CN213135727U

CN213135727U - Condenser assembling machine

Info

Publication number: CN213135727U
Application number: CN202021930867.4U
Authority: CN
Inventors: 史松伟
Original assignee: Tianjin Weiyukai Machinery Equipment Co ltd
Current assignee: Tianjin Weiyukai Machinery Equipment Co ltd
Priority date: 2020-09-07
Filing date: 2020-09-07
Publication date: 2021-05-07
Anticipated expiration: 2030-09-07

Abstract

The utility model provides a condenser assembling machine, be provided with permutation mechanism, equipment mechanism, wing area transport mechanism, can automatic draw in and arrange wing area and flat tub of permutation subassembly in, whole continuous operation, and saved artifical drawing in and artifical interval place flat tub, permutation mechanism includes lifting cylinder and slide rail cylinder, make wing area and flat tub of permutation subassembly can be transported to the equipment mechanism, the equipment mechanism includes upset cylinder and broach spare, can directly align wing area and flat tub of permutation subassembly left and right sides both ends, the workman can directly lock joint torrent pipe, control the quantity of wing area and flat tub through the controller, make the wing area of permutation unanimous with flat tub of permutation subassembly quantity at every time; the adjusting slide rail is installed along the left and right direction on the assembly bottom plate of the assembly component, the left and right sides of the assembly bottom plate is provided with the left clamping component bottom end of the clamping component, the distance between the two clamping components can be adjusted, and the fin belt and flat pipe alignment components of different models are adapted.

Description

Condenser assembling machine

Technical Field

The utility model relates to an equipment technical field of radiating fin and flat pipe in the automobile heat exchanger equipment process especially relates to the condenser kludge.

Background

After the radiating fins are produced by the first procedure, the peak distance of the fins is larger, but normally, the fins for the radiator of the automobile water tank are denser, so that loose fins need to be firstly folded, then the folded radiating fin band and the pipe arraying component are assembled, the traditional assembling mode is that the fins falling from an external discharging device are firstly collected one by manpower and are transported to an arraying platform, then the fins are sequentially put into a die, then flat pipes are taken and are sequentially and separately placed between two adjacent fins, and finally the arranged fin band and the collecting pipes at two ends of the flat pipe arraying component are buckled to complete the assembly, firstly, the manual folding is utilized, the cost is high, the time is very long, the working efficiency is low, secondly, the procedure is discontinuous, the processing efficiency is influenced, in addition, the number of the manually collected fins is easy to generate errors, the fins and the flat tubes need to be taken for many times, and the production efficiency is very low.

Disclosure of Invention

According to the technical problem, the utility model provides a condenser assembling machine, its characterized in that includes permutation mechanism, equipment mechanism, wing area transport mechanism, support, controller, permutation mechanism is installed to the support rear end, the equipment mechanism is installed to the support front end, wing area drive mechanism is installed to the support rear end, wing area transport mechanism includes rotating electrical machines, conveyer belt, install the conveyer belt on the output shaft of rotating electrical machines, wing area transport mechanism sets up in permutation mechanism rear end along left and right direction, the controller is connected with permutation mechanism, equipment mechanism, wing area transport mechanism respectively;

the arraying mechanism comprises an arraying bottom plate, stop cylinders, push plates, slide rail cylinders, movable slide rails, a working table plate, a stirring piece and a lifting cylinder, wherein the stop cylinders are arranged on the arraying bottom plate along the front-back direction, the stop cylinders are 2 and are respectively positioned at the left end and the right end of the arraying bottom plate, the push plates are arranged at the front ends of the 2 stop cylinders, the slide rail cylinders are arranged at the middle part of the arraying bottom plate along the front-back direction, the push plates are arranged above the slide rail cylinders, the movable slide rails are arranged on the arraying bottom plate along the front-back direction, the movable slide rails are 2 and are respectively arranged at the left side and the right side of the slide rail cylinders, the stirring piece is clamped on the movable slide rails, the middle part of the stirring piece is connected with the slide rail cylinders, the working table plate is arranged on the arraying bottom plate, the working table, the number of the through grooves is N, N is more than or equal to 2, the stirring piece comprises stirring strips and a connecting plate, the number of the stirring strips is N, N is more than or equal to 2, the stirring strips are uniformly arranged on the connecting plate along the left and right directions, the positions of the stirring strips correspond to the positions of the through grooves up and down, and lifting cylinders are arranged between the movable slide rails and the whole row of bottom plates;

the pushing plate is arranged above the conveyor belt;

the assembling mechanism comprises an assembling bottom plate, a pushing cylinder, a fixed plate, an assembling plate, clamping components, adjusting slide rails and sliding components, wherein the fixed plate is installed on the assembling bottom plate through the pushing cylinder, the number of the pushing cylinder is 2, the pushing cylinder is respectively arranged on the left side and the right side of the assembling bottom plate, the number of the fixed plate is 2, the fixed plate is respectively arranged on the left side and the right side of the assembling bottom plate, the assembling plate is installed on the 2 fixed plates, the clamping components are arranged on the left side and the right side of the assembling bottom plate, the clamping components comprise turning cylinders and comb tooth parts, the end parts of the turning cylinders are connected with the comb tooth parts, the upper sides of the comb tooth parts are provided with grooves, the turning cylinders are installed on the fixed plate, the adjusting slide rails are installed on the assembling bottom plate along the left and right directions, the adjusting slide rails are respectively arranged on the front, the sliding assembly comprises a clamping piece and a movable base, the clamping piece is installed at the bottom of the movable base, the clamping piece is arranged in the adjusting slide rail, and the pushing cylinder is installed on the movable base.

The utility model has the advantages that: the utility model discloses be provided with permutation mechanism, the equipment mechanism, fin area transport mechanism, can automize draw in and arrange fin area and flat tub of permutation subassembly in, whole continuous operation, production efficiency is improved, permutation mechanism includes lifting cylinder and slide rail cylinder, make fin area and flat tub of permutation subassembly can be transported to the equipment mechanism on, the equipment mechanism includes upset cylinder and broach spare, can directly align fin area and flat tub of permutation subassembly left and right sides both ends, make the workman can directly to fin area and flat tub of permutation subassembly left and right sides lock joint torrential flow tube, wholly save manual drawing in and artifical interval place flat tub, manpower is saved, labor cost is reduced, and control the quantity of fin area and flat tub through the controller, make the fin area of permutation unanimous with flat tub of permutation subassembly quantity at every turn, and then production efficiency is improved;

the utility model discloses an adjust the slide rail along controlling the direction to install on the assembly bottom plate of equipment subassembly, the left and right sides is provided with the left chucking subassembly bottom of chucking subassembly and passes through the slip subassembly joint in adjusting the slide rail on the assembly bottom plate, can adjust the position of the left chucking subassembly of equipment mechanism in adjusting the slide rail according to the size of required wing area and flat tub of permutation subassembly, the wing area and the flat tub of permutation subassembly of the different models of adaptation.

Drawings

Fig. 1 is a right side schematic view of the present invention;

fig. 2 is a right side schematic view of the present invention without a fin belt conveying mechanism;

fig. 3 is a schematic top view of the present invention;

fig. 4 is a schematic diagram of the front end structure of the present invention.

As shown in the figure: 1. the automatic lifting device comprises a working table plate, 1-1 through groove, 1-2 conveyor belts, 1-2-1 rotating motors, 1-3 stopping cylinders, 1-3-1 pushing plates, 1-4 stirring parts, 1-5 sliding rail cylinders, 1-6 moving sliding rails, 1-6-1 lifting cylinders, 1-7 aligning bottom plates, 2 assembling bottom plates, 2-1 combing gear parts, 2-1-1 overturning cylinders, 2-2 adjusting sliding rails, 2-2-1 clamping parts, 2-3 fixing plates, 2-3-1 assembling plates, 2-3-2 moving bases, 2-4 pushing cylinders, 3 control machines, 4 supports and 5 fin belt and flat pipe aligning components.

Detailed Description

Example 1

The utility model provides a condenser assembling machine, its characterized in that includes permutation mechanism, equipment mechanism, wing belt transport mechanism, support 4, controller 3, permutation mechanism is installed to support 4 rear end, equipment mechanism is installed to support 4 front end, wing belt drive mechanism is installed to support 4 rear end, wing belt transport mechanism includes rotating motor 1-2-1, conveyer belt 1-2, install conveyer belt 1-2 on the output shaft of rotating motor 1-2-1, wing belt transport mechanism sets up at permutation mechanism rear end along left and right direction, controller 3 is connected with permutation mechanism, equipment mechanism, wing belt transport mechanism respectively;

the arraying mechanism comprises an arraying bottom plate 1-7, stop cylinders 1-3, push plates 1-3-1, slide rail cylinders 1-5, moving slide rails 1-6, a working table plate 1, a shifting piece 1-4 and a lifting cylinder 1-6-1, wherein the array bottom plate 1-7 is provided with the stop cylinders 1-3 along the front-back direction, the stop cylinders 1-3 are respectively positioned at the left end and the right end of the array bottom plate 1-7, the front ends of the 2 stop cylinders 1-3 are provided with the push plates 1-3-1, the upper middle part of the array bottom plate 1-7 is provided with the slide rail cylinders 1-5 along the front-back direction, the push plates 1-3-1 are arranged above the slide rail cylinders 1-5, the array bottom plate 1-7 is provided with the moving slide rails 1-6 along the front-back direction, 2 movable slide rails 1-6 are respectively arranged at the left side and the right side of a slide rail cylinder 1-5, a shifting piece 1-4 is clamped on the movable slide rail 1-6, the middle part of the shifting piece 1-4 is connected with the slide rail cylinder 1-5, a working table plate 1 is arranged on an array bottom plate 1-7, the working table plate 1 is arranged above the shifting piece 1-4, a through groove 1-1 is arranged on the working table plate 1 along the front-back direction, N through grooves 1-1 are provided, N is more than or equal to 2, the shifting piece 1-4 comprises a shifting strip, n poking strips are uniformly arranged on the connecting plate along the left-right direction, the positions of the poking strips vertically correspond to the positions of the through grooves 1-1, and lifting cylinders 1-6-1 are arranged between the movable slide rails 1-6 and the whole row of bottom plates 1-7;

the pushing plate 1-3-1 is arranged above the conveyor belt 1-2;

the assembling mechanism comprises an assembling bottom plate 2, a lifting cylinder 2-4, a fixing plate 2-3, assembling plates 2-3-1, clamping assemblies, adjusting slide rails 2-2 and a sliding assembly, wherein the assembling bottom plate 2 is provided with the fixing plate 2-3 through the lifting cylinder 2-4, 2 lifting cylinders 2-4 are respectively arranged on the left side and the right side of the assembling bottom plate 2, 2 fixing plates 2-3 are respectively arranged on the left side and the right side of the assembling bottom plate 2, the assembling plates 2-3-1 are arranged on the 2 fixing plates 2-3, the clamping assemblies are arranged on the left side and the right side of the assembling bottom plate 2 and comprise overturning cylinders 2-1-1 and comb teeth 2-1, the end parts of the overturning cylinders 2-1-1 are connected with the comb teeth 2-1, the upper sides of the comb teeth 2-1 are provided with slots, the overturning air cylinder 2-1-1 is installed on the fixed plate 2-3, the assembly bottom plate 2 is provided with the adjusting slide rails 2-2 along the left-right direction, the number of the adjusting slide rails 2-2 is 2, the adjusting slide rails are respectively arranged on the front side and the rear side of the assembly bottom plate 2, the bottom end of the left clamping assembly is clamped in the adjusting slide rails 2-2 through the sliding assembly, the sliding assembly comprises a clamping piece 2-2-1 and a moving base 2-3-2, the clamping piece 2-2-1 is installed at the bottom of the moving base 2-3-2, the clamping piece 2-2-1 is arranged in the adjusting slide rails 2-2, and the left lifting air cylinder 2-4 is installed on the moving base 2-3-2.

Example 2

When the utility model is used, the quantity of the assembled fin belt and the flat pipe is controlled by the controller 3, the distance between the clamping components at the left end and the right end of the assembling mechanism is adjusted according to the size of the required fin belt and flat pipe arraying component 5, and the assembling plate 2-3-1 with the corresponding model is replaced, at the moment, the clamping component at the left end moves in the adjusting slide rail 2-2 through the sliding component at the bottom of the clamping component;

then, manually placing the flat pipe on a conveyor belt 1-2 of the fin belt conveying mechanism, enabling the fin belt to fall out of an external discharging machine and fall on a working table plate 1, rotating a motor 1-2-1 to rotate to deliver the flat pipe to the middle of the working table plate 1 of the arraying mechanism, enabling a stopping cylinder 1-3 to work to push out a pushing plate 1-3-1 in a small stroke, and further enabling the flat pipe and the fin belt to be arranged at intervals;

when the number of the fin belt and flat pipe arraying assemblies 5 reaches the number filled in the control machine 3, the stopping cylinder 1-3 works to push the fin belt and flat pipe arraying assemblies 5 out through the pushing plate 1-3-1, the lifting cylinder 1-6-1 works to push the movable sliding rail 1-6 upwards and further push the stirring piece 1-4 upwards, at the moment, the stirring strip of the stirring piece 1-4 penetrates through the through groove 1-1 of the working table plate 1 and is positioned at the rear end of the fin belt and flat pipe arraying assemblies 5, then the sliding rail cylinder 1-5 works to deliver the stirring piece 1-4 to the front side, so that the fin belt and flat pipe arraying assemblies 5 are pushed towards the assembling mechanism, meanwhile, the pushing cylinder 2-4 of the assembling mechanism works to lift the assembling plate 2-3-1 upwards, at the moment, the plate surface of the assembling plate 2-3-1 is flush with the plate surface of the working table plate 1, then the fin belt and flat tube alignment assembly 5 reaches the assembly plate 2-3-1, the telescopic rod of the lifting cylinder 1-6-1 is retracted, the toggle piece 1-4 is retracted, the toggle strip of the toggle piece 1-4 is pulled out of the through groove 1-1 of the working table plate 1, the slide rail cylinder 1-5 works, and the toggle piece 1-4 is retracted;

then, turning over the cylinder 2-1-1 to work to turn up the comb-tooth part 2-1, clamping the end part of the fin belt into the corresponding groove of the comb-tooth part 2-1, matching the comb-tooth parts 2-1 of the clamping assemblies on the left side and the right side, fastening the fin belt and the left side and the right side of the flat pipe alignment assembly 5, then respectively fastening the 2 collecting pipes on the left end part and the right end part of the fin belt and the flat pipe alignment assembly 5, and assembling the fin belt and the flat pipe alignment assembly 5 at the moment.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. The utility model discloses each part that mentions is the common technique in prior art, and the technical personnel of this trade should understand, the utility model discloses do not receive the restriction of above-mentioned embodiment, the description only is the explanation in above-mentioned embodiment and the description the principle of the utility model, under the prerequisite that does not deviate from the spirit and the scope of the utility model, the utility model discloses still can have various changes and improvement, these changes and improvement all fall into the protection of claim the utility model is within the scope. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The condenser assembling machine is characterized by comprising an aligning mechanism, an assembling mechanism, a fin belt conveying mechanism, a support and a controller, wherein the aligning mechanism is installed at the rear end of the support, the assembling mechanism is installed at the front end of the support, the fin belt transmission mechanism is installed at the rear end of the support, the fin belt conveying mechanism comprises a rotating motor and a conveying belt, the conveying belt is installed on an output shaft of the rotating motor, the fin belt conveying mechanism is arranged at the rear end of the aligning mechanism along the left-right direction, and the controller is respectively connected with the aligning mechanism, the assembling mechanism and the fin belt conveying mechanism;

the arraying mechanism comprises an arraying bottom plate, stop cylinders, a pushing plate, a slide rail cylinder, a movable slide rail, a working table plate, a poking piece and a lifting cylinder, wherein the stop cylinders are arranged on the arraying bottom plate along the front-back direction, the pushing plate is arranged at the front end of each stop cylinder, the slide rail cylinder is arranged at the middle part of the arraying bottom plate along the front-back direction, the pushing plate is arranged above the slide rail cylinder, the movable slide rail is arranged on the arraying bottom plate along the front-back direction, the poking piece is clamped on the movable slide rail, the middle part of the poking piece is connected with the slide rail cylinder, the working table plate is arranged on the arraying bottom plate, the working table plate is arranged above the poking piece, through grooves are formed in the front-back direction on the working table plate, the through grooves are N, the N is not less than 2, the poking piece comprises poking strips and connecting plates, the N is, the position of the toggle strip corresponds to the position of the through groove up and down, and a lifting cylinder is arranged between the movable slide rail and the array bottom plate;

the pushing plate is arranged above the conveyor belt;

the equipment mechanism includes the equipment bottom plate, lifts cylinder, fixed plate, assembly board, chucking subassembly, adjusts slide rail, slip subassembly, install the fixed plate through lifting the cylinder on the equipment bottom plate, install the assembly board on the fixed plate, the last left and right sides of equipment bottom plate is provided with the chucking subassembly, the chucking subassembly includes upset cylinder, broach spare, upset cylinder end connection has the broach spare, the fluting has been seted up to broach spare upside, the upset cylinder is installed on the fixed plate, install the regulation slide rail, it is left along controlling the direction on the equipment bottom plate the chucking subassembly bottom is passed through the slip subassembly joint and is in adjusting the slide rail.

2. The condenser assembling machine according to claim 1, wherein the number of the stop cylinders is 2, the stop cylinders are respectively located at the left and right ends of the array of the bottom plates, the number of the moving slide rails is 2, the moving slide rails are respectively arranged at the left and right sides of the slide rail cylinders, the number of the push cylinders is 2, the push cylinders are respectively arranged at the left and right sides of the assembling bottom plate, the number of the fixing plates is 2, the fixing plates are respectively arranged at the left and right sides of the assembling bottom plate, and the number of the adjusting slide rails is 2, and the adjusting slide rails are respectively arranged at.

3. The condenser assembling machine according to claim 1, wherein the sliding assembly comprises a clamping member and a movable base, the clamping member is mounted at the bottom of the movable base, the clamping member is arranged in the adjusting slide rail, and the left lifting cylinder is mounted on the movable base.