CN213079306U - Panel belt cleaning device of photovoltaic module processing usefulness - Google Patents

Panel belt cleaning device of photovoltaic module processing usefulness Download PDF

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Publication number
CN213079306U
CN213079306U CN202021803999.0U CN202021803999U CN213079306U CN 213079306 U CN213079306 U CN 213079306U CN 202021803999 U CN202021803999 U CN 202021803999U CN 213079306 U CN213079306 U CN 213079306U
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China
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base
cleaning
photovoltaic module
cleaning device
water
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CN202021803999.0U
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Chinese (zh)
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翁兴锋
李优林
刘永保
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Jiangxi Taibo Green Energy Technology Co ltd
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Jiangxi Taibo Green Energy Technology Co ltd
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Abstract

The utility model provides a panel cleaning device for processing a photovoltaic module, which comprises a base, wherein two ends of the bottom of the base are respectively provided with an inlet/outlet inclined platform, a U-shaped cleaning tank is arranged between the two inlet/outlet inclined platforms on the base, the bottom of the U-shaped cleaning tank is provided with a porous water leaking plate, four rectangular openings are arranged on the porous water leaking plate one by one, a single-groove roller is movably arranged in each rectangular opening, a rotating shaft is arranged at the central part of each single-groove roller in an alternating manner, an anti-tilting component is arranged between every two adjacent single-groove rollers, each anti-tilting component comprises two limiting rollers and a bow-shaped frame, two ends of each limiting roller are rotatably connected with the corresponding bow-shaped frame, and three telescopic push rods are respectively arranged on the outer walls of the two sides of the base, and each telescopic push rod output shaft movably penetrates through the base shell and extends into the U-shaped cleaning tank to be connected with the corresponding bow-shaped frame. The utility model is suitable for an assembly line operation has not only saved the cost of labor to cleaning efficiency has still been improved.

Description

Panel belt cleaning device of photovoltaic module processing usefulness
Technical Field
The utility model relates to a technical field of photovoltaic product processing specifically is a panel belt cleaning device of photovoltaic module processing usefulness.
Background
The photovoltaic module (also called solar panel) is a core part in a solar power generation system and is also the most important part in the solar power generation system. The solar energy is converted into electric energy and then is transmitted to a storage battery for storage or the load is pushed to work.
Photovoltaic module need clean the panel when adding man-hour, can improve connection quality when ensureing concatenation or bonding, but keep flat the panel on the clean bench under the current condition, then the manual work is washd with the help of the squirt, this mode efficiency is lower, can not form the operation mode of assembly line, for solving this problem, also some cleaning equipment on the market is to stick up the panel and remove the washing, but need artifical synchronous following to carry out supplementary hand support when removing the panel, consequently, consumption to the aspect of the cost of labor is great, and work efficiency also remains to improve.
SUMMERY OF THE UTILITY MODEL
The utility model mainly provides a panel belt cleaning device of photovoltaic module processing usefulness for solve the technical problem who proposes in the above-mentioned background art.
The utility model provides a technical scheme that above-mentioned technical problem adopted does:
a panel cleaning device for processing a photovoltaic module comprises a base, wherein two ends of the bottom of the base are respectively provided with an inlet/outlet inclined table, a U-shaped cleaning tank is arranged between the two inlet/outlet inclined tables on the base, a porous water leaking plate is arranged at the bottom in the U-shaped cleaning tank, four rectangular openings are formed in the porous water leaking plate one by one, a single-groove roller is movably arranged in each rectangular opening, a rotating shaft is inserted in the center of each single-groove roller, and two ends of each rotating shaft respectively movably penetrate through the groove walls of the two sides of the U-shaped cleaning tank and extend to the two sides of the outside of the base to be rotatably connected through bearings;
every two adjacent all be equipped with between the single groove gyro wheel and prevent inclining the subassembly, every prevent inclining the subassembly and all include two spacing rollers and bow-shaped frame, the perpendicular and symmetry setting of two spacing rollers of same group, every the both ends of spacing roller all are connected with the bow-shaped frame rotation that corresponds, just install three telescopic push rod on the both sides outer wall of base respectively, every telescopic push rod output shaft is equal activity runs through the base casing and is connected with corresponding bow-shaped frame in extending to U type washing tank.
Furthermore, every the adjacent one end of pivot all is equipped with the sprocket, and all sprockets all are the transmission through the chain and connect, and the pivot one end that is close to one of them advance/ejection of compact sloping platform runs through the sprocket and has driving motor through the coupling joint.
Furthermore, the bottom of the base is positioned at the lower end of the porous water leaking plate and is of a hollow structure, and a water outlet pipe is arranged at one end, close to the driving motor, of the base and at the opposite side of the base.
Furthermore, water baffles are respectively arranged at the bottoms of the two ends of the U-shaped cleaning tank, and the height of the top of each slope of the feeding/discharging sloping platform is consistent with that of the top of each water baffle.
Furthermore, each feeding/discharging sloping platform comprises a sloping frame, side plates are arranged on two sides of the sloping frame, and a plurality of rotatable rolling shafts are arranged between the two side plates one by one along a sloping surface.
Further, all be equipped with between per two adjacent anti-tilt components and clean the mechanism, every clean the mechanism and all include the backup pad, every the backup pad lower extreme is all perpendicular and the symmetry is provided with two and cleans the roller, every the backup pad upper surface all installs two and cleans the motor, and two clean the equal activity of motor output shaft and run through the backup pad and extend to the lower extreme and be connected with two and clean the roller respectively, every clean the roller keep away from and clean motor one end all be rotation with porous hourglass water board and be connected through the bearing.
Furthermore, a plurality of high-pressure spray heads are arranged on the groove walls of the two sides of the U-shaped cleaning groove one by one, the number of the high-pressure spray heads on the two sides is equal, two groups of water delivery pipe networks are arranged on the outer walls of the two sides of the base, each high-pressure spray head penetrates through the base shell through a pipeline and extends to the outside to be connected with the corresponding water delivery pipe network, and the bottoms of the two groups of water delivery pipe networks are connected with high-pressure water inlet pipes.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a send into the panel along the advance/ejection of compact sloping platform of U type washing tank feed end, support along with rolling of every single groove gyro wheel in bottom, the steady removal of help panel, two spacing rollers by every anti-tilt assembly in the panel both sides realize suitable spacing adjustment with the help of telescopic push rod, can replace the manual work to support the panel fixed, prevent that the panel from empting, receive higher stability under the condition of water impact when wasing, be applicable to the pipelining, the cost of labor has not only been saved, and cleaning efficiency has still been improved.
The present invention will be explained in detail with reference to the drawings and specific embodiments.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of area A of FIG. 1;
FIG. 3 is an enlarged view of area B of FIG. 1;
FIG. 4 is an enlarged view of area C of FIG. 1;
fig. 5 is a schematic view of the structure of the chain wheel and chain transmission of the present invention.
In the figure: 1. a base; 1a, a U-shaped cleaning tank; 11. a porous weeping plate; 11a, a rectangular opening; 12. a single-groove roller; 12a, a rotating shaft; 12a-1, a sprocket; 12a-2, a chain; 13. a water baffle; 2. an inlet/outlet ramp; 21. a ramp frame; 22. a roller; 3. an anti-roll assembly; 31. a limiting roller; 32. an arched frame; 33. a telescopic push rod; 4. a cleaning mechanism; 41. a support plate; 42. cleaning a motor; 43. cleaning the roller; 5. a high pressure spray head; 6. a water delivery pipe network; 7. a high-pressure water inlet pipe; 8. a water outlet pipe; 9. the motor is driven.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully with reference to the accompanying drawings, in which several embodiments of the present invention are shown, but the present invention can be implemented in different forms, and is not limited to the embodiments described in the text, but rather, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the use of the term knowledge in the specification of the present invention is for the purpose of describing particular embodiments and is not intended to limit the present invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In the embodiment, referring to fig. 1-5, a panel cleaning device for processing a photovoltaic module comprises a base 1, wherein two ends of the bottom of the base 1 are respectively provided with an inlet/outlet inclined table 2, a U-shaped cleaning tank 1a is arranged between the two inlet/outlet inclined tables 2 on the base 1, the bottom of the U-shaped cleaning tank 1a is provided with a porous water leaking plate 11, the bottoms of the two ends of the U-shaped cleaning tank 1a are respectively provided with a water baffle 13 to reduce water on the porous water leaking plate 11 from flowing out to the outside, the height of the top of each inlet/outlet inclined table 2 is consistent with the height of the top of the water baffle 13 to facilitate the movement of the panel, the porous water leaking plate 11 is provided with four rectangular openings 11a one by one, a single-groove roller 12 is movably arranged in each rectangular opening 11a, a rotating shaft 12a is inserted in the center of each single-groove roller 12, the two ends of the rotating shaft 12a respectively and movably penetrate through the two side tank walls of the U-shaped cleaning tank 1a and extend to the two sides outside the base 1 to be in rotating connection through a bearing, one adjacent end of each rotating shaft 12a is provided with a chain wheel 12a-1, all the chain wheels 12a-1 are in transmission connection through chains 12a-2, one end of the rotating shaft 12a close to one of the feeding/discharging inclined platforms 2 penetrates through the chain wheel 12a-1 and is connected with a driving motor 9 through a coupler, the driving motor 9 drives the whole rotating shaft 12a to rotate, so that all the single-groove rollers 12 can synchronously rotate to drive the panel to move, the lower end of the porous water leakage plate 11 at the bottom in the base 1 is of a hollow structure, a water outlet pipe 8 is arranged at one end of the base 1 close to the driving motor 9 and at the opposite side, and cleaned sewage can leak into a cavity at the, finally, the water is pumped out from the water outlet pipe 8 for centralized treatment.
Specifically, referring to fig. 1, 3 and 4, an anti-roll assembly 3 is disposed between every two adjacent single-groove rollers 12, each anti-roll assembly 3 includes two limit rollers 31 and a bow 32, the two limit rollers 31 of the same group are vertically and symmetrically disposed, the roller surfaces of the limit rollers 31 can be made of rubber materials, and have good protection and good buffering capacity, both ends of each limit roller 31 are rotatably connected with the corresponding bow 32, three telescopic push rods 33 are respectively mounted on the outer walls of both sides of the base 1, the telescopic push rods 33 can be electric push rods or hydraulic push rods, the output shafts of each telescopic push rod 33 movably penetrate through the housing of the base 1 and extend into the U-shaped cleaning tank 1a to be connected with the corresponding bow 32, and the telescopic movement of the telescopic push rods 33 can be implemented by corresponding device controllers, make every two spacing rollers 31 of symmetry setting can adjust according to panel thickness, improve adaptability, also improve the stability of supplementary support simultaneously.
Specifically, referring to fig. 2, each of the material inlet/outlet ramps 2 includes a ramp frame 21, side plates are disposed on two sides of the ramp frame 21, and a plurality of rotatable rollers 22 are disposed between the two side plates one by one along a ramp surface, so that the panel can easily slide when moving in and out.
Specifically, referring to fig. 1 and 3, a cleaning mechanism 4 is disposed between every two adjacent anti-tilt assemblies 3, each cleaning mechanism 4 includes a supporting plate 41, two ends of the supporting plate 41 are fixed on two sides of the top of the base 1 by bolts, two cleaning rollers 43 are disposed at the lower end of each supporting plate 41 vertically and symmetrically, the roller surface of each cleaning roller 43 can be made of fabric material or sponge material convenient for cleaning, so as to improve the cleaning quality, two cleaning motors 42 are mounted on the upper surface of each supporting plate 41, output shafts of the two cleaning motors 42 movably penetrate the supporting plate 41 and extend to the lower ends to be connected with the two cleaning rollers 43 respectively, one end of each cleaning roller 43 far from the cleaning motor 42 is rotatably connected with the porous water leakage plate 11 through a bearing, when the corresponding two cleaning motors 42 work, the two cleaning rollers 43 rotate in opposite directions, cleaning is performed along the moving direction of the panel.
Specifically, referring to fig. 1 and 4, a plurality of high-pressure nozzles 5 are arranged on the two side walls of the U-shaped cleaning tank 1a one by one, the number of the high-pressure nozzles 5 on the two sides is equal, two sets of water delivery pipes 6 are arranged on the outer walls of the two sides of the base 1, each high-pressure nozzle 5 penetrates through the shell of the base 1 through a pipeline and extends to the outside to be connected with the corresponding water delivery pipe 6, the bottoms of the two sets of water delivery pipes 6 are connected with high-pressure water inlet pipes 7, the high-pressure water inlet pipes 7 can be externally connected with corresponding high-pressure water pumps, cleaning water is delivered into the two sets of water delivery pipes 6 from the high-pressure water inlet pipes 7, and then is sprayed from each.
The utility model discloses a concrete operation as follows:
firstly, a panel to be cleaned slides to the nearest single-groove roller 12 from the feeding end of the U-shaped cleaning tank 1a by means of a roller 22 of an inlet/outlet inclined table 2, the single-groove roller 12 can be supported in a rolling manner, then a driving motor 9 works, all rotating shafts 12a are driven to rotate by means of a transmission structure of a chain wheel 12a-1 and a chain 12a-2, all the single-groove rollers 12 can synchronously rotate, so that the panel is driven to move, at the moment, the telescopic movement of a telescopic push rod 33 is implemented by a corresponding equipment controller, every two limiting rollers 31 which are symmetrically arranged can be adjusted according to the thickness of the panel, the supporting and holding of two sides are realized, then a high-pressure water inlet pipe 7 is opened to pressurize and feed water from two groups of water conveying pipes 6 to each high-pressure spray nozzle 5 in sequence, cleaning water is sprayed to two sides of the panel, and then the cleaning motors, and the corresponding two cleaning rollers 43 are driven to rotate reversely, and cleaning is carried out along the moving direction of the panel until the discharging end of the U-shaped cleaning tank 1a is reached and the discharging is carried out in a sliding way by virtue of the roller 22 of the feeding/discharging inclined table 2.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, if the method and the technical solution of the present invention are adopted, the present invention can be directly applied to other occasions without substantial improvement, and the present invention is within the protection scope of the present invention.

Claims (7)

1. The panel cleaning device for processing the photovoltaic module comprises a base (1) and is characterized in that two ends of the bottom of the base (1) are respectively provided with an inlet/outlet inclined table (2), a U-shaped cleaning tank (1a) is arranged between the two inlet/outlet inclined tables (2) on the base (1), the bottom of the U-shaped cleaning tank (1a) is provided with a porous water leaking plate (11), the porous water leaking plate (11) is provided with four rectangular openings (11a) one by one, a single-groove roller (12) is movably arranged in each rectangular opening (11a), a rotating shaft (12a) is inserted into the center of each single-groove roller (12), and two ends of each rotating shaft (12a) respectively movably penetrate through the tank walls on two sides of the U-shaped cleaning tank (1a) and extend to two outer sides of the base (1) to be in rotating connection through bearings;
every two adjacent all be equipped with between single groove gyro wheel (12) and prevent subassembly (3), every prevent subassembly (3) including two spacing rollers (31) and bow (32), set up with two spacing rollers (31) of a set of perpendicular and symmetry, every the both ends of spacing roller (31) all rotate with bow (32) that correspond and are connected, just install three telescopic push rod (33) on the both sides outer wall of base (1) respectively, every telescopic push rod (33) output shaft activity is all run through base (1) casing and is connected with corresponding bow (32) in extending to U type washing tank (1 a).
2. The panel cleaning device for processing the photovoltaic module is characterized in that chain wheels (12a-1) are arranged at one adjacent end of each rotating shaft (12a), all the chain wheels (12a-1) are in transmission connection through chains (12a-2), and one end of the rotating shaft (12a) close to one of the feeding/discharging inclined tables (2) penetrates through the chain wheels (12a-1) and is connected with a driving motor (9) through a coupler.
3. The panel cleaning device for processing the photovoltaic module as recited in claim 1, wherein the bottom of the base (1) is located at the lower end of the porous water leaking plate (11) and is of a hollow structure, and a water outlet pipe (8) is arranged at one end of the base (1) close to the driving motor (9) and at the opposite side of the base (1).
4. The panel cleaning device for processing the photovoltaic module as recited in claim 1, wherein water baffles (13) are respectively installed at the bottoms of the two ends of the U-shaped cleaning tank (1a), and the height of the top of each feeding/discharging ramp (2) is consistent with the height of the top of each water baffle (13).
5. The panel cleaning device for processing the photovoltaic module as recited in claim 1, wherein each of the feeding/discharging ramps (2) comprises a ramp frame (21), side plates are arranged on both sides of the ramp frame (21), and a plurality of rotatable rollers (22) are arranged between the two side plates one by one along a slope surface.
6. The panel cleaning device for processing the photovoltaic module as recited in claim 1, wherein a cleaning mechanism (4) is arranged between every two adjacent anti-tilting components (3), each cleaning mechanism (4) comprises a supporting plate (41), two cleaning rollers (43) are vertically and symmetrically arranged at the lower end of each supporting plate (41), two cleaning motors (42) are mounted on the upper surface of each supporting plate (41), output shafts of the two cleaning motors (42) movably penetrate through the supporting plate (41) and extend to the lower ends to be respectively connected with the two cleaning rollers (43), and one end, far away from the cleaning motors (42), of each cleaning roller (43) is rotatably connected with the porous water leakage plate (11) through a bearing.
7. The panel cleaning device for processing the photovoltaic module as recited in claim 1, wherein a plurality of high pressure nozzles (5) are arranged on the two side walls of the U-shaped cleaning tank (1a) one by one, the number of the high pressure nozzles (5) on the two sides is equal, two sets of water delivery pipes (6) are arranged on the outer walls of the two sides of the base (1), each high pressure nozzle (5) penetrates through the shell of the base (1) through a pipeline and extends to the outside to be connected with the corresponding water delivery pipe (6), and the bottoms of the two sets of water delivery pipes (6) are connected with high pressure water inlet pipes (7).
CN202021803999.0U 2020-08-25 2020-08-25 Panel belt cleaning device of photovoltaic module processing usefulness Active CN213079306U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021803999.0U CN213079306U (en) 2020-08-25 2020-08-25 Panel belt cleaning device of photovoltaic module processing usefulness

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021803999.0U CN213079306U (en) 2020-08-25 2020-08-25 Panel belt cleaning device of photovoltaic module processing usefulness

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CN213079306U true CN213079306U (en) 2021-04-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113814211A (en) * 2021-08-16 2021-12-21 蚌埠高华电子股份有限公司 Marginalization matched cleaning device and method before liquid crystal glass etching
CN116493307A (en) * 2023-05-06 2023-07-28 乔路铭科技股份有限公司 Fine processing equipment for surface of automobile decorative plate

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113814211A (en) * 2021-08-16 2021-12-21 蚌埠高华电子股份有限公司 Marginalization matched cleaning device and method before liquid crystal glass etching
CN113814211B (en) * 2021-08-16 2022-09-23 蚌埠高华电子股份有限公司 Marginalization matched cleaning device and method before liquid crystal glass etching
CN116493307A (en) * 2023-05-06 2023-07-28 乔路铭科技股份有限公司 Fine processing equipment for surface of automobile decorative plate
CN116493307B (en) * 2023-05-06 2023-10-13 乔路铭科技股份有限公司 Fine processing equipment for surface of automobile decorative plate

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