CN213118441U - Integrated gas station with heat energy recovery function - Google Patents

Abstract

The utility model relates to the technical field of gas supply systems, in particular to an integrated gas station with a heat energy recovery function, which comprises a container body, a gas making system, a cooling water recycling system and a power cabinet for energy supply, wherein the gas making system, the cooling water recycling system and the power cabinet are arranged in the container body; the gas making system comprises at least one gas making machine and a gas tank, and a gas path connection port communicated with the gas tank is arranged on the container body; the cooling water recycle system comprises a cooling water inlet pipeline, a hot water recycle pipeline, a built-in water cooling heat exchange device in the gas making machine, a cooling water inlet connection port and a hot water recycle connection port which are arranged on the container body, the heat of the cooling system of the gas making machine can be collected through the cooling water recycle system, the hot water for production or life of users is met, the waste heat utilization is realized, the work efficiency of equipment is improved simultaneously, and the energy consumption is reduced. The utility model discloses an integrate the design, structural design is reasonable compact, and simple to operate is swift, adopts energy-conserving design, can effectively reduce the energy consumption, reduces user's energy consumption cost.

Description

Integrated gas station with heat energy recovery function

Technical Field

The utility model relates to an air supply system technical field specifically is an integrated gas station with heat recovery function.

Background

The air supply system, including compressed air system, vacuum system, oxygen and nitrogen making system, is an important power source and necessary product in industrial production. At present, most gas supply systems are installed by purchasing gas production equipment, adding circuits, water paths and gas paths after gas storage equipment and other equipment by a user, facilities need to be set up, the process is complex, time and labor consuming, the occupied space is large, the installation process is difficult to guarantee, the operation energy consumption of the gas supply systems, the operation safety and stability and the service life of the mechanical equipment are greatly influenced, a large amount of manpower and material resources need to be input for operation and maintenance in the use process, and the cost is high. The gas station is an integrated gas supply system, comprises a station room, equipment, pipelines, power distribution, air inlet and exhaust systems and the like, can provide important gas sources for industrial production, but has large energy consumption which generally occupies more than 30 percent of the energy consumption of enterprises, so the energy consumption cost is high.

SUMMERY OF THE UTILITY MODEL

In order to overcome the not enough of above-mentioned prior art, the utility model provides an integrated gas station with heat recovery function adopts the design of integrating, and structural design is reasonable compact, and simple to operate is swift, adopts energy-conserving design, can effectively reduce the energy consumption, reduces user's energy consumption cost.

The utility model discloses a following technical scheme realizes:

an integrated gas station with a heat energy recovery function comprises a container body, a gas making system, a cooling water recycling system and a power cabinet, wherein the gas making system, the cooling water recycling system and the power cabinet are arranged in the container body; the gas making system comprises at least one gas making machine and a gas tank, wherein an exhaust port of the gas making machine is communicated with a gas inlet of the gas tank through a first gas path, a gas outlet of the gas tank is communicated with a gas path connection port arranged on the container body through a second gas path, and the container body is provided with a gas inlet window; the cooling water recycle system comprises a cooling water inlet pipeline, a hot water recovery pipeline, a built-in water cooling heat exchange device in the gas making machine, a cooling water inlet connection port and a hot water recovery connection port which are arranged on the container body, the cooling water inlet connection port is communicated with a water inlet of the water cooling heat exchange device through the cooling water inlet pipeline, low-temperature cooling water carries out heat convection with an engine oil circulation pipeline of the gas making machine in the water cooling heat exchange device, and a water outlet of the water cooling heat exchange device is communicated with the hot water recovery connection port through the hot water recovery pipeline.

Preferably, the air inlet window is provided with a filtering device.

Preferably, the gas generator comprises one or more of an air compressor, a vacuum pump, an oxygen generator and a nitrogen generator.

Preferably, integrated gas station is still including installing electrical effect protection device in the container body, be equipped with the power supply connection mouth that is used for connecting external power source on the container body, power supply connection mouth passes through the input of electric wire connection electrical effect protection device, and electrical effect protection device's output passes through the connection of electric lines the input of power cabinet, power cabinet's output pass through each consumer of connection of electric lines and set up each solenoid valve in the gas station, and electrical effect protection device can carry out separation, filtering, suppression, absorption to the transition in the power transmission to can improve the electrical effect and protect the consumer.

Preferably, the integrated gas station is further including installing the comdenstion water recycle system in the container body, the comdenstion water recycle system includes comdenstion water recovery pipeline, comdenstion water collecting box, water pump, evaporimeter and comdenstion water circulation pipeline, and the comdenstion water outlet of system gas machine communicates the comdenstion water collecting box through the comdenstion water recovery pipeline, and comdenstion water collecting box, water pump and evaporimeter communicate into circulation system through the comdenstion water circulation pipeline in proper order, and low temperature comdenstion water carries out the evaporation heat absorption through the evaporimeter to the indoor air.

Preferably, the evaporator is further provided with an evaporator fan for enhancing air convection.

Preferably, the condensed water collecting box is also provided with an overflow port and a corresponding overflow electromagnetic valve.

Preferably, air conditioning equipment and/or lighting equipment are/is further installed in the container body.

Preferably, still install wisdom control system in the container box, wisdom control system includes controller and a plurality of sensors that are used for real-time detection gas station state parameter, each sensor is connected respectively to the signal input part of controller the data acquisition delivery outlet of system mechanism of qi and the data acquisition delivery outlet of power cabinet, the signal output part of controller are connected the power cabinet can control the power output of power cabinet to carry out automatic control to the gas station operation, wisdom control system still includes remote server, remote server pass through signal transmission device with the controller carries out long-range wireless connection, thereby makes remote server can be right the running state of the integrated gas station that has the heat energy recovery function carries out remote monitoring and control.

Preferably, the sensor is including setting up one or more in smoke transducer, temperature sensor, pressure sensor, flowmeter, the level gauge in the container body, smoke transducer and temperature sensor set up in the container body, pressure sensor sets up in the gas tank, the flowmeter sets up first gas circuit and/or in the second gas circuit, the level gauge sets up in the comdenstion water collecting box.

Compared with the prior art, the beneficial effects of the utility model are that: firstly, an integrated design is adopted, the structural design is reasonable and compact, a user can directly place the device in a working environment without performing a complex installation process and adding facilities, the device can be directly used only by connecting an external power supply, water and an air pipeline, and the working time and complexity of field installation are reduced; secondly, by arranging the cooling water recycling system, the heat of the cooling system of the gas making machine can be collected, the requirement of users on producing or living hot water is met, waste heat utilization is achieved, the working efficiency and working performance of equipment are improved, and energy consumption is reduced; the low-temperature condensate water discharged by the gas making machine can be effectively utilized by arranging the condensate water recycling system, and the low-temperature condensate water is evaporated and absorbed in the evaporator, so that the ambient temperature and the humidity in the gas station are adjusted, the energy consumption of the gas station can be effectively reduced, the gas supply quality is improved, the fault maintenance rate of equipment is reduced, the condensate water recycling system can be combined with air conditioning equipment for use, the ambient temperature in the gas station is ensured to be constant between 25 ℃ and 30 ℃, and the accuracy of energy conservation and temperature and humidity adjustment is considered; the intelligent control system is arranged, so that the running state of the whole gas station can be automatically monitored, controlled and adjusted, unattended operation and intelligent running are realized, the use efficiency of equipment is improved, the energy consumption is reduced, and the management cost of a user is reduced; the intelligent control system is provided with the remote server, and the running state of the gas station can be remotely monitored and controlled by utilizing the internet or the internet of things technology, so that housekeeping service is realized, the use efficiency of equipment is further improved, and the management cost of a user is reduced; by arranging the electric effect protection device, the bidirectional filtering protection can be performed on the external power supply of the gas station and the user, the transient in power transmission is blocked, filtered, restrained and absorbed, the harmonic waves of a power grid are reduced, the voltage is stabilized, the impact on the power grid caused by the starting and stopping of the equipment in a user workshop and the gas station is protected, the gas station and the user workshop are protected doubly, the power factor of the motor is improved, the energy consumption is reduced, and the efficiency is improved.

The conception, the specific structure and the effects of the present invention will be further described with reference to the accompanying drawings, so as to fully understand the objects, the features and the effects of the present invention.

Drawings

Fig. 1 is one of the schematic internal structural diagrams of the integrated gas station with heat energy recovery function of the present invention;

fig. 2 is a second schematic diagram of the internal structure of the integrated gas station with heat energy recovery function according to the present invention;

FIG. 3 is a schematic connection diagram of the system devices of the integrated gas station with heat energy recovery function according to the present invention;

fig. 4 is the utility model discloses intelligent control system's connection schematic diagram in integrated gas station with heat recovery function.

Wherein: the air cooling system comprises a container body 1, a power supply connection port 11, an air compressor 21, an engine oil circulation pipeline 211, an air tank 22, a first air circuit 23, a second air circuit 24, an air circuit connection port 25, an air inlet window 26, a cooling water inlet pipeline 31, a hot water recovery pipeline 32, a water cooling heat exchange device 33, a cooling water inlet connection port 34, a hot water recovery connection port 35, a condensate water recovery pipeline 41, a condensate water collection box 42, an overflow port 421, an overflow electromagnetic valve 422, a water pump 43, an evaporator 44, an evaporator fan 45, a condensate water circulation pipeline 46, a controller 51, a smoke sensor 52, a temperature sensor 53, a pressure sensor 54, a flowmeter 55, a liquid level meter 56, air conditioning equipment 6, lighting equipment 7, a power cabinet 8 and an electric efficiency protection device 9.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. In this embodiment, the gas production equipment takes an air compressor as an example. It should be understood that the description of the specific embodiments is intended to be illustrative only and is not intended to be limiting.

It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, such description is for illustrative purposes only and is not intended to limit the present invention. The 'electric effect protection device' in the patent is selected from the existing products of auspicious energy-saving groups, belongs to the prior art, and therefore the specific structure and the working principle of the electric effect protection device are not described and limited in detail herein.

As shown in fig. 1-3, an integrated gas station with heat energy recovery function comprises a container body 1, and a gas making system, a cooling water recycling system, a condensate water recycling system, an intelligent control system, an air conditioning device 6, a lighting device 7, a power cabinet 8 for energy supply, an electric effect protection device 9, and lines, switches and electromagnetic valves for connecting the system devices, which are installed in the container body 1. In fig. 1 and 2, in order to show the internal structure of the gas station, a part of the outer box plate of the container body 1 is omitted, and in fig. 1 and 2, a part of the equipment, lines, switches and solenoid valves are omitted.

As shown in fig. 1-3, the gas making system includes two air compressors 21 and a gas tank 22, the gas vent of the air compressor 21 communicates with the gas inlet of the gas tank 22 through a first gas path 23, the gas outlet of the gas tank 22 communicates with a gas path connection port 25 arranged on the container body 1 through a second gas path 24, an air inlet window 26 is arranged on the container body 1, and an air inlet filtering device is arranged on the air inlet window 26, so that the air entering the gas station is pre-filtered, the quality of the gas sucked by the air compressor 21 is ensured, and the fault maintenance rate of the equipment is reduced.

As shown in fig. 1-3, the cooling water recycling system includes a cooling water inlet pipeline 31, a hot water recycling pipeline 32, a water cooling heat exchange device 33 built in the air compressor 21, a cooling water inlet connection port 34 and a hot water recycling connection port 35 provided on the container body 1, the cooling water inlet connection port 34 is communicated with a water inlet of the water cooling heat exchange device 33 through the cooling water inlet pipeline 31, the low-temperature cooling water performs convection heat exchange with an engine oil circulation pipeline 211 of the air compressor 21 in the water cooling heat exchange device 33, and a water outlet of the water cooling heat exchange device 33 is communicated with the hot water recycling connection port 35 through the hot water recycling pipeline 32. The low-temperature cooling water absorbs the heat of the engine oil circulation pipeline 211 of the air compressor 21 in the water cooling heat exchange device 33 to become high-temperature cooling water, and then the high-temperature cooling water is conveyed to a user end through the hot water recovery pipeline 32 and the hot water recovery connection port 35, so that hot water for production or living of the user is met, and waste heat utilization is achieved.

As shown in fig. 1-3, the condensate water recycling system includes a condensate water recycling pipeline 41, a condensate water collecting box 42, a water pump 43, an evaporator 44, an evaporator fan 45 and a condensate water circulating pipeline 46, a condensate water outlet of the air compressor 21 is communicated with the condensate water collecting box 42 through the condensate water recycling pipeline 41, the condensate water collecting box 42, the water pump 43 and the evaporator 44 are sequentially communicated into a circulating system through the condensate water circulating pipeline 46, and low-temperature condensate water evaporates and absorbs heat to indoor air in the container body 1 through the evaporator 44, so as to effectively adjust the ambient temperature and humidity in the container, effectively reduce the energy consumption of the gas station, improve the quality of air supply, reduce the failure maintenance rate of the equipment, and can also combine the condensate water recycling system with the air conditioning equipment 6 to ensure that the ambient temperature in the gas station is constant between 25 ℃ and 30, energy conservation and accurate temperature and humidity regulation are both considered. The condensed water collecting box 42 is further provided with an overflow port 421 and a corresponding overflow electromagnetic valve 422, so that the amount of water in the condensed water collecting box 42 can be adjusted.

As shown in fig. 4, the wisdom control system includes controller 51, remote server and a plurality of sensors that are used for real-time detection gas station state parameter, each sensor is connected respectively to controller 51's signal input part the data acquisition delivery outlet of air compressor 21 and the data acquisition delivery outlet of power cabinet 8 to make controller 51 can each state parameter and air compressor and power cabinet 8's real-time state parameter in the real-time detection gas station, controller 51's signal output part connects power cabinet 8, thereby can be according to each system state parameter automatic control power supply output of power cabinet 8 in the gas station, and then carry out automatic control to the gas station operation. The remote server (not shown in the drawings) is in remote wireless connection with the controller 51 through a signal transmission device, so that the remote server can remotely monitor and control the operation state of the integrated gas station with the thermal energy recovery function. The sensors comprise a smoke sensor 52, a temperature sensor 53, a pressure sensor 54, a flow meter 55 and a liquid level meter 56 which are arranged in the container body 1, wherein the smoke sensor 52 and the temperature sensor 53 are arranged in the container body 1, the pressure sensor 54 is arranged in the gas tank 22, the flow meter 55 is arranged at the merging section of the first gas path 23, and the liquid level meter 56 is arranged in the condensed water collection box 42.

As shown in fig. 3, be equipped with the power supply connection mouth 11 that is used for connecting external power source (municipal power) on the container body 1, power supply connection mouth 11 passes through the input of connection of electric lines electric efficiency protection device 9, and the output of electric efficiency protection device 9 passes through the connection of electric lines the input of power cabinet 8, power cabinet 8's output pass through each consumer and set up each solenoid valve in the gas station of connection of electric lines, and electric efficiency protection device 9 can separate, filter, restrain, absorb the transition in the power transmission to can improve the electric efficiency and protect the consumer.

Compared with the prior art, the beneficial effects of the utility model are that: firstly, an integrated design is adopted, the structural design is reasonable and compact, a user can directly place the device in a working environment without performing a complex installation process and adding facilities, the device can be directly used only by connecting an external power supply, water and an air pipeline, and the working time and complexity of field installation are reduced; secondly, by arranging a cooling water recycling system, the heat of the cooling system of the air compressor 21 can be collected, the requirement of producing or living hot water by users is met, waste heat utilization is realized, the working efficiency of equipment is improved, and the energy consumption is reduced; the low-temperature condensate water discharged by the air compressor 21 can be effectively utilized by arranging the condensate water recycling system, the low-temperature condensate water is evaporated and absorbs heat in the evaporator 44, so that the ambient temperature and the humidity in the air station are adjusted, the energy consumption of the air station can be effectively reduced, the air supply quality is improved, the fault maintenance rate of equipment is reduced, the condensate water recycling system can be combined with the air conditioning equipment 6 for use, the ambient temperature in the air station is ensured to be constant between 25 ℃ and 30 ℃, and the accuracy of energy conservation and temperature and humidity adjustment is considered; the intelligent control system is arranged, so that the running state of the whole gas station can be automatically monitored, controlled and adjusted, unattended operation and intelligent running are realized, the use efficiency of equipment is improved, the energy consumption is reduced, and the management cost of a user is reduced; the intelligent control system is provided with the remote server, and the running state of the gas station can be remotely monitored and controlled by utilizing the internet or the internet of things technology, so that housekeeping service is realized, the use efficiency of equipment is further improved, and the management cost of a user is reduced; sixthly, by arranging the electric effect protection device 9, bidirectional filtering protection can be performed on external power supplies of the gas station and users, transient in power transmission is blocked, filtered, restrained and absorbed, power grid harmonic waves are reduced, voltage is stabilized, impact on a power grid caused by starting and stopping of the equipment in a user workshop and the gas station is protected, double protection is performed on the gas station and the user workshop, the power factor of the motor is improved, energy consumption is reduced, and efficiency is improved.

The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Claims (10)

1. An integrated gas station with a heat energy recovery function is characterized by comprising a container body, a gas making system, a cooling water recycling system and a power cabinet for supplying energy, wherein the gas making system, the cooling water recycling system and the power cabinet are arranged in the container body; the gas making system comprises at least one gas making machine and a gas tank, wherein an exhaust port of the gas making machine is communicated with a gas inlet of the gas tank through a first gas path, a gas outlet of the gas tank is communicated with a gas path connection port arranged on the container body through a second gas path, and the container body is provided with a gas inlet window; the cooling water recycle system comprises a cooling water inlet pipeline, a hot water recovery pipeline, a built-in water cooling heat exchange device in the gas making machine, a cooling water inlet connection port and a hot water recovery connection port which are arranged on the container body, the cooling water inlet connection port is communicated with a water inlet of the water cooling heat exchange device through the cooling water inlet pipeline, low-temperature cooling water carries out heat convection with an engine oil circulation pipeline of the gas making machine in the water cooling heat exchange device, and a water outlet of the water cooling heat exchange device is communicated with the hot water recovery connection port through the hot water recovery pipeline.

2. The integrated gas station with heat energy recovery function according to claim 1, wherein the inlet louvers are provided with filtering means.

3. The integrated gas station with heat energy recovery function of claim 1, wherein the gas generator comprises one or more of an air compressor, a vacuum pump, an oxygen generator, a nitrogen generator.

4. The integrated gas station with heat energy recovery function of claim 1, characterized in that, the integrated gas station is still including installing electrical protection device in the container body, be equipped with the power supply connection mouth that is used for connecting external power source on the container body, the input that the electric connection electrical protection device was passed through to the power supply connection mouth, electrical protection device's output passes through the connection of electric lines the input of power cabinet, the output of power cabinet pass through each consumer and set up each solenoid valve in the gas station of connection of electric lines, electrical protection device can separate, filter, restrain, absorb the transition in the power transmission to can improve the electrical efficiency and protect the consumer.

5. The integrated gas station with the heat energy recovery function according to claim 1, further comprising a condensate water recycling system installed in the container body, wherein the condensate water recycling system comprises a condensate water recovery pipeline, a condensate water collection box, a water pump, an evaporator and a condensate water circulation pipeline, a condensate water outlet of the gas generator is communicated with the condensate water collection box through the condensate water recovery pipeline, the condensate water collection box, the water pump and the evaporator are sequentially communicated into a circulation system through the condensate water circulation pipeline, and low-temperature condensate water evaporates and absorbs heat from indoor air in the container body through the evaporator.

6. The integrated gas station with heat energy recovery function according to claim 5, wherein the evaporator is further provided with an evaporator fan for enhancing air convection.

7. The integrated gas station with heat energy recovery function according to claim 5, wherein the condensed water collection tank is further provided with an overflow port and a corresponding overflow solenoid valve.

8. The integrated gas station with heat energy recovery function according to claim 1, wherein an air conditioner and/or a lighting device is further installed in the container body.

9. The integrated gas station with thermal energy recovery function according to claim 5, an intelligent control system is also arranged in the container body, the intelligent control system comprises a controller and a plurality of sensors for detecting the state parameters of the gas station in real time, the signal input end of the controller is respectively connected with each sensor, the data acquisition output port of the gas making machine and the data acquisition output port of the power cabinet, the signal output end of the controller is connected with the power cabinet and can control the power supply output of the power cabinet, thereby automatically controlling the operation of the gas station, the intelligent control system also comprises a remote server, the remote server is in remote wireless connection with the controller through a signal transmission device, thereby enabling the remote server to remotely monitor and control the operation state of the integrated gas station with the thermal energy recovery function.

10. The integrated gas station with heat energy recovery function according to claim 9, wherein the sensor comprises one or more of a smoke sensor, a temperature sensor, a pressure sensor, a flow meter, and a liquid level meter disposed in the container body, the smoke sensor and the temperature sensor are disposed in the container body, the pressure sensor is disposed in the gas tank, the flow meter is disposed in the first gas path and/or the second gas path, and the liquid level meter is disposed in the condensed water collection tank.

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