CN213115345U - Super wear-resisting plastic floor - Google Patents
Super wear-resisting plastic floor Download PDFInfo
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- CN213115345U CN213115345U CN202021575855.4U CN202021575855U CN213115345U CN 213115345 U CN213115345 U CN 213115345U CN 202021575855 U CN202021575855 U CN 202021575855U CN 213115345 U CN213115345 U CN 213115345U
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Abstract
The utility model discloses a super wear-resisting plastic floor includes at least from last to the compound wearing layer that becomes an organic whole that sets gradually down, the colored rete of plastics and the plastics substrate layer of printed pattern, compound wearing layer includes UV wear-resistant paint layer and wearing layer down, and UV wear-resistant paint layer complex is the top surface of wearing layer under, and the wearing layer is including dipping melamine glue down and through corona process treatment have wear-resisting micropore's top layer paper or wear-resisting paper, the utility model discloses a bonding firmness on super wear-resisting plastic floor is high, and the compound wearing layer on surface is difficult for droing or the layering, and overall cost is lower, and long service life.
Description
Technical Field
The utility model belongs to the technical field of laminate flooring technique and specifically relates to a super wear-resisting plastic floor is related to.
Background
At present, the wear-resistant plastic floor mainly comprises two types, one type is a homogeneous transparent plastic floor, the pattern materials from the bottom to the top are the same, the other type is a composite plastic floor, the composite plastic floor is generally formed by compounding a plurality of plastic material layers, the top layer is a pure PVC material layer, and the lower part is a printing layer and a foaming layer.
The wear-resistant plastic floor has a high technical requirement on surface wear resistance, and a wear-resistant paint layer is directly sprayed or roll-coated on the surface of a PVC material layer, however, the bonding firmness between the PVC material layer and the wear-resistant paint layer is relatively poor, and the wear-resistant paint layer is very easy to fall off or is easy to be layered relative to the PVC material layer, which shortens the service life of the wear-resistant plastic floor, so that an improvement is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a super wear-resisting plastic floor, has super high wear resistance, and life is longer to prior art exists not enoughly.
In order to realize the purpose, the utility model discloses the technical scheme who adopts is: the utility model provides a super wear-resisting plastic floor, at least, include from last to the compound wearing layer that sets gradually down, the various rete of plastics and the plastics substrate layer of printing pattern, compound wearing layer, the various rete of plastics and the plastics substrate layer compound an organic whole, wherein, compound wearing layer includes UV wear-resistant paint layer and wearing layer down, the top surface of the wear-resistant paint layer complex under wearing layer, lower wearing layer is including dipping in melamine glue and through corona process treatment's at least upper surface have wear-resisting micropore's top layer paper and/or wear-resisting paper.
Furthermore, the composite wear-resistant layer comprises at least one UV wear-resistant paint layer positioned on the top layer and at least one piece of surface paper or wear-resistant paper which is dipped in melamine glue and is subjected to corona process treatment, a plurality of wear-resistant micropores with the lower parts extending into the surface paper or the wear-resistant paper are densely distributed on the upper surface of the surface paper or the wear-resistant paper, and the UV wear-resistant paint layer penetrates into the wear-resistant micropores.
Further, a silane coupling agent layer is roll-coated or sprayed on the upper surface of the surface paper or the wear-resistant paper, the silane coupling agent layer penetrates into the wear-resistant micropores, the UV wear-resistant paint layer is roll-coated or sprayed on the upper surface of the silane coupling agent layer, and the UV wear-resistant paint layer is firmly compounded on the surface of the surface paper or the wear-resistant paper.
Further, compound wearing layer includes that at least one is located the top layer UV wear-resistant paint layer and one have soaked melamine and glued and through corona process's wear-resistant paper, wear-resistant paper have vertical wear-resisting micropore that runs through or the slope runs through wear-resistant paper, and wear-resisting melamine glue film has been attached to respectively to the top surface and the bottom surface of wear-resistant paper, and wear-resisting melamine glue film infiltration gets into each in the wear-resisting micropore and compound integrative with wear-resistant paper, the wear-resisting melamine glue film complex that is located the wear-resistant paper bottom surface bonds plastics various rete, the wear-resisting melamine glue film complex that is located the wear-resistant paper top surface bonds UV wear-resistant paint.
Furthermore, the lower wear-resistant layer comprises a plastic wear-resistant sheet, the plastic wear-resistant sheet is compounded on the bottom surface of the surface layer paper or the wear-resistant paper, and the plastic wear-resistant sheet is compounded on the top surface of the plastic color film layer.
Furthermore, an ink layer is arranged on the upper surface of the plastic color film layer, the transparent plastic wear-resistant sheet is bonded and compounded on the upper surface of the plastic color film layer, and the ink layer is located on an interlayer between the plastic wear-resistant sheet and the plastic color film layer.
Further, the plastic base material layer is one of a LVT plate, an SPC plate, a WPC plate or a PP plate or a composite plate formed by compounding at least two of the plates;
the plastic color film layer is a plastic film made of PVC, PP or PET;
the plastic wear-resistant sheet is a wear-resistant transparent plastic sheet made of PVC, PP or PET.
Further, the total thickness of the plastic base material layer is set to be 1-15 mm;
the total thickness of the plastic color film layer is set to be 0.07-0.15 mm;
the total thickness of the composite wear-resistant layer is set to be 0.02-0.7 mm,
the average pore diameter of the wear-resistant micropores is set to be 1-20 mu m;
the thickness of the plastic wear-resistant sheet is set to be 0.07-0.7 mm;
the hardness of the plastic wear-resistant sheet is less than that of the wear-resistant paper.
Furthermore, the side of the plastic substrate layer is provided with a lock catch, a groove tenon or an inserting tenon.
Furthermore, a balance layer is compounded on the bottom surface of the plastic base material layer, and the balance layer is made of plastic sheets or melamine impregnated paper.
Compared with the prior art, the utility model the advantage that has is: the utility model discloses super wear-resisting plastic floor has super high wear resistance, and life is longer, and low in production cost.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of a first embodiment of the super wear-resistant plastic floor of the present invention.
Fig. 2 is a schematic structural diagram of a second embodiment of the super wear-resistant plastic floor of the present invention.
Fig. 3 is a schematic structural view of a third embodiment of the super wear-resistant plastic floor of the present invention.
The labels in the figure are:
1. plastic substrate layer
2. Plastic color film layer.
3. The composite wear-resistant layer 31, the UV wear-resistant paint layer 32, the wear-resistant paper and the 33 plastic wear-resistant sheet.
4. And (4) a balancing layer.
Detailed Description
A super wear-resistant plastic floor is shown in figures 1 to 3 and at least comprises a composite wear-resistant layer 3, a plastic color film layer 2 and a plastic substrate layer 1 which are sequentially arranged from top to bottom and are compounded into a whole, wherein the composite wear-resistant layer 3, the plastic color film layer 2 and the plastic substrate layer 1 are compounded into a whole through a hot-pressing compounding process. Wherein, compound wearing layer 3 includes UV wearing paint layer 31 and wearing layer down, and the top surface of wearing layer is under in UV wearing paint layer 31 complex, and lower wearing layer is including dipping in melamine glue and through corona process treatment's at least upper surface have wear-resisting micropore's top layer paper or wear-resisting paper 32. The UV wear-resistant paint layer 31 in the composite wear-resistant layer 3 in the super wear-resistant plastic floor is firmly compounded on the lower wear-resistant layer, and the composite wear-resistant layer 3 enables the super wear-resistant plastic floor to have super wear resistance, longer service life, higher waterproof performance and fireproof performance and low production cost.
Preferably, the composite wear-resistant layer 3 includes a UV wear-resistant paint layer 31 located on the top layer and a wear-resistant paper 32 impregnated with melamine glue and processed by corona process, the upper surface of the wear-resistant paper 32 is densely distributed with a plurality of wear-resistant micropores whose lower portions extend into the wear-resistant paper 32, the UV wear-resistant paint layer 31 penetrates into the wear-resistant micropores, the bottom surface of the UV wear-resistant paint layer 31 has densely distributed root hair bodies extending into the wear-resistant micropores of the wear-resistant paper 32, so that the UV wear-resistant paint layer 31 can be firmly compounded on the upper surface of the wear-resistant paper 32.
The UV abrasion resistant paint sprayed or roll-coated on the upper surface of the abrasion resistant paper 32 is cured by ultraviolet rays to form a UV abrasion resistant paint layer 31 firmly compounded on the surface of the abrasion resistant paper 32.
Through the floor wear resistance test, the abrasive paper with 180 meshes of 3M company is used in the wear resistance test, the abrasive paper used in the test process can be replaced every 500 turns, the pressure applied by the wear resistance test is 0.9 kg, and the wear resistance revolution number of the super wear-resistant plastic floor of the utility model can reach 9000 and 18000 turns. Test results according to the above floor wear standards show that a 0.55mm thick composite wear layer 3 can be used normally for more than 12 years, with a 0.7mm thick composite wear layer 3 being sufficient for more than 15 years.
Preferably, the lower wear-resistant layer comprises a plastic wear-resistant sheet 33 and a wear-resistant paper 32, the wear-resistant paper 32 is impregnated with melamine glue and is treated by a corona process to form wear-resistant micropores densely distributed on the upper surface of the wear-resistant paper 32 or penetrating through the wear-resistant paper 32, and the plastic wear-resistant sheet 33 is compounded on the bottom surface of the wear-resistant paper 32.
Preferably, the lower wear-resistant layer comprises a plastic wear-resistant sheet 33 and surface paper, the surface paper is impregnated with melamine glue and is subjected to corona treatment to form wear-resistant micropores densely distributed on the upper surface of the surface paper or penetrating through the surface paper, and the bottom surface of the surface paper is compounded with the plastic wear-resistant sheet 33.
Preferably, the lower wear-resistant layer comprises a plastic wear-resistant sheet 33 and composite paper formed by compounding surface paper and wear-resistant paper 32, the composite paper is impregnated with melamine glue and is subjected to corona treatment, wear-resistant micropores are densely distributed on the upper surface of the composite paper, and the plastic wear-resistant sheet 33 is compounded on the bottom surface of the composite paper.
The plastic wear-resistant sheet 33 is a wear-resistant transparent plastic sheet made of PVC, PP or PET, the thickness of the plastic wear-resistant sheet 33 is set to be 0.07-0.7 mm, the hardness of the plastic wear-resistant sheet 33 is smaller than that of the wear-resistant paper 32, and the wear-resistant property of the wear-resistant paper is further improved while the bonding firmness is improved.
The upper surface of the plastic color film layer 2 is provided with an ink layer, the printing is applied to the ink layer on the surface of the plastic color film layer 2 for forming patterns, the upper surface of the plastic color film layer 2 is bonded and compounded with a plastic wear-resistant sheet 33, and the ink layer is positioned on an interlayer between the plastic wear-resistant sheet 33 and the plastic color film layer 2. Because the upper surface of the colored rete of plastics 2 adheres to there is the printing ink layer, the printing ink layer is oily material, the printing ink layer can reduce the bonding firmness between wear-resisting paper 32 and the colored rete of plastics 2 by a wide margin, and plastics wear pad 33 is the same with the colored rete 2 material of plastics or is close, the influence of printing ink layer to bonding firmness is reduced to the at utmost, the bottom surface of plastics wear pad 33 can firmly bond and compound in the colored rete of plastics 2, and the top surface of plastics wear pad 33 can firmly compound with wear-resisting paper 32, plastics wear pad 33 can also stabilize and protect the printing ink layer at the compound in-process of hot pressing, avoid appearing the phenomenon that the colored rete of plastics 2 melts and warp or the printing ink.
The plastic color film layer 2 is a plastic film made of PVC, PP or PET, and the total thickness of the plastic color film layer 2 is set to be 0.07-0.15 mm; for the plastic color film layer 2 compounded with the plastic wear-resistant sheet 33, the technical problems that the plastic color film layer 2 is easy to melt and deform and a loaded ink layer is displaced and deformed in the hot-pressing compounding process due to the fact that the thickness of the plastic color film layer is too thin are effectively solved.
Preferably, the composite wear-resistant layer 3 includes a UV wear-resistant paint layer 31 located on the top layer and a wear-resistant paper 32 impregnated with melamine adhesive and processed by a corona process, the upper surface of the wear-resistant paper 32 is densely distributed with a plurality of wear-resistant micropores, the wear-resistant micropores vertically penetrate or obliquely penetrate through the wear-resistant paper 32, the top surface and the bottom surface of the wear-resistant paper 32 are respectively attached with a wear-resistant melamine adhesive layer, the wear-resistant melamine adhesive layer penetrates into each wear-resistant micropore and is compounded with the wear-resistant paper 32 into a whole, the wear-resistant melamine adhesive layer located on the bottom surface of the wear-resistant paper 32 is compounded with the plastic color film layer 2, and the wear-resistant melamine adhesive layer located.
In an alternative embodiment, a silane coupling agent layer is roll-coated or sprayed on the upper surface of the surface paper or the wear-resistant paper 32, and the UV wear-resistant paint layer 31 is roll-coated or sprayed on the upper surface of the silane coupling agent layer, so that the UV wear-resistant paint layer 31 is firmly combined on the upper surface of the surface paper or the wear-resistant paper 32.
In a preferred embodiment, a silane coupling agent layer is roll-coated or sprayed on the upper surface of the wear-resistant paper 32, the silane coupling agent layer penetrates into the wear-resistant micropores, 1 to 5 layers of UV wear-resistant paint are roll-coated or sprayed on the upper surface of the silane coupling agent layer, and the UV wear-resistant paint roll-coated or sprayed on the upper surface of the silane coupling agent layer forms a UV wear-resistant paint layer 31 firmly compounded on the surface of the wear-resistant paper 32 after being cured, that is, the UV wear-resistant paint layer 31 may be 1 to 5 layers. Of course, instead of the wear-resistant paper 32, a surface paper impregnated with melamine glue and subjected to corona treatment may be used, or a composite paper impregnated with melamine glue and subjected to corona treatment and composed of the surface paper and the wear-resistant paper 32 may be used. Have splendid bonding firmness between UV wear-resisting lacquer and the silane coupling agent layer, and UV wear-resisting lacquer can permeate and get into the wear-resisting micropore that forms at wear-resisting paper 32, form and prick wear-resisting micropore inlayer and the whole wear-resisting micropore's of densely covered root system, consequently, all have very strong bonding firmness in physics bonding characteristic and physics bonding structure two aspects between UV wear-resisting lacquer and wear-resisting paper 32, also be difficult for appearing the layering through long-time the use, life reaches more than 15 years, and super wear-resisting plastic floor has promoted structural strength when having kept certain compliance, super wear-resisting plastic floor still can the flexible lapping promptly, nevertheless flexural modulus has improved, the structural strength of plate body has improved thereupon.
Specifically, the plastic substrate layer 1 is one of a LVT plate, an SPC plate, a WPC plate or a PP plate, or a composite plate formed by compounding at least two of the plates. The total thickness of the plastic substrate layer 1 is set to be 1-15 mm; the total thickness of the plastic color film layer 2 is set to be 0.07-0.15 mm; the total thickness of the composite wear-resistant layer 3 is set to be 0.02-0.7 mm, and the average pore diameter of the wear-resistant micropores is set to be 1-20 mu m. The thickness of the plastic substrate layer 5 is 70-95% of the total thickness of the wear-resistant waterproof fireproof board. The side of the plastic substrate layer 1 is provided with a lock catch, a groove tenon or an inserting tenon. So that two adjacent super wear-resistant plastic floor boards can be assembled or locked.
Preferably, the bottom surface of the plastic substrate layer 1 is compounded with a balance layer 4, the balance layer 4 is a plastic sheet or melamine impregnated paper, and the plastic sheet is a thin sheet made of PVC, PP or PET.
Preferably, as shown in fig. 1, the super wear-resistant plastic floor is sequentially compounded with a UV wear-resistant paint layer 31, melamine glue-impregnated wear-resistant paper 32, a plastic color film layer 2 and a plastic substrate layer 1 from top to bottom.
Preferably, as shown in fig. 2, the super wear-resistant plastic floor is sequentially compounded with a UV wear-resistant paint layer 31, melamine glue-impregnated wear-resistant paper 32, a plastic wear-resistant sheet 33, a plastic color film layer 2 and a plastic substrate layer 1 from top to bottom.
Preferably, as shown in fig. 3, the super wear-resistant plastic floor is sequentially compounded with a UV wear-resistant paint layer 31, melamine glue-impregnated wear-resistant paper 32, a plastic wear-resistant sheet 33, a plastic color film layer 2, a plastic substrate layer 1 and a balance layer 4 from top to bottom.
The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.
Claims (10)
1. The super wear-resistant plastic floor is characterized in that: at least, including from last compound wearing layer (3) that sets gradually down, the various rete of plastics (2) and the plastic substrate layer (1) of printing pattern, compound wearing layer (3), the various rete of plastics (2) and plastic substrate layer (1) compound integrative, wherein, compound wearing layer (3) are including UV wear-resistant paint layer (31) and lower wearing layer, the top surface of wearing layer under UV wear-resistant paint layer (31) complex, lower wearing layer is including dipping the melamine and having wear-resisting micropore's top layer paper and/or wear-resisting paper (32) through corona process treatment's at least upper surface.
2. The super abrasion-resistant plastic floor as claimed in claim 1, wherein: compound wearing layer (3) include that at least one is located the top layer UV wear-resistant paint layer (31) and at least one have soaked melamine glue and through corona process treatment top layer paper or wear-resistant paper (32), the upper surface dense distribution of top layer paper or wear-resistant paper (32) has a plurality of lower parts to extend to in the top layer paper or wear-resistant micropore in wear-resistant paper (32), and UV wear-resistant paint layer (31) permeate gets into in the wear-resistant micropore.
3. The super abrasion-resistant plastic floor as claimed in claim 2, wherein: the upper surface of the surface layer paper or the wear-resistant paper (32) is coated with a silane coupling agent layer in a roll coating or spraying mode, the silane coupling agent layer penetrates into the wear-resistant micropores, the UV wear-resistant paint layer (31) is coated on the upper surface of the silane coupling agent layer in a roll coating or spraying mode, and the UV wear-resistant paint layer (31) is firmly compounded on the surface of the surface layer paper or the wear-resistant paper (32).
4. The super abrasion-resistant plastic floor as claimed in claim 1, wherein: compound wearing layer (3) are including at least one be located the top layer UV wear-resistant paint layer (31) and one have soaked melamine and glued and through corona process's wear-resistant paper (32), wear-resistant paper (32) have vertically run through or the slope runs through the wear-resistant micropore of wear-resistant paper (32), and the top surface and the bottom surface of wear-resistant paper (32) are attached to a wear-resistant melamine glue film respectively, and wear-resistant melamine glue film infiltration gets into each compound an organic whole with wear-resistant paper (32) in the wear-resistant micropore, and the wear-resistant melamine glue film that is located wear-resistant paper (32) bottom surface bonds plastics color film layer (2), and the wear-resistant melamine glue film that is located wear-resistant paper (32) top surface bonds UV wear-resistant paint layer (.
5. The super abrasion-resistant plastic floor as claimed in any one of claims 1 to 4, wherein: the lower wear-resistant layer comprises a plastic wear-resistant sheet (33), the plastic wear-resistant sheet (33) is compounded on the bottom surface of the surface layer paper or the wear-resistant paper (32), and the plastic wear-resistant sheet (33) is compounded on the top surface of the plastic color film layer (2).
6. The super abrasion-resistant plastic floor as claimed in claim 5, wherein: the upper surface of the plastic color film layer (2) is provided with an ink layer, the upper surface of the plastic color film layer (2) is bonded and compounded with the transparent plastic wear-resistant sheet (33), and the ink layer is positioned on an interlayer between the plastic wear-resistant sheet (33) and the plastic color film layer (2).
7. The super abrasion-resistant plastic floor as claimed in claim 6, wherein: the plastic base material layer (1) is one of an LVT plate, an SPC plate, a WPC plate or a PP plate or a composite plate formed by compounding at least two of the plates;
the plastic color film layer (2) is a plastic film made of PVC, PP or PET;
the plastic wear resistant sheet (33) is a wear resistant transparent plastic sheet made of PVC, PP or PET.
8. The super abrasion-resistant plastic floor as claimed in claim 7, wherein: the total thickness of the plastic base material layer (1) is set to be 1-15 mm;
the total thickness of the plastic color film layer (2) is set to be 0.07-0.15 mm;
the total thickness of the composite wear-resistant layer (3) is set to be 0.02-0.7 mm,
the average pore diameter of the wear-resistant micropores is set to be 1-20 mu m;
the thickness of the plastic wear-resistant sheet (33) is set to be 0.07-0.7 mm;
the hardness of the plastic wear-resistant sheet (33) is less than that of the wear-resistant paper (32).
9. The super abrasion-resistant plastic floor as claimed in claim 8, wherein: and the side edge of the plastic substrate layer (1) is provided with a lock catch, a groove tenon or an inserting tenon.
10. The super abrasion-resistant plastic floor as claimed in claim 9, wherein: the bottom surface of the plastic base material layer (1) is compounded with a balance layer (4), and the balance layer (4) is made of a plastic sheet or melamine impregnated paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021575855.4U CN213115345U (en) | 2020-08-03 | 2020-08-03 | Super wear-resisting plastic floor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021575855.4U CN213115345U (en) | 2020-08-03 | 2020-08-03 | Super wear-resisting plastic floor |
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| CN213115345U true CN213115345U (en) | 2021-05-04 |
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| CN202021575855.4U Active CN213115345U (en) | 2020-08-03 | 2020-08-03 | Super wear-resisting plastic floor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114278047A (en) * | 2021-12-22 | 2022-04-05 | 浙江巨美家科技有限公司 | Super wear-resistant PVC (polyvinyl chloride) wrapper and preparation method thereof |
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2020
- 2020-08-03 CN CN202021575855.4U patent/CN213115345U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114278047A (en) * | 2021-12-22 | 2022-04-05 | 浙江巨美家科技有限公司 | Super wear-resistant PVC (polyvinyl chloride) wrapper and preparation method thereof |
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