CN213143049U - Intelligent control's pile driver - Google Patents
Intelligent control's pile driver Download PDFInfo
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- CN213143049U CN213143049U CN202021953971.5U CN202021953971U CN213143049U CN 213143049 U CN213143049 U CN 213143049U CN 202021953971 U CN202021953971 U CN 202021953971U CN 213143049 U CN213143049 U CN 213143049U
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Abstract
The utility model discloses an intelligent control's pile driver, this pile driver is with stake machine main part along with pylon mechanism installation, and carry out the operation of going up and down to stake machine main part through the hoist engine, two PMSM are connected simultaneously through the dual drive decelerator who is equipped with speed reduction drive gear in stake machine main part, and the pile driver drilling tool is connected to the output device of being connected through the output with dual drive decelerator and the pile is exported, this pile driver synthesizes PMSM's characteristic, can enlarge the output torque after two PMSM are synthesized in step through dual drive decelerator's speed reduction ratio, can realize the big moment of torsion output under the little rotational speed condition, can effectively avoid the card machine problem of pile driver, thereby show improvement pile driving efficiency and pile driving quality, this utility model is used for engineering construction equipment field.
Description
Technical Field
The utility model relates to an engineering and construction equipment technical field, in particular to intelligent control's pile driver.
Background
With the development of society, high-rise buildings are more and more appeared, and the higher the floor is, the more and deeper foundation piles are needed.
The traditional screw pile driver is pile driving equipment which takes a high-power three-phase asynchronous motor as rotating power to drive a drill rod to quickly drill a hole underground in a dry mode. The three-phase asynchronous motor who uses like this, bulky, the quality is heavy, transmission efficiency is low, and low-speed output torque is little and the overspeed performance is poor, and traditional spiral pile driver can't satisfy the pile demand in hard soil layer because constant power output current can not change according to the change of pile resistance to and the pile demand of high rotational speed, the phenomenon that the pile process appears changelessly, is locked by the soil layer easily.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve one of the technical problem that exists among the prior art at least, provide an intelligent control's pile driver, can provide big moment of torsion when the low rotational speed, improve the pile efficiency of pile driver.
According to the utility model discloses an embodiment of first aspect provides an intelligent control's pile driver, include: the pile driver comprises a pile driver main body and a tower mechanism, wherein the pile driver main body is vertically arranged on one side of the tower mechanism; the tower platform is arranged at the bottom of the tower mechanism, and an inclined strut mechanism with one end connected above the tower mechanism is arranged on the tower platform; the winch is arranged on the tower platform and penetrates through the top of the tower mechanism through a steel wire rope to be connected to the top of the pile machine main body; the pile machine main body comprises a system main machine, two permanent magnet synchronous motors and permanent magnet synchronous drive controllers which are respectively and electrically connected with the two permanent magnet synchronous motors; the double-drive speed reducer is provided with two input mechanical interfaces and one output mechanical interface, a speed reduction transmission gear is connected between the two input mechanical interfaces and the output mechanical interface, and each input mechanical interface is mechanically connected with two permanent magnet synchronous motors respectively; and the output device is mechanically connected with an output mechanical interface of the dual-drive speed reducer, and the output end of the output device is connected with a drilling tool of the pile machine.
Has the advantages that: the intelligent control pile driver installs the pile driver main body along with the tower mechanism, and carries out lifting operation on the pile driver main body through the winch, the two permanent magnet synchronous motors are simultaneously connected on the pile driver main body through the dual-drive speed reducer provided with the speed reduction transmission gear, and the pile driver drilling tool is connected through the output device connected with the output end of the dual-drive speed reducer to carry out output pile driving.
According to the utility model discloses the embodiment of the first aspect intelligent control's pile driver, the bottom of pylon platform is equipped with the pylon running gear, the pylon running gear for install in the walking track of pylon platform bottom, the bottom of pylon platform is located pylon running gear still is equipped with a plurality of hydraulic leg all around.
According to the utility model discloses the embodiment of first aspect intelligent control's pile driver, still be equipped with on the pylon platform transversely stretch out with the drilling tool uide bushing of stake machine drilling tool bottom, be equipped with the operation station on the pylon platform.
According to the utility model discloses the embodiment of the first aspect intelligent control's pile driver, each all be equipped with feedback device on the PMSM, feedback device through the electricity connection feedback information extremely PMSM drive controller, be equipped with two at least kinds among temperature sensor, speed sensor, current sensor, the voltage sensor in the feedback device.
According to the utility model discloses the embodiment of the first aspect intelligent control's pile driver, the system host computer sends rotational speed control command, current control command and torque control command, control permanent magnetism synchronous drive controller, permanent magnetism synchronous drive controller receives rotational speed control command, current control command and torque control command, control permanent magnetism synchronous machine rotary drive dual drive decelerator, dual drive decelerator drive output device is rotatory.
According to the utility model discloses the embodiment of the first aspect intelligent control's pile driver, so the system host computer control thereby permanent magnetism synchronous drive controller drives permanent magnetism synchronous machine is rotatory, the permanent magnetism synchronous machine is embedded with feedback device, feedback device detects rotational speed signal, current signal, voltage signal, temperature signal, torque signal and transmission efficiency signal feedback and feeds back permanent magnetism synchronous drive controller is right permanent magnetism synchronous machine carries out PID control to obtain to each permanent magnetism synchronous machine's output control.
According to the utility model discloses the first aspect embodiment intelligent control's pile driver, two PMSM connects dual drive decelerator, the output is connected to dual drive decelerator's output, output's output torque amplification equals dual drive decelerator's velocity ratio amplification.
According to the utility model discloses the embodiment of the first aspect intelligent control's pile driver, be equipped with CPU module and data storage module in the system host computer, still be equipped with the serial ports module that is used for the ethernet to connect in the system host computer, still be equipped with man-machine touch-sensitive screen on the system host computer and open and stop the button.
According to the utility model discloses intelligent control's pile driver, each permanent magnetism synchronous drive controller imbeds in the system host computer, system host computer and each pass through ethernet connection between the permanent magnetism synchronous drive controller.
According to the utility model discloses the first aspect embodiment intelligent control's pile driver, the stake machine drilling tool is the screw thread drilling tool, dual drive decelerator with the stake machine drilling tool is with the synchronous operation of the same angular velocity, every rotatory a week of stake machine drilling tool, the displacement that the stake machine drilling tool bored or promoted equals the screw thread pitch of stake machine drilling tool.
Drawings
The present invention will be further described with reference to the accompanying drawings and examples;
FIG. 1 is a schematic structural view of a main body of a pile machine according to an embodiment of the present invention;
FIG. 2 is a schematic view of the overall structure of the embodiment of the present invention;
FIG. 3 is a schematic diagram of the overall control principle of the pile driver according to the embodiment of the present invention;
fig. 4 is a schematic view of a connection structure between the system host and the pmsm in the embodiment of the present invention.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1-4, according to a first aspect embodiment of the present invention, there is provided an intelligent control pile driver, including: the pile driver comprises a pile driver main body 100 and a tower mechanism 200, wherein the pile driver main body 100 is vertically arranged on one side of the tower mechanism 200; the tower platform 210 is arranged at the bottom of the tower mechanism 200, and the tower platform 210 is provided with an inclined strut mechanism 220 with one end connected above the tower mechanism 200; the winch 230 is installed on the tower platform 210, and the winch 230 passes through the top of the tower mechanism 200 through a steel wire rope to be connected to the top of the pile machine main body 100; the pile machine main body 100 comprises a system main machine 160, two permanent magnet synchronous motors 120 and a permanent magnet synchronous drive controller 110 which is respectively and electrically connected with the two permanent magnet synchronous motors 120; the dual-drive reduction gear 130 is provided with two input mechanical interfaces and one output mechanical interface, a reduction transmission gear is connected between the two input mechanical interfaces and the output mechanical interface, and each input mechanical interface is mechanically connected with two permanent magnet synchronous motors 120 respectively; and the output device 140 is mechanically connected with an output mechanical interface of the dual-drive reduction gear 130, and the output end of the output device 140 is connected with the pile machine drilling tool 150.
The intelligent control pile driver installs the pile driver main body 100 along with the tower mechanism 200, and carries out lifting operation on the pile driver main body 100 through the winch 230, the two permanent magnet synchronous motors 120 are simultaneously connected on the pile driver main body 100 through the dual-drive speed reducer 130 provided with the reduction transmission gear, and the pile driver drilling tool 150 is connected through the output device 140 connected with the output end of the dual-drive speed reducer 130 to carry out output pile driving, the pile driver integrates the characteristics of the permanent magnet synchronous motors 120, the output torque after the two permanent magnet synchronous motors 120 are synchronously integrated can be enlarged through the reduction ratio of the dual-drive speed reducer 130, large torque output under the condition of small rotating speed can be realized, the problem of blocking of the pile driver can be effectively avoided, and the pile driving efficiency and the pile driving quality are obviously improved.
In some embodiments, the bottom of the tower platform 210 is provided with a tower travelling mechanism 240, the tower travelling mechanism 240 is a travelling crawler mounted at the bottom of the tower platform 210, and the bottom of the tower platform 210 is provided with a plurality of hydraulic legs 250 around the tower travelling mechanism 240.
In some embodiments, the tower platform 210 further has a drill guide 260 extending transversely from the bottom of the pile drill 150, and the tower platform 210 has an operation station 270.
In some embodiments, each of the pmps 120 is provided with a feedback device, the feedback device electrically connects feedback information to the pmps 110, and the feedback device is provided with at least two of a temperature sensor, a rotational speed sensor, a current sensor, and a voltage sensor.
The permanent magnet synchronous drive controller 110 is used for controlling the permanent magnet synchronous motor 120, receiving start and stop signals of the system host 160, and performing data interaction with the system host 160. The permanent magnet synchronous motor 120 is used to provide forward/reverse rotational power to the dual drive reduction gear 130.
The feedback device is internally provided with a temperature sensor, a rotating speed sensor and a current transformer and is used for feeding back data such as temperature, rotating speed, current and the like to the permanent magnet synchronous drive controller 110.
The top of the dual drive reduction gear 130 is provided with two input mechanical interfaces, which are mechanical interfaces of the motor, and one output mechanical interface at the bottom, and the middle is a reduction transmission gear, which provides mechanical interfaces for the two permanent magnet synchronous motors 120 and the output device 140.
In some embodiments, the system host 160 sends a rotation speed control command, a current control command, and a torque control command to control the permanent magnet synchronous drive controller 110, and the permanent magnet synchronous drive controller 110 receives the rotation speed control command, the current control command, and the torque control command to control the permanent magnet synchronous motor 120 to rotate and drive the dual-drive reduction gear 130, and the dual-drive reduction gear 130 drives the output device 140 to rotate.
In some embodiments, the system host 160 controls the permanent magnet synchronous drive controller 110 to drive the permanent magnet synchronous motors 120 to rotate, and a feedback device is embedded in the permanent magnet synchronous motors 120 and detects a rotation speed signal, a current signal, a voltage signal, a temperature signal, a torque signal and a transmission efficiency signal, and feeds the rotation speed signal, the current signal, the voltage signal, the temperature signal, the torque signal and the transmission efficiency signal back to the permanent magnet synchronous drive controller 110 to perform PID control on the permanent magnet synchronous motors 120, so as to obtain output control on each permanent magnet synchronous motor 120.
In some embodiments, the two pmps 120 are connected to the dual-drive reduction gear 130, the output end of the dual-drive reduction gear 130 is connected to the output of the output device 140, and the output torque amplification of the output device 140 is equal to the speed ratio amplification of the dual-drive reduction gear 130.
In some embodiments, a CPU module and a data storage module are disposed in the system host 160, a serial port module for ethernet connection is further disposed in the system host 160, and a man-machine touch screen and a start-stop button are further disposed on the system host 160.
In some embodiments, each permanent magnet synchronous drive controller 110 is embedded in the system host 160, and the system host 160 and each permanent magnet synchronous drive controller 110 are connected via an ethernet.
In some embodiments, the pile driver drilling tool 150 is a threaded drilling tool, the dual drive reduction gear 130 and the pile driver drilling tool 150 operate synchronously at the same angular velocity, and the drilling or lifting displacement of the pile driver drilling tool 150 is equal to the thread pitch of the pile driver drilling tool 150 for each rotation of the pile driver drilling tool 150.
After the drilling tool of the pile machine is extended into deep soil, the drilling tool of the pile machine can meet a hard geological layer, and at the moment, the permanent magnet synchronous motor 120 needs to be controlled to operate at a low rotating speed through the permanent magnet synchronous driving controller 110, so that the drilling tool 150 of the pile machine can be guaranteed to tunnel at the position of the hard geological layer at a low rotating speed and a high torque. At this time, the pile driver drilling tool 150 drills or lifts the depth equal to the pitch of the pile driver drilling tool 150 every time the pile driver drilling tool 150 rotates for one circle, so that the tunneling depth of the pile driver can be accurately controlled, and the tunneling accuracy of the pile driver is guaranteed.
The permanent magnet synchronous drive controller 110 has a control function of the permanent magnet synchronous motor 120 and a current, voltage, torque, temperature and transmission efficiency calculation and detection function, and is respectively used for controlling the rotation of the permanent magnet synchronous motor 120, and controlling the permanent magnet synchronous motor 120 by superposition compensation according to signals such as current, voltage and temperature fed back by the feedback device, so that the permanent magnet synchronous motor 120 meets target values of current, voltage, torque, temperature, transmission efficiency and the like set on the human-computer touch screen of the system host 160.
The permanent magnet synchronous drive controller 110 receives a start/stop signal of the system host 160 through the ethernet interface, and feeds back the working data.
The permanent magnet synchronous motor 120 comprises a motor stator and a motor rotor, wherein the motor rotor of the permanent magnet synchronous motor 120 is formed by winding a permanent magnet material, so that the overspeed can reach 3 times of the rated rotating speed of the permanent magnet synchronous motor 120, and the permanent magnet synchronous motor has excellent and accurate rotating speed and torque characteristics.
In this pile driver, the system host 160 sends control commands and accepts real-time data through the ethernet connection permanent magnet synchronous drive controller 110. The permanent magnet synchronous drive controller 110 receives the control command to control the two permanent magnet synchronous motors 120 respectively, and simultaneously, the sensors in the two feedback devices feed the real-time states of the permanent magnet synchronous motors 120 back to the permanent magnet synchronous drive controllers 110 respectively to perform compensation control, so that the permanent magnet synchronous motors 120 reach the target values of the rotating speed, the current and the torque given by the system host 160.
Excitation is added to the rotor of the permanent magnet synchronous motor 120, so that the rotating magnetic fields of the rotor and the stator rotate synchronously. Asynchronous motors are high-rated-speed motors, are extremely low in efficiency under the condition of low-rotating-speed and high-torque operation, and are easy to burn out for a long time. The rated speed of the permanent magnet synchronous motor 120 can be very low, and the motor can run with constant torque; in this pile driver system, the number of pole pairs of the permanent magnet synchronous motor 120 is designed to be large, so that the rated rotational speed of the permanent magnet synchronous motor 120 can be set to be low, and the operation efficiency thereof is not substantially affected, thereby realizing low rated rotational speed and large torque output through the permanent magnet synchronous motor 120.
In the pile driver, the dual-drive reduction device 130 performs mechanical gear reduction on the rotational speed of the motor input to the mechanical interface, so that the position of the output device 140 can obtain two-in-one output of the rotational torque of the permanent magnet synchronous motor 120, and the output torque is increased by several times through the reduction and conversion of the dual-drive reduction device 130. The clockwise/counterclockwise rotation of the permanent magnet synchronous motor 120 drives the output interface of the dual-drive reduction gear 130 to generate clockwise/counterclockwise rotation power, so that when the pile driver 150 of the pile driver encounters pile jamming in the deep layer, continuous pile driving operation can be performed through continuous low-rotation-speed and high-torque output, the situation that the pile driver is jammed or stopped cannot be caused, and the pile driving efficiency and the pile driving quality are remarkably improved.
The pile driver controls the permanent magnet synchronous driving controller 110 through the system host 160, the permanent magnet synchronous driving controller 110 controls the permanent magnet synchronous motor 120, and the feedback device is used for detecting and feeding back the permanent magnet synchronous driving controller 110 and the system host 160 for compensation control of the permanent magnet synchronous motor 120, so that the rotary output torque reaches the highest efficiency and is effectively used for making up for the shortages of the traditional screw pile driver.
In the pile forming process of the pile driver, when concrete is pumped, the displacement rate of the drilling tool is matched with the drilling diameter of the drilling tool, and the precise control of the matching amount between the pumping amount of the concrete and the pumping execution mechanism is automatically calculated through programming, so that the pile driving quality is effectively improved, and the uncertain pile forming quality caused by artificial error construction is also avoided.
The rotary power drive in the double-drive speed reducer in the technical scheme can also be applied to a direct current motor; the power drive for hoisting, drilling, etc. may also include a dc motor.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (10)
1. An intelligently controlled pile driver, comprising:
the pile driver comprises a pile driver main body and a tower mechanism, wherein the pile driver main body is vertically arranged on one side of the tower mechanism;
the tower platform is arranged at the bottom of the tower mechanism, and an inclined strut mechanism with one end connected above the tower mechanism is arranged on the tower platform;
the winch is arranged on the tower platform and penetrates through the top of the tower mechanism through a steel wire rope to be connected to the top of the pile machine main body;
the pile machine main body comprises a system main machine, two permanent magnet synchronous motors and permanent magnet synchronous drive controllers which are respectively and electrically connected with the two permanent magnet synchronous motors; the double-drive speed reducer is provided with two input mechanical interfaces and one output mechanical interface, a speed reduction transmission gear is connected between the two input mechanical interfaces and the output mechanical interface, and each input mechanical interface is mechanically connected with two permanent magnet synchronous motors respectively;
and the output device is mechanically connected with an output mechanical interface of the dual-drive speed reducer, and the output end of the output device is connected with a drilling tool of the pile machine.
2. The intelligently controlled pile-driver as recited in claim 1, wherein: the bottom of the tower platform is provided with a tower travelling mechanism, the tower travelling mechanism is a travelling crawler mounted at the bottom of the tower platform, and a plurality of hydraulic support legs are further arranged at the periphery of the tower travelling mechanism at the bottom of the tower platform.
3. The intelligently controlled pile-driver as recited in claim 2, wherein: and the tower platform is also provided with a drilling tool guide sleeve which transversely extends out of the bottom of the drilling tool of the pile machine, and the tower platform is provided with an operating station.
4. The intelligently controlled pile-driver as recited in claim 1, wherein: each permanent magnet synchronous motor is provided with a feedback device, the feedback devices are electrically connected with feedback information to the permanent magnet synchronous driving controller, and at least two of a temperature sensor, a rotating speed sensor, a current sensor and a voltage sensor are arranged in each feedback device.
5. The intelligently controlled pile-driver as recited in claim 4, wherein: the system host sends a rotating speed control command, a current control command and a torque control command to control the permanent magnet synchronous drive controller, the permanent magnet synchronous drive controller receives the rotating speed control command, the current control command and the torque control command to control the permanent magnet synchronous motor to drive the dual-drive speed reducer in a rotating mode, and the dual-drive speed reducer drives the output device to rotate.
6. The intelligently controlled pile-driver as recited in claim 5, wherein: therefore, the system host controls the permanent magnet synchronous drive controller to drive the permanent magnet synchronous motor to rotate, the feedback device is embedded in the permanent magnet synchronous motor, and the feedback device detects a rotating speed signal, a current signal, a voltage signal, a temperature signal, a torque signal and a transmission efficiency signal and feeds back the signals to the permanent magnet synchronous drive controller to perform PID control on the permanent magnet synchronous motor so as to obtain output control on each permanent magnet synchronous motor.
7. The intelligently controlled pile-driver as recited in claim 1, wherein: the two permanent magnet synchronous motors are connected with the dual-drive speed reducing device, the output end of the dual-drive speed reducing device is connected with the output end of the output device, and the output torque amplification factor of the output device is equal to the speed ratio amplification factor of the dual-drive speed reducing device.
8. The intelligently controlled pile-driver as recited in claim 1, wherein: the system host is internally provided with a CPU module and a data storage module, and is also internally provided with a serial port module for Ethernet connection, and the system host is also provided with a man-machine touch screen and a start-stop button.
9. The intelligently controlled pile-driver as recited in claim 1, wherein: each permanent magnet synchronous drive controller is embedded into the system host, and the system host is connected with each permanent magnet synchronous drive controller through Ethernet.
10. The intelligently controlled pile-driver as recited in claim 1, wherein: the pile machine drilling tool is a threaded drilling tool, the dual-drive speed reducer and the pile machine drilling tool synchronously run at the same angular speed, and the drilling or lifting displacement of the pile machine drilling tool is equal to the thread pitch of the pile machine drilling tool every time the pile machine drilling tool rotates for one circle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021953971.5U CN213143049U (en) | 2020-09-08 | 2020-09-08 | Intelligent control's pile driver |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021953971.5U CN213143049U (en) | 2020-09-08 | 2020-09-08 | Intelligent control's pile driver |
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| Publication Number | Publication Date |
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| CN213143049U true CN213143049U (en) | 2021-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021953971.5U Active CN213143049U (en) | 2020-09-08 | 2020-09-08 | Intelligent control's pile driver |
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| CN (1) | CN213143049U (en) |
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2020
- 2020-09-08 CN CN202021953971.5U patent/CN213143049U/en active Active
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