CN213105394U - Double-station automatic pipeline welding machine - Google Patents
Double-station automatic pipeline welding machine Download PDFInfo
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- CN213105394U CN213105394U CN202021804659.XU CN202021804659U CN213105394U CN 213105394 U CN213105394 U CN 213105394U CN 202021804659 U CN202021804659 U CN 202021804659U CN 213105394 U CN213105394 U CN 213105394U
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Abstract
The application relates to a double-station automatic pipeline welding machine, and belongs to welding equipment. The welding mechanism comprises a frame with two stations, a stand column arranged on the frame and a welding mechanism arranged on the stand column, wherein each station comprises a supporting mechanism for supporting a pipeline, and the stand column comprises a rotary component which drives the welding mechanism to rotate and enables the welding mechanism to correspond to the two supporting mechanisms. The pipelines at the two stations are welded by one welding mechanism, so that the welding mechanism continuously works all the time, and the working efficiency of the automatic welding machine is improved.
Description
Technical Field
The application relates to welding equipment, in particular to a double-station automatic pipeline welding machine.
Background
A welder is a machine that welds two separate pieces of metal together. With the development of science and technology, there is an automatic welding machine in the related art, which is a machine based on an electric control technology, a single chip microcomputer control technology, a PLC control technology, a numerical control technology and the like.
In the related art, an automatic pipeline welding machine comprises a supporting mechanism, a stand column and a welding mechanism arranged on the stand column, wherein the welding mechanism is arranged above the supporting mechanism.
Among the above-mentioned technical scheme, because pipeline welding mechanism is not in work when material loading and unloading, make automatic welding machine work efficiency low.
SUMMERY OF THE UTILITY MODEL
In order to improve automatic welder's work efficiency, this application provides a duplex position pipeline automatic welder.
The application provides a duplex position pipeline automatic welder adopts following technical scheme:
the utility model provides a duplex position pipeline automatic welder, includes the frame that has two stations, locates the stand in the frame and locates welding mechanism on the stand, each station all includes the supporting mechanism who supports the pipeline, the stand is including driving welding mechanism rotates and makes welding mechanism and two corresponding gyration subassemblies of supporting mechanism.
By adopting the technical scheme, the automatic welding machine is provided with two stations, each station is provided with a supporting mechanism for supporting the pipeline, when the automatic welding machine is used, the pipeline to be welded is placed on a supporting mechanism of one station, a welding mechanism is positioned above the supporting mechanism, the pipeline is welded through the welding mechanism, because the welding machine is automatic during welding, workers can use hands to place the pipeline which needs to be welded on the supporting mechanism of the other station, when the feeding of the other station is finished, the welding of the pipeline is also finished, then the welding mechanism is rotated to another station through the rotating assembly, and the pipeline of the other station is welded through the welding mechanism, the pipelines at the two stations are welded by one welding mechanism, so that the welding mechanism continuously works all the time, and the working efficiency of the automatic welding machine is improved.
Preferably, the rotating assembly comprises a base and a rotating disc rotatably connected with the base, and the welding mechanism is connected with the rotating disc.
Through adopting above-mentioned technical scheme, when welding mechanism rotated, the rolling disc drove welding mechanism and rotates on the base, made welding mechanism rotate more smoothly.
Preferably, the base is provided with two positioning blocks which are symmetrical about the axis center of the rotating disc, and the rotating disc is provided with a locking block connected with the positioning blocks.
Through adopting above-mentioned technical scheme, after welding mechanism turned to and corresponded rather than one of them station, be connected the latch segment of rolling disc and one of them locating piece on the base, through the cooperation of latch segment and locating piece, made the rolling disc unable rotate on the base, and then made welding mechanism during operation comparatively stable.
Preferably, each positioning block is provided with a positioning hole, and the locking block is provided with a locking rod inserted into the positioning hole in a penetrating manner.
By adopting the technical scheme, when the locking block is connected with the positioning block, the locking rod of the locking block is arranged in the positioning hole of the positioning block in a penetrating manner, and the locking block and the positioning block are matched through the locking rod and the positioning hole, so that the rotating disc cannot rotate on the base.
Preferably, a limiting hole is formed in the side face, provided with the positioning hole, of the positioning block, and a limiting screw abutted against the locking block penetrates through the limiting hole.
Through adopting above-mentioned technical scheme, spacing hole is worn to locate by stop screw, and when the rolling disc was rotatory, the latch segment and the stop screw looks butt of rolling disc, through the cooperation of latch segment and stop screw, the rotation of restriction rolling disc made the rolling disc can't rotate on the base, and simultaneously, the check lock lever on the latch segment corresponded with the locating piece on the locating piece, made things convenient for the check lock lever to insert in the locating hole.
Preferably, the supporting mechanism includes two supporting wheels whose axes are parallel to each other, two supporting cavities for embedding the pipeline are formed between the supporting wheels, the welding mechanism is provided with a butt-joint wheel, and the supporting wheels and the butt-joint wheel jointly form a clamping cavity for clamping the pipeline.
Through adopting above-mentioned technical scheme, the pipeline is when welding, with the support intracavity that two supporting wheels of pipeline embedding formed, welding mechanism moves down simultaneously, and welding mechanism's butt wheel and pipeline butt through the common cooperation of two supporting wheels and butt wheel, make the pipeline more stable on supporting mechanism, the probability that the pipeline removed when reducing the pipeline welding.
Preferably, the supporting mechanism further comprises a driving motor for driving the supporting wheel to rotate, and an output shaft of the driving motor is in transmission connection with the supporting wheel.
Through adopting above-mentioned technical scheme, driving motor's output shaft drives the supporting wheel and rotates, and the supporting wheel drives pipeline and rotates, makes the pipeline rotate along the axis of pipeline, makes pipeline welded region bigger, and the welding is more firm.
Preferably, the automatic welding machine further comprises a bearing mechanism corresponding to the supporting mechanism, the bearing mechanism comprises a base and two bearing wheels arranged on the base and having axes parallel to each other, and a bearing cavity for embedding the pipeline is formed between the two bearing wheels.
By adopting the technical scheme, when the pipeline is welded, one end of the pipeline, which is far away from the supporting mechanism, is abutted against the bearing mechanism, and the pipeline is more stable during welding through the supporting action of the bearing mechanism; when the pipeline is welded, one end of the pipeline, which is far away from the supporting mechanism, is embedded into the bearing cavity between the two bearing wheels, and the pipeline is more stable during welding through the support of the two bearing wheels.
Preferably, the automatic welding machine further comprises a sliding rail, and the base is connected to the sliding rail in a sliding manner.
By adopting the technical scheme, the bearing mechanism moves on the slide rail through the base, so that the position of the bearing mechanism can be adjusted, and the bearing mechanism can support pipelines with different lengths.
1. Preferably, the automatic welder further comprises a flux recovery trolley for recovering flux.
2. Through adopting above-mentioned technical scheme, the welding flux recovery dolly is used for the residual welding flux on the recovery pipeline, reduces the waste of welding flux.
In summary, the present application includes at least one of the following beneficial technical effects:
3. the pipelines of the two stations are welded through one welding mechanism, so that the welding mechanism continuously works all the time, and the working efficiency of the automatic welding machine is improved;
4. when the welding mechanism rotates to correspond to one of the stations, the locking block of the rotating disc is connected with one of the positioning blocks on the base, and the rotating disc cannot rotate on the base through the matching of the locking block and the positioning block, so that the welding mechanism is stable in working;
5. when the pipeline is welded, one end of the pipeline, which is far away from the supporting mechanism, is abutted to the bearing mechanism, and the pipeline is more stable during welding under the supporting effect of the bearing mechanism.
Drawings
FIG. 1 is a schematic view of an overall structure of an automatic welding machine according to an embodiment of the present application.
Fig. 2 is a schematic overall structure diagram of the support mechanism and the upright according to the embodiment of the present application.
Fig. 3 is a schematic structural diagram of a pillar according to an embodiment of the present application.
Fig. 4 is a schematic structural diagram of a rotating assembly according to an embodiment of the present application.
Fig. 5 is a schematic structural diagram of a bearing mechanism according to an embodiment of the present application.
Description of reference numerals: 1. a frame; 11. a station; 12. a support mechanism; 121. a support wheel; 122. a drive motor; 123. a support cavity; 2. a column; 21. sliding the column; 22. a swivel assembly; 23. a base; 231. positioning blocks; 232. positioning holes; 233. a limiting hole; 234. a limit screw; 24. rotating the disc; 241. a locking block; 242. a limiting block; 243. a locking hole; 244. a locking lever; 245. anti-drop balls; 3. a welding mechanism; 31. a butting wheel; 4. a carrying mechanism; 41. a base; 42. a load wheel; 43. a pulley; 44. a load bearing cavity; 5. a flux recovery trolley; 6. a slide rail.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses automatic double-station pipeline welding machine which is used for welding pipelines. Referring to fig. 1, the automatic welding machine comprises a frame 1, a stand column 2, a welding mechanism 3, a bearing mechanism 4 and a welding flux recovery trolley 5, wherein the stand column 2 is connected to the frame 1, the stand column 2 is located in the middle of the frame 1, the frame 1 is provided with two stations 11, and the two stations 11 are arranged in a central symmetry mode relative to the stand column 2.
Referring to fig. 1 and 2, each station 11 includes a supporting mechanism 12, the supporting mechanism 12 includes two supporting wheels 121 and two driving motors 122, axes of the two supporting wheels 121 are parallel to each other, a supporting cavity 123 for embedding a pipeline is formed between the two supporting wheels 121, the pipeline is embedded in the supporting cavity 123 during pipeline welding, the pipeline is supported by the two supporting wheels 121, and the probability that the pipeline rotates along the axis of the pipeline during pipeline welding is reduced.
Two driving motors 122 are arranged on the machine frame 1, the two driving motors 122 are in one-to-one correspondence with the two supporting wheels 121, and output shafts of the driving motors 122 are in transmission connection with the supporting wheels 121, so that the driving motors 122 drive the supporting wheels 121 to rotate along the axes of the supporting wheels 121, the rotating directions of the two supporting wheels 121 are the same, and the two supporting wheels 121 drive the pipelines in the supporting cavities 123 to rotate along the same direction.
The two welding flux recovery trolleys 5 are arranged, the two welding flux recovery trolleys 5 correspond to the two supporting mechanisms 12, and when the welding mechanism 3 is used, the welding flux recovery trolleys 5 are located below the pipeline welding position and used for receiving and recovering redundant welding fluxes.
Referring to fig. 2 and 3, the upright column 2 includes a sliding column 21 and a rotating assembly 22 for driving the welding mechanism 3 to rotate, the rotating assembly 22 includes a base 23 and a rotating disc 24, the base 23 is connected to the frame 1, the rotating disc 24 is rotatably connected to the base 23, and the rotating disc 24 and the base 23 are coaxially arranged, the sliding column 21 is vertically connected to the side surface of the rotating disc 24 far away from the base 23, in the embodiment, the sliding column 21 and the rotating disc 24 are integrally arranged, and the welding mechanism 3 is slidably connected to the sliding column 21, so that the welding mechanism 3 can slide up and down on the sliding column 21.
The welding mechanism 3 comprises a welding gun (not shown in the figure) and an abutting wheel 31, when the welding mechanism 3 is used, the abutting wheel 31 is positioned above the supporting mechanism 12, and the abutting wheel 31 and the two supporting wheels 121 form a clamping cavity for clamping the pipeline.
Referring to fig. 3 and 4, the base 23 is provided with two positioning blocks 231 which are symmetrical with respect to the axis of the rotating disc 24, the positioning blocks 231 are connected with the outer ring of the base 23, the two positioning blocks 231 correspond to the two stations 11 respectively, the upper side surface of each positioning block 231 is provided with a positioning hole 232 and a limiting hole 233, a limiting screw 234 penetrates through the limiting hole 233, the rotating disc 24 is provided with a locking block 241, the locking block 241 is convexly provided with a limiting block 242 which extends out of the outer ring of the rotating disc 24, the limiting block 242 is provided with a locking hole 243, a locking rod 244 penetrates through the locking hole 243, and one end of the locking rod 244 is provided with an anti-falling ball 245 of which the diameter.
When the welding mechanism 3 welds a pipe on another station 11, the limit screw 234 is inserted into the limit hole 233 of the positioning block 231 corresponding to the station 11, the end of the limit screw 234 protrudes out of the limit hole 233, the rotating disc 24 is rotated, the rotating disc 24 drives the sliding column 21 to rotate, the sliding column 21 drives the welding mechanism 3 to rotate, when the limit block 242 of the locking block 241 abuts against the limit screw 234, the rotating disc 24 stops rotating, and at this time, the welding mechanism 3 is located above the station 11, so that the welding mechanism 3 can weld the pipe on the station 11.
Referring to fig. 5, the automatic welding machine further includes a slide rail 6 disposed on the ground, the sliding direction of the slide rail 6 is parallel to the axis of the support wheel 121, the bearing mechanism 4 includes a base 41 connected to the slide rail 6 in a sliding manner and two bearing wheels 42 disposed on the base 41, a plurality of pulleys 43 are disposed at the bottom of the base 41, the plurality of pulleys 43 are all connected to the slide rail 6 in a rolling manner, the axes of the two bearing wheels 42 are parallel to each other, and a bearing cavity 44 for embedding a pipeline is formed between the two bearing wheels 42.
The working principle of the embodiment is as follows: when the automatic welding machine is used, a pipeline needing to be welded is placed on the supporting mechanism 12 of one of the stations 11, one end, far away from the supporting mechanism 12, of the pipeline is placed in the bearing cavity 44 of the bearing mechanism 4, the pipeline is embedded in the supporting cavity 123, the welding mechanism 3 slides downwards subsequently, the abutting wheel 31 of the welding mechanism 3 is abutted to the pipeline, the pipeline is fixed on the station 11 through the abutting wheel 31 and the two supporting wheels 121, then the pipeline is welded by the welding gun, and when the welding gun welds the pipeline, a worker synchronously performs blanking and feeding of the other station 11.
After the pipeline welding of one station 11 is completed, the limit screw 234 is inserted into the limit hole 233 corresponding to the other station 11, the rotating disc 24 is rotated until the limit block 242 on the rotating disc 24 abuts against the limit screw 234, then the locking rod 244 is inserted into the positioning hole 232 of the positioning block 231, at this time, the welding mechanism 3 is located right above the other station 11, the welding mechanism 3 is slid downwards, and the pipeline is welded by the welding gun.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a duplex position pipeline automatic welder which characterized in that: including frame (1) that has two stations (11), locate stand (2) on frame (1) and locate welding mechanism (3) on stand (2), two stations (11) are about stand (2) central symmetry sets up, and each station (11) all include supporting mechanism (12) that support the pipeline, stand (2) are including driving welding mechanism (3) rotate and make welding mechanism (3) and two corresponding gyration subassemblies (22) of supporting mechanism (12).
2. The double-station automatic pipeline welding machine according to claim 1, wherein: the rotary component (22) comprises a base (23) and a rotary disc (24) rotatably connected with the base (23), and the welding mechanism (3) is connected to the rotary disc (24).
3. The double-station automatic pipeline welder according to claim 2, characterized in that: the base (23) is provided with two positioning blocks (231) which are symmetrical about the axis center of the rotating disc (24), and the rotating disc (24) is provided with a locking block (241) connected with the positioning blocks (231).
4. The double-station automatic pipeline welder according to claim 3, characterized in that: each positioning block (231) is provided with a positioning hole (232), and a locking rod (244) inserted into the positioning hole (232) penetrates through the locking block (241).
5. The double-station automatic pipe welder according to claim 4, characterized in that: the side surface of the positioning block (231) provided with the positioning hole (232) is provided with a limiting hole (233), and the limiting hole (233) is provided with a limiting screw (234) in a penetrating manner, wherein the limiting screw is abutted to the locking block (241).
6. The double-station automatic pipeline welding machine according to claim 1, wherein: the supporting mechanism (12) comprises two supporting wheels (121) with axes parallel to each other, a supporting cavity (123) for embedding the pipeline is formed between the supporting wheels (121), the welding mechanism (3) is provided with a butting wheel (31), and the supporting wheels (121) and the butting wheel (31) jointly form a clamping cavity for clamping the pipeline.
7. The double-station automatic pipe welder according to claim 6, characterized in that: the supporting mechanism (12) further comprises a driving motor (122) for driving the supporting wheel (121) to rotate, and an output shaft of the driving motor (122) is in transmission connection with the supporting wheel (121).
8. The double-station automatic pipeline welding machine according to claim 1, wherein: the automatic welding machine further comprises a bearing mechanism (4) corresponding to the supporting mechanism (12), the bearing mechanism (4) comprises a base (41) and two bearing wheels (42) arranged on the base (41) and having mutually parallel axes, and a bearing cavity (44) for embedding a pipeline is formed between the two bearing wheels (42).
9. The double-station automatic pipe welder according to claim 8, characterized in that: the automatic welding machine further comprises a sliding rail (6), and the base (41) is connected to the sliding rail (6) in a sliding mode.
10. The double-station automatic pipeline welding machine according to claim 1, wherein: the automatic welding machine also comprises a flux recovery trolley (5) for recovering the flux.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021804659.XU CN213105394U (en) | 2020-08-25 | 2020-08-25 | Double-station automatic pipeline welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021804659.XU CN213105394U (en) | 2020-08-25 | 2020-08-25 | Double-station automatic pipeline welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213105394U true CN213105394U (en) | 2021-05-04 |
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ID=75656231
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021804659.XU Expired - Fee Related CN213105394U (en) | 2020-08-25 | 2020-08-25 | Double-station automatic pipeline welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213105394U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114453805A (en) * | 2022-04-13 | 2022-05-10 | 湖北欧鑫科技有限公司 | Waterproof mechanical automatic rotating welding machine for garden construction |
| CN116765668A (en) * | 2023-08-24 | 2023-09-19 | 济南鼎拓电气有限公司 | Automatic welding machine for tubular bus |
-
2020
- 2020-08-25 CN CN202021804659.XU patent/CN213105394U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114453805A (en) * | 2022-04-13 | 2022-05-10 | 湖北欧鑫科技有限公司 | Waterproof mechanical automatic rotating welding machine for garden construction |
| CN114453805B (en) * | 2022-04-13 | 2022-06-21 | 湖北欧鑫科技有限公司 | Waterproof mechanical automatic rotating welding machine for garden construction |
| CN116765668A (en) * | 2023-08-24 | 2023-09-19 | 济南鼎拓电气有限公司 | Automatic welding machine for tubular bus |
| CN116765668B (en) * | 2023-08-24 | 2023-10-20 | 济南鼎拓电气有限公司 | Automatic welding machine for tubular bus |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210504 |
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| CF01 | Termination of patent right due to non-payment of annual fee |