CN213161615U - Harmless film thickness of stator blows lacquer device - Google Patents

Harmless film thickness of stator blows lacquer device Download PDF

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Publication number
CN213161615U
CN213161615U CN202021348205.6U CN202021348205U CN213161615U CN 213161615 U CN213161615 U CN 213161615U CN 202021348205 U CN202021348205 U CN 202021348205U CN 213161615 U CN213161615 U CN 213161615U
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China
Prior art keywords
paint
fixedly connected
stator
lead screw
blow
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CN202021348205.6U
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Chinese (zh)
Inventor
张文武
孙宁
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Yingweite Intelligent Equipment (Qingdao) Co.,Ltd.
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Qingdao Yingweite Intelligent Equipment Co ltd
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Abstract

The utility model provides a stator nondestructive paint film thickness paint blowing device, belonging to the technical field of motor production, and comprising a frame, a paint blowing barrel and a frame; blow the paint bucket, blow the paint bucket and include that bucket body, first lacquer mechanism, second blow lacquer mechanism, clean mechanism, protection casing and mounting panel, the surperficial one side integrated into one piece of bucket body has the engaging lug, the clearance reservation mouth has been seted up to bottom one side of bucket body, being located of bucket body the gas circuit reservation mouth has been seted up to the below of engaging lug, the top of bucket body is passed through retainer plate fixedly connected with first lacquer mechanism of blowing, the inside of bucket body is provided with the second blows lacquer mechanism, the utility model discloses blow lacquer thickness even, can effectually clear away the lacquer of bottom drip to prevent that the finish from dripping spattering or hanging, avoid influencing the outward appearance, and blow off the lacquer accessible clearance reservation mouth that drips after and retrieve and recycle, reduced manufacturing cost.

Description

Harmless film thickness of stator blows lacquer device
Technical Field
The utility model belongs to the technical field of motor production, particularly, relate to a harmless film thickness of stator blows lacquer device.
Background
In the production of the motor, the stator winding is the weakest part in the motor structure, and in order to improve the moisture resistance, corrosion resistance and insulation strength of the winding, improve the mechanical strength, thermal conductivity and heat dissipation effect, delay aging and the like, the wound motor stator winding needs to be subjected to paint dipping treatment.
In the prior art, when a stator of a paint blowing device is used for paint spraying, insulating paint is easy to drip due to an unobvious adsorption effect of the insulating paint, so that the paint surface on the surface of a stator coil is uneven, and the rotor is easy to rotate due to the fact that a thicker insulating paint is adhered to a silicon steel sheet of the stator; moreover, the dripping insulating varnish usually accumulates at the bottom of the stator, and the expected effect is not achieved, so that the appearance of the stator is influenced, and meanwhile, the insulating varnish is wasted.
SUMMERY OF THE UTILITY MODEL
In order to compensate above not enough, the utility model provides a harmless paint film thickness of stator blows lacquer device, when aiming at solving current lacquer device stator that blows and spraying paint the operation, because insulating varnish absorbent effect is not obvious, lead to the insulating varnish drip easily, cause that stator coil surface lacquer painting is inhomogeneous and be stained with thick insulating varnish on the stator silicon steel piece, influence the insulating varnish of rotor rotation and drip easily and accumulate in the bottom of stator usually, do not reach anticipated effect, the pleasing to the eye of stator has been influenced, the problem of the waste of insulating varnish also causes simultaneously.
The utility model discloses a realize like this:
a stator nondestructive paint film thickness paint blowing device comprises a frame; the paint blowing barrel comprises a barrel body, a first paint blowing mechanism, a second paint blowing mechanism, a cleaning mechanism, a protective cover and a mounting plate, wherein a connecting lug is integrally formed on one side of the surface of the barrel body, a cleaning reserved opening is formed in one side of the bottom of the barrel body, an air path reserved opening is formed below the connecting lug of the barrel body, the top of the barrel body is fixedly connected with the first paint blowing mechanism through a fixing ring, the second paint blowing mechanism is arranged in the barrel body, a supporting rod is fixedly connected to the bottom of the second paint blowing mechanism, a supporting frame is fixedly connected to one end of the supporting rod, the supporting frame is fixedly connected to one side of the bottom of the barrel body, the cleaning mechanism is installed on the connecting lug, the protective cover is connected to the connecting lug, and the mounting plate is fixedly connected to one side of the bottom of the barrel body, the cleaning reserved port penetrates through the top of the mounting plate;
the cleaning mechanism is composed of a swing cylinder and a scraper plate, the swing cylinder is installed on the connecting lug and located inside the protective cover, and the output end of the swing cylinder is fixedly connected with the scraper plate.
In an embodiment of the present invention, the bottom of the mounting plate is provided with a guide component for supporting the paint blowing barrel, and the number of the guide components is two.
The utility model discloses an in one embodiment, the direction subassembly includes backup pad, guide bar and sleeve, the backup pad install in the inside of frame, be provided with two in the backup pad the guide bar, two the one end of guide bar all runs through the backup pad extends to the below of backup pad, two the body of rod surface of guide bar all overlaps and is equipped with the sleeve, sleeve fixed connection in the top of backup pad, two the other end fixed connection of guide bar in the bottom of mounting panel.
In an embodiment of the present invention, the bottom of the mounting plate is provided with an elevating mechanism for adjusting the paint blowing barrel, and the elevating mechanism is located two between the guiding components.
In one embodiment of the present invention, the lifting mechanism comprises a first fixing plate, a second fixing plate, a first lead screw lifter, a second lead screw lifter, a connecting rod, a quincuncial coupling and a driving motor, the first screw rod lifter and the second screw rod lifter are respectively and fixedly arranged at the top parts of the first fixing plate and the second fixing plate, one end of the first lead screw lifter is fixedly connected with the connecting rod through the plum coupling, one end of the connecting rod is fixedly connected with one end of the second lead screw lifter through a plum coupling, the driving motor is arranged on one side of the first fixing plate, the output end of the driving motor is fixedly connected to the other end of the first lead screw lifter through the plum coupling, one end of the screw rod of the first screw rod lifter and one end of the screw rod of the second screw rod lifter are fixedly connected to the bottom of the mounting plate.
In an embodiment of the present invention, two sets of mounting frames are disposed inside the frame, and the first fixing plate and the second fixing plate are fixedly connected to the mounting frames.
In an embodiment of the present invention, the first paint blowing mechanism and the second paint blowing mechanism are annular air knives.
The utility model discloses an in the embodiment, a plurality of base anchor boards are installed to the bottom of frame, and are a plurality of the bottom threaded connection of base anchor board has the regulation base.
Compared with the prior art, the beneficial effects of the utility model are that: through blowing the lacquer case and setting up first lacquer mechanism, second of blowing and blowing lacquer mechanism and clean the mechanism, after the box was put into to the stator, first lacquer mechanism and the second of blowing blows lacquer mechanism respectively with lacquer to the stator, and the gas that blows out is even for the lacquer painting on the stator coil is even and film thickness can not reduce, can make film thickness on the stator silicon steel sheet reach the requirement simultaneously, and the lacquer under the stator trickle can be reserved mouthful by the clearance and is retrieved. After the stator finishes paint blowing, paint trickled at the bottom of the stator can be scraped by a swinging type cleaning mechanism; the utility model discloses blow lacquer even, can effectually clear away the lacquer of bottom drip of lacquer thickness to prevent that the lacquer painting from dripping to spatter or sagging, avoid influencing the outward appearance, and blow off the lacquer accessible clearance that the back drips and reserve the mouth and retrieve and recycle, reduced manufacturing cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural view of a stator nondestructive paint film thickness paint blowing device provided by an embodiment of the present invention;
FIG. 2 is an exploded view of a frame of a stator nondestructive paint film thickness paint blowing device provided by the embodiment of the present invention;
FIG. 3 is a schematic structural view of a lifting mechanism of a stator nondestructive paint film thickness paint blowing device provided by the embodiment of the present invention;
FIG. 4 is an exploded view of a paint blowing drum of a device for blowing paint with a thickness of paint film on a stator without damage according to an embodiment of the present invention;
FIG. 5 is a side view of a paint blowing barrel of a stator nondestructive paint film thickness paint blowing apparatus provided by the embodiment of the present invention;
fig. 6 is a cross-sectional view taken at a-a in fig. 5.
Description of reference numerals: 100-frame, 110-guide component, 111-support plate, 112-guide rod, 113-sleeve, 120-lifting mechanism, 121-first fixing plate, 122-second fixing plate, 123-first screw rod lifter, 124-second screw rod lifter, 125-connecting rod, 126-plum blossom coupling, 127-driving motor, 130-mounting rack, 200-paint blowing barrel, 210-barrel body, 211-connecting lug, 212-cleaning reserved port, 213-gas path reserved port, 220-first paint blowing mechanism, 221-fixing ring, 230-second paint blowing mechanism, 231-support rod, 232-support frame, 240-cleaning mechanism, 241-swing cylinder, 242-scraper, 250-protective cover, 260-mounting plate, 300-adjusting base, 310-footing plate.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Examples
Referring to the attached drawings 1-6, the utility model provides a technical scheme: a stator paint film thickness-lossless paint blowing device comprises a frame 100 and a paint blowing barrel 200.
Referring to fig. 1, 4-6, a frame 100; a paint blowing barrel 200, the paint blowing barrel 200 comprises a barrel body 210, a first paint blowing mechanism 220 and a second paint blowing mechanism 230, cleaning mechanism 240, protective cover 250 and mounting plate 260, a connecting lug 211 is integrally formed on one side of the surface of barrel body 210, a cleaning reserved opening 212 is formed in one side of the bottom of barrel body 210, an air path reserved opening 213 is formed below connecting lug 211 of barrel body 210, a first paint blowing mechanism 220 is fixedly connected to the top of barrel body 210 through a fixing ring 221, a second paint blowing mechanism 230 is arranged inside barrel body 210, a supporting rod 231 is fixedly connected to the bottom of second paint blowing mechanism 230, one end of supporting rod 231 is fixedly connected with a supporting frame 232, cleaning mechanism 240 is mounted on connecting lug 211 fixedly connected to one side of the bottom of barrel body 210, protective cover 250 is linked on connecting lug 211, mounting plate 260 is fixedly connected to one side of the bottom of barrel body 210, and cleaning opening 212 penetrates through the top of mounting plate 260; the cleaning mechanism 240 is composed of a swing cylinder 241 and a scraper 242, the swing cylinder 241 is mounted on the connecting lug 211 and is located inside the protective cover 250, and the output end of the swing cylinder 241 is fixedly connected with the scraper 242.
In this embodiment, during operation, after the stator is placed in the barrel body 210, the first paint blowing mechanism 220 and the second paint blowing mechanism 230 blow air towards the stator, the blown air can uniformly adsorb the paint surface on the coil, and the paint film can keep a corresponding thickness; after the stator finishes paint blowing, more trickling paint is arranged at the bottom of the stator, and at the moment, the swinging cylinder 241 is electrified to drive the scraper 242 to do fan-shaped motion, so that the paint accumulated at the bottom of the stator can be effectively removed; paint from the stator trickle flow can be recovered by the clean-up reserve 212.
Referring to fig. 1-2, the bottom of the mounting plate 260 is provided with two guide assemblies 110 for supporting the paint-blowing barrel 200, the number of the guide assemblies 110 is two, each guide assembly 110 comprises a support plate 111, guide rods 112 and sleeves 113, the support plate 111 is installed in the rack 100, two guide rods 112 are arranged on the support plate 111, one ends of the two guide rods 112 penetrate through the support plate 111 and extend to the lower side of the support plate 111, the sleeves 113 are sleeved on the rod body surfaces of the two guide rods 112, the sleeves 113 are fixedly connected to the top of the support plate 111, and the other ends of the two guide rods 112 are fixedly connected to the bottom of the mounting plate 260.
In this embodiment, when the height of the paint barrel 200 is adjusted, the guide rod 112 is kept moving up and down inside the sleeve 113, and the paint barrel 200 is effectively prevented from being inclined under the action of gravity.
Referring to fig. 1-3, a lifting mechanism 120 for adjusting the paint blowing barrel 200 is installed at the bottom of the mounting plate 260, and the lifting mechanism 120 is located between the two guide assemblies 110, the lifting mechanism 120 includes a first fixing plate 121, a second fixing plate 122, a first lead screw lifter 123, a second lead screw lifter 124, a connecting rod 125, a quincuncial coupling 126 and a driving motor 127, the top of the first fixing plate 121 and the top of the second fixing plate 122 are respectively and fixedly installed with the first lead screw lifter 123 and the second lead screw lifter 124, one end of the first lead screw lifter 123 is fixedly connected with the connecting rod 125 through the quincuncial coupling 126, one end of the connecting rod 125 is fixedly connected with one end of the second lead screw lifter 124 through the quincuncial coupling 126, the driving motor 127 is installed at one side of the first fixing plate 121, and the output end of the driving motor 127 is fixedly connected with the other end of the first lead screw, one end of the lead screw of the first lead screw lifter 123 and the second lead screw lifter 124 is fixedly connected to the bottom of the mounting plate 260, two sets of mounting frames 130 are arranged inside the rack 100, and the first fixing plate 121 and the second fixing plate 122 are both fixedly connected to the mounting frames 130.
In this embodiment, when the height of the paint blowing barrel 200 needs to be adjusted, the driving motor 127 is powered on to drive the first lead screw lifter 123 to move, and the connecting rod 125 transmits power to the second lead screw lifter 124, so that the heights of the lead screws of the first lead screw lifter 123 and the second lead screw lifter 124 can be adjusted, and the purpose of adjusting the height of the paint blowing barrel 200 is achieved.
As an embodiment of the present invention, further, the first paint blowing mechanism 220 and the second paint blowing mechanism 230 are annular air knives; through the characteristics of low noise and balanced air flow of the annular air knife, the air blown out by the annular air knife enables the paint surface of the stator coil to be more uniform.
As an embodiment of the present invention, further, a plurality of base plates 310 are installed at the bottom of the rack 100, and the bottom of the base plates 310 are connected to the adjusting base 300 by screw threads; the height of the housing 100 can be adjusted by adjusting the base 300 so that the housing 100 can be maintained on the same horizontal plane.
Specifically, the working principle of the stator nondestructive paint film thickness paint blowing device is as follows: when the paint blowing barrel 200 works, after the stator is placed in the barrel body 210, the first paint blowing mechanism 220 and the second paint blowing mechanism 230 blow gas towards the interior of the barrel body 210, the blown gas can enable insulating paint to be adsorbed on a coil uniformly, a paint film can keep a corresponding thickness, and the thickness of the paint film on a silicon steel sheet of the stator can be reduced to meet the requirement; after the stator finishes paint blowing, more trickling paint is arranged at the bottom of the stator, and at the moment, the swinging cylinder 241 is electrified to drive the scraper 242 to do fan-shaped motion, so that the paint accumulated at the bottom of the stator can be effectively removed; the paint under the stator dripping flow can be recovered through a cleaning reserved hole 212; when the height of the paint blowing barrel 200 needs to be adjusted, the driving motor 127 is electrified to drive the first lead screw lifter 123 to move, the connecting rod 125 is used for transmitting power to the second lead screw lifter 124, so that the heights of the lead screws of the first lead screw lifter 123 and the second lead screw lifter 124 can be adjusted, meanwhile, the guide rod 112 is kept moving up and down inside the sleeve 113, the paint blowing barrel 200 is effectively prevented from being inclined under the action of gravity, and the height of the paint blowing barrel 200 is adjusted.
It should be noted that the specific model specifications of the driving motor 127 and the oscillating cylinder 241 need to be determined by model selection according to the actual specification of the device, and the specific model selection calculation method adopts the prior art, so detailed description is omitted.
The power supply of the driving motor 127 and the swing cylinder 241 and the principle thereof will be apparent to those skilled in the art and will not be described in detail herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A stator nondestructive paint film thickness paint blowing device is characterized by comprising a frame (100);
blow paint bucket (200), blow paint bucket (200) including bucket body (210), first blow paint mechanism (220), second blow paint mechanism (230), clean mechanism (240), protection casing (250) and mounting panel (260), surface one side integrated into one piece of bucket body (210) has engaging lug (211), the bottom one side of bucket body (210) has been seted up and has been cleared up and reserve mouth (212), being located of bucket body (210) the gas circuit has been seted up below engaging lug (211) and has been reserved mouth (213), the top of bucket body (210) is through retainer plate (221) fixedly connected with first blow paint mechanism (220), the inside of bucket body (210) is provided with second blow paint mechanism (230), the bottom fixedly connected with bracing piece (231) of second blow paint mechanism (230), the one end fixedly connected with support frame (232) of bracing piece (231), the supporting frame (232) is fixedly connected to one side of the bottom of the barrel body (210), the cleaning mechanism (240) is mounted on the connecting lug (211), the protective cover (250) is linked on the connecting lug (211), the mounting plate (260) is fixedly connected to one side of the bottom of the barrel body (210), and the cleaning reserved opening (212) penetrates through the top of the mounting plate (260);
the cleaning mechanism (240) is composed of a swing cylinder (241) and a scraper blade (242), the swing cylinder (241) is installed on the connecting lug (211) and located inside the protective cover (250), and the output end of the swing cylinder (241) is fixedly connected with the scraper blade (242).
2. A stator damage-free paint film thickness blowing device according to claim 1, characterized in that the bottom of the mounting plate (260) is provided with two guide assemblies (110) for supporting the blowing barrel (200), and the number of the guide assemblies (110) is two.
3. The stator nondestructive paint film thickness paint blowing device of claim 2, wherein the guide assembly (110) comprises a support plate (111), two guide rods (112) and a sleeve (113), the support plate (111) is installed inside the rack (100), the two guide rods (112) are arranged on the support plate (111), one ends of the two guide rods (112) penetrate through the support plate (111) and extend to the lower portion of the support plate (111), the sleeve (113) is sleeved on the rod body surfaces of the two guide rods (112), the sleeve (113) is fixedly connected to the top of the support plate (111), and the other ends of the two guide rods (112) are fixedly connected to the bottom of the mounting plate (260).
4. The stator damage-free paint film thickness blowing device as claimed in claim 2, wherein a lifting mechanism (120) for adjusting the paint blowing barrel (200) is installed at the bottom of the mounting plate (260), and the lifting mechanism (120) is located between the two guide assemblies (110).
5. The stator nondestructive paint film thickness paint blowing device of claim 4, wherein the lifting mechanism (120) comprises a first fixing plate (121), a second fixing plate (122), a first lead screw lifter (123), a second lead screw lifter (124), a connecting rod (125), a quincuncial coupler (126) and a driving motor (127), the tops of the first fixing plate (121) and the second fixing plate (122) are respectively and fixedly provided with the first lead screw lifter (123) and the second lead screw lifter (124), one end of the first lead screw lifter (123) is fixedly connected with the connecting rod (125) through the quincuncial coupler (126), one end of the connecting rod (125) is fixedly connected with one end of the second lead screw lifter (124) through the quincuncial coupler (126), one side of the first fixing plate (121) is provided with the driving motor (127), the output end of the driving motor (127) is fixedly connected to the other end of the first lead screw lifter (123) through the plum blossom coupling (126), and the first lead screw lifter (123) and one end of a lead screw of the second lead screw lifter (124) are fixedly connected to the bottom of the mounting plate (260).
6. A stator non-destructive paint film thickness paint spraying device according to claim 5, characterized in that two sets of mounting frames (130) are arranged inside the machine frame (100), and the first fixing plate (121) and the second fixing plate (122) are fixedly connected to the mounting frames (130).
7. The stator damage-free paint film thickness paint-blowing device according to claim 1, characterized in that the first paint-blowing mechanism (220) and the second paint-blowing mechanism (230) are annular air knives.
8. The stator nondestructive paint film thickness blowing device of claim 1, wherein a plurality of base plates (310) are mounted at the bottom of the machine frame (100), and the bottom of the plurality of base plates (310) is in threaded connection with an adjusting base (300).
CN202021348205.6U 2020-07-10 2020-07-10 Harmless film thickness of stator blows lacquer device Active CN213161615U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021348205.6U CN213161615U (en) 2020-07-10 2020-07-10 Harmless film thickness of stator blows lacquer device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021348205.6U CN213161615U (en) 2020-07-10 2020-07-10 Harmless film thickness of stator blows lacquer device

Publications (1)

Publication Number Publication Date
CN213161615U true CN213161615U (en) 2021-05-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114446630A (en) * 2021-12-28 2022-05-06 江苏硕阳电子科技有限公司 Reactor enameled wire winding and insulating paint damage repairing device and process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114446630A (en) * 2021-12-28 2022-05-06 江苏硕阳电子科技有限公司 Reactor enameled wire winding and insulating paint damage repairing device and process

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Address after: Building B-101, Building 26, Zhongnan High tech Jimo Technology Innovation Industrial Park, No. 76 Dazhong 1st Road, Automobile Industry New City, Jimo District, Qingdao City, Shandong Province, 266000

Patentee after: Yingweite Intelligent Equipment (Qingdao) Co.,Ltd.

Address before: Room 2019, Ivy Science Park, 33 siliu North Road, Licang District, Qingdao City, Shandong Province 266000

Patentee before: Qingdao yingweite Intelligent Equipment Co.,Ltd.

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