rear end of the mandrel 8 through the flange 39. An avoiding groove 40 corresponding to the mandrel 8 is arranged on the frame 7, and an arc-shaped supporting plate 41 corresponding to the middle shaft 38 is arranged on the bracket 6. An inlet 42 is formed in the front of the curing bin 18, the far infrared curing lamps 19 are fixedly mounted on two inner side walls of the curing bin 18, the guide rail 1 penetrates through the inlet 42 and extends into the curing bin 18, and limit stoppers 43 corresponding to the travelling wheels 3 are respectively arranged at two end parts of the guide rail 1 as shown in fig. 5.

The utility model discloses a FRP pipe way far infrared solidification equipment is at the during operation, through 16 drive dabber rotations of second motor, through the no alkali glass cloth of dabber 8 winding, the FRP pipe way is makeed, after FRP pipe way coiling shaping, dismantle the ring flange 39 of reduction gear 17 output shaft and the ring flange 39 of dabber 8 axis 38 separately, then the piston rod 22 of control hydro-cylinder 5 moves upwards, hold up the axis 38 of dabber 8 through arc layer board 41, make axis 38 leave from gyro wheel 9, then control piston rod 26 of first cylinder 11 and the piston rod 30 of second cylinder 13 shrink respectively, make gyro wheel 9 on first slide 10 and the second slide 12 remove from axis 38 below respectively, then the piston rod 22 of control hydro-cylinder 5 shrinks, pass dabber 8 and the FRP pipe way on the dabber 8 and dodge groove 40 and descend, then drive walking wheel 3 through first motor 4 and rotate, the walking frame 2 moves into a curing bin 18 along the guide rail 1, and the glass fiber reinforced plastic pipeline on the mandrel 8 is cured by a far infrared curing lamp 19.

Claims (6)

1. The far infrared curing device for the glass fiber reinforced plastic pipeline is characterized in that: it includes guide rail, walking frame, walking wheel, first motor, mated hydro-cylinder, bracket, frame, dabber, mated gyro wheel, first slide, first cylinder, second slide, second cylinder, third slide, third cylinder, second motor, reduction gear, solidification storehouse and far infrared solidification lamp, walking wheel movable mounting is in the bottom of walking frame, and the walking frame is put on the guide rail through walking wheel movable mounting, first motor fixed mounting is on the walking frame, and first motor is connected with the walking wheel transmission, mated hydro-cylinder fixed mounting is on the walking frame, bracket fixed mounting is on the piston rod of hydro-cylinder the front portion of frame is provided with first slide rail first spout has been seted up on the first slide, and first slide is put on first slide rail through first spout movable mounting, first cylinder fixed mounting is in the frame, and the piston rod and the first slide fixed connection of first cylinder, a second slide rail is arranged at the rear part of the frame, a second slide groove is arranged on the second slide seat, the second slide seat is movably arranged on the second slide rail through the second slide groove, a second air cylinder is fixedly arranged on the frame, a piston rod of the second air cylinder is fixedly connected with the second slide seat, a third slide rail is arranged on the second slide seat, a third slide groove is arranged on the third slide seat, a third slide seat is movably arranged on the third slide rail through the third slide groove, the third air cylinder is fixedly arranged on the second slide seat, a piston rod of the third air cylinder is fixedly connected with the third slide seat, the paired rollers are respectively and movably arranged on the first slide seat and the second slide seat, middle shafts are respectively arranged at the two end parts of the mandrel, the mandrel is movably arranged on the paired rollers through the middle shafts, the speed reducer is fixedly arranged on the third slide seat, and a second motor is fixedly arranged on the speed reducer, the far infrared curing lamp is fixedly arranged on two inner side walls of the curing bin, and the guide rail penetrates through the inlet and extends into the curing bin.

2. The FRP pipe far infrared curing apparatus as set forth in claim 1, wherein: and the output shaft of the speed reducer is fixedly connected with the middle shaft at the rear end part of the mandrel through the flange plates.

3. The FRP pipe far infrared curing apparatus as set forth in claim 1 or 2, wherein: and two end parts of the guide rail are respectively provided with limit stops corresponding to the travelling wheels.

4. The FRP pipe far infrared curing apparatus as set forth in claim 1 or 2, wherein: the walking wheels are provided with wheel shafts, the walking wheels are movably mounted on the walking frame through the wheel shafts, and the first motor is in transmission connection with the wheel shafts of the walking wheels through the first shaft couplings.

5. The FRP pipe far infrared curing apparatus as set forth in claim 1 or 2, wherein: bearing seats are respectively arranged on the first sliding seat and the second sliding seat, a pivot is arranged on the roller, and the pivot of the roller is movably arranged on the bearing seats through a bearing.

6. The FRP pipe far infrared curing apparatus as set forth in claim 1 or 2, wherein: the first cylinder is fixedly arranged on the rack through a first support plate, the second cylinder is fixedly arranged on the rack through a second support plate, and the third cylinder is fixedly arranged on the second sliding seat through a third support plate.

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