CN213045316U - N95(KN95) gauze mask machine with production line space saving function - Google Patents

Abstract

The utility model discloses a N95(KN95) gauze mask machine with save production line space, include: a base, a supporting frame, a feeding structure, a nose bridge strip feeding structure, a stamping structure, an ear band welding structure, a folding structure, a steering structure, a sealing edge structure, a rolling cutting structure and a discharging structure, the feeding structure is fixedly arranged on the supporting frame, the base is positioned at one end of the supporting frame, the nose bridge strip putting structure is arranged on the base, the nose bridge strip putting structure is positioned at the top end of the base, and the nose bridge strip putting structure is positioned at the feed opening, the utility model relates to the technical field of mask production, the N95(KN95) mask machine with the production line space saving function has reasonable design, simple use method and convenient operation, optimizes the utilization rate of space, reduces the occupied space of the mask and a production line, improves the production speed of the mask, and accomplish the automatic input of bridge of the nose strip through bridge of the nose strip input structure, need not manual operation, reduce the cost.

Description

N95(KN95) gauze mask machine with production line space saving function

Technical Field

The utility model relates to a gauze mask production technical field specifically is a N95(KN95) gauze mask machine with save production line space.

Background

The gauze mask machine is with the multilayer non-woven fabrics through hot pressing, folding forming, ultrasonic bonding, the waste material excision, processes such as ear area bridge of the nose strip welding produce the various gauze masks that have certain filtering quality, and gauze mask equipment is not the machine of single unit, and the process of various differences is accomplished in the cooperation of its many machines that needs, and the more popular gauze mask equipment in market includes: a cup-shaped mask machine, a non-woven fabric plane mask machine, an N95 mask machine, a 3M9001/9002 folding-type mask machine, a duckbilled-type mask machine, a three-dimensional dustproof mask machine and the like.

Because the mask production technology needs a plurality of machines to cooperate with each other for production, the floor space occupied by the mask machine equipment on the production line in the market at present is large, about 9-10 meters, the production efficiency is low, when the mask is machined, a nose bridge strip needs to be manually placed, automation cannot be achieved, and therefore the mask production technology aims at the problems and conducts deep research, and the scheme is generated.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides a N95(KN95) gauze mask machine with sparingly produce line space has optimized the utilization ratio in space, has reduced the occupation of land space of gauze mask and production line, improves gauze mask production speed, has solved the problem of mentioning in the above background art.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: an N95(KN95) mask machine with production line space saving mainly comprises: the device comprises a base, a support frame, a feeding structure, a nose bridge strip feeding structure, a stamping structure, an ear band welding structure, a folding structure, a steering structure, a sealing edge structure, a rolling cutting structure and a discharging structure;

the feeding structure is fixedly installed on the supporting frame, the base is located one end of the supporting frame, the nose bridge strip feeding structure is arranged on the base, the nose bridge strip feeding structure is located at the top end of the base, the nose bridge strip feeding structure is located at a feeding hole, the stamping structure is arranged on the base, the ear belt welding structure is arranged on the base, the folding structure is arranged on the base, the steering structure is arranged on the base, the edge sealing structure is arranged on the base, the rolling cutting structure is arranged on the base, and the discharging structure is arranged on the base.

Preferably, the nose bridge delivering structure includes: the device comprises a fixed frame, a pressing strip feeding hole, an electric roller, a first pushing block, a second pushing block, a pushing plate, a rotating plate, a cutter and a pressing plate;

the pressing strip feeding port is arranged at one end of the fixed frame, the other end of the fixed frame is provided with an operating platform, the electric roller is fixedly arranged in the fixed frame, the first propelling block is sleeved at one end of the electric roller, the second propelling block is sleeved at the other end of the electric roller, the operating platform is provided with the propelling groove, the propelling plate is arranged on the operating platform, one end of the propelling plate is attached to the first propelling block, the other end of the propelling plate is arranged in the propelling groove, the rotating plate is arranged on the operating platform, the rotating plate and the operating platform are connected through a rotating gear, the pressing plate is fixedly arranged on the operating platform, one end of the pressing plate is attached to the second propelling block, and the cutter is arranged on the fixed frame, and a pushing plate is arranged on the fixed frame, and the outer wall surface of the pushing plate is attached to the bottom end of the cutter.

Preferably, the stamping structure comprises: the device comprises an impression ultrasonic device, an impression roller and an impression platform;

the impression cylinder set up in on the base, just the impression cylinder is located bridge of the nose strip puts in the structure discharge end, the impression hobbing cutter with the impression cylinder is laminated mutually, the impression platform set up in on the base, impression ultrasonic device fixed mounting in on the base, just impression ultrasonic device is located impression platform top, the impression platform with the base junction is provided with first cylinder.

Preferably, the ear band welding structure includes: a welding platform, a support frame, a rotating motor and an earband clamp;

welding platform fixed mounting in on the base, seted up on the base and passed the material hole, just it is located to pass the material hole welding platform one side, braced frame set up in on the base, just braced frame is located the welding platform top, the rotating electrical machines set up in braced frame is last, the ear band clamp is located the braced frame bottom, braced frame is last to be provided with the ear band and cuts, welding platform and the base junction is provided with the second cylinder.

Preferably, the folding structure comprises: a first folding wheel and a second folding wheel;

the first folding wheel is arranged on the base, the second folding wheel is arranged on the base, and the first folding wheel is attached to the second folding wheel.

Preferably, the steering structure includes: the device comprises a fixed frame, a pair of compaction rollers with the same structure, a dredging plate and a plurality of steering rings;

the fixing frame is fixedly installed on the base, the pressing roller is fixedly installed at one end of the fixing frame, the dredging plate is fixedly installed on the fixing frame, the dredging plate is located on one side of the pressing roller, the steering rings are arranged on the fixing frame, and the steering rings are different in angle.

Preferably, be provided with the folded sheet on the base, the folded sheet is located between banding structure and the hobbing structure, the folded sheet comprises fixing base, first folded sheet and second folded sheet, the fixing base with base fixed connection, first folded sheet and second folded sheet fixed mounting in on the fixing base.

Advantageous effects

The utility model provides a N95(KN95) gauze mask machine with sparingly produce line space possesses following beneficial effect: this N95(KN95) gauze mask machine with save production line space reasonable in design, the simple operation of being convenient for of application method, utilization ratio to the space has been optimized, the occupation of land space of gauze mask and production line has been reduced, improve gauze mask production speed, and accomplish the automatic input of bridge of the nose strip through bridge of the nose strip input structure, need not manual operation, reduce the cost, drive the operation of material loading structure through servo motor, thereby improve the production efficiency of gauze mask, it needs many machines to cooperate the production to have solved current gauze mask production technology, it is great to lead to present assembly line gauze mask machine equipment to occupy the ground space on the market, about 9-10 meters, and production efficiency is lower, when carrying out gauze mask processing, it puts to bridge of the nose to need the manual work, the problem of can't accomplishing automation.

Drawings

Fig. 1 is a schematic view of the overall structure of an N95(KN95) mask machine with space saving in the production line according to the present invention;

fig. 2 is a front view of an N95(KN95) mask machine with production line space saving according to the present invention;

fig. 3 is a side view of an N95(KN95) mask machine with space saving in the production line according to the present invention;

fig. 4 is a top view of the N95(KN95) mask machine with space saving in the production line according to the present invention;

fig. 5 is a schematic structural view of a nose bridge strip putting structure in an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a steering structure in an embodiment of the present invention.

In the figure: 1. a base; 2. a support frame; 3. a feeding structure; 4. a nose bridge strip delivery structure; 401. a fixed frame; 402. a material inlet of a pressing strip; 403. an electric roller; 404. a first propulsion block; 405. a second propulsion block; 406. a propulsion plate; 407. a rotating plate; 408. a cutter; 409. a pressing plate; 5. embossing the structure; 501. an embossing ultrasonic device; 502. an impression cylinder; 503. embossing a platform; 504. a first cylinder; 6. an ear band welding structure; 7. a folded configuration; 8. a steering structure; 801. a fixed mount; 802. a compacting drum; 803. a guide plate is thinned; 804. a steering ring; 9. a sealing edge structure; 10. a roll cutting structure; 11. a discharging structure; 12. and (5) folding the board.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.

The utility model provides a technical scheme: as can be seen from fig. 1 to 6 of the specification, the present invention provides an N95(KN95) mask machine with production line space saving, which mainly comprises: base 1, support frame 2, feed structure 3, nose bridge strip put in structure 4, impression structure 5, ear area welded structure 6, beta structure 7, turn to structure 8, banding structure 9, hobbing structure 10 and ejection of compact structure 11, the relation of connection is as follows:

feeding structure 3 fixed mounting is on support frame 2, base 1 is located 2 one ends of support frame, bridge of the nose strip puts in structure 4 and sets up on base 1, bridge of the nose strip puts in structure 4 and is located 1 top of base, and bridge of the nose strip puts in structure 4 and is located material loading mouth department, impression structure 5 sets up on base 1, ear area welded structure 6 sets up on base 1, beta structure 7 sets up on base 1, turn to structure 8 and set up on base 1, banding structure 9 sets up on base 1, hobbing structure 10 sets up on base 1, ejection of compact structure 11 sets up on base 1.

Can know through the above-mentioned general condition, when using, support material loading structure 3 fixedly through support frame 2, support this equipment through base 1, provide the raw materials for equipment through material loading structure 3, put in structure 4 through the bridge of the nose strip and cut the input, weld the ear strap at gauze mask both ends through ear strap welded structure 6, the gauze mask cloth of spreading in the production line through beta structure 7 is folded, subsequent banding work of being convenient for, carry out the banding through gauze mask cloth after the banding structure 9 fifty percent discount is folded, cut through hobbing structure 10 gauze mask after finishing, gauze mask after cutting puts in to collection device through ejection of compact structure 11 in, and discharge of the remaining waste material after will producing through ejection of compact structure 11.

The method comprises the following specific operation steps:

step S1: preparing raw materials, placing the raw materials for producing the mask in the feeding structure 3, introducing one end of the raw materials into the equipment, and introducing the nose bridge strip raw materials into the nose bridge strip putting structure 4; step S2: the nose bridge strips are put in, the nose bridge strips are cut and put in through a nose bridge strip putting structure 4, and the nose bridge strips are put on the cloth at fixed time intervals; step S3: impressing, namely impressing the cloth through the impressing structure 5 after the nose bridge strip is put in, and heating through ultrasonic equipment to weld the nose bridge strip on the fabric; step S4: welding the ear belt, conveying the cloth strips subjected to imprinting to the bottom end of the equipment, enabling the ear belt to pass through a material conveying hole formed in the base 1 and enter the ear belt welding structure 6, clamping the ear belt through an ear belt clamp, starting a second air cylinder, controlling a welding platform to lift through the second air cylinder, pressing the ear belt on the welding platform, attaching the ear belt to the fabric, starting ultrasonic heating to weld one end of the ear belt, driving the ear belt clamp to rotate through a rotating motor, cutting off the ear belt through an ear belt cutter, and welding the other end of the ear belt; step S5: the mask is folded, and when the mask cloth passes through the folding structure 7, the mask cloth is folded through the folding structure 7; step S6: turning the cloth, namely turning the folded cloth through a turning structure 8 so as to enable the cloth to enter the next process; step S7: sealing edges, namely sealing edges of the cloth through a sealing edge structure 9; step S8: performing rolling cutting, namely performing rolling cutting on the edge-sealed cloth through a rolling cutting structure 10, and cutting off redundant cloth; step S9: and discharging, namely discharging the processed mask through a discharging structure 11, and discharging the waste materials.

Preferably, the nose bridge delivering structure further comprises: a fixed frame 401, a bead feeding port 402, a motorized roller 403, a first pushing block 404, a second pushing block 405, a pushing plate 406, a rotating plate 407, a cutter 408, and a pressing plate 409:

layering feed inlet 402 sets up in fixed frame 401 one end, the fixed frame 401 other end is provided with operation platform, motorized pulley 403 fixed mounting is inside fixed frame 401, motorized pulley 403 one end is located to first propulsion piece 404 cover, the motorized pulley 403 other end is located to second propulsion piece 405 cover, the last propulsion groove that is provided with of operation platform, propulsion board 406 sets up on operation platform, propulsion board 406 one end is pasted with first propulsion piece, and the propulsion board 406 other end sets up in impelling inslot portion, rotor plate 407 sets up on operation platform, and rotor plate 407 and operation platform junction are provided with the rotating gear, press board 409 fixed mounting on operation platform, press board 409 one end and the laminating of second propulsion piece 405 mutually, cutter 408 sets up on fixed frame 401, be provided with the push plate on the fixed frame 401, the outer wall of push plate is laminated with cutter 408 bottom mutually.

Can know through the condition, when using, put in structure 4 through fixed frame 401 to the bridge of the nose and support fixedly, increase the bridge of the nose and put in structure 4 and the connectivity between the base 1, the bridge of the nose is put in the structure through layering feed inlet 402 inside, the rotation through motorized pulley 403 drives the rotation of first propulsion piece 404 and second propulsion piece 405, it carries out vertical displacement to drive propulsion board 406 through the rotation of first promotion piece, it carries out the displacement of vertical direction to impel board 406 through impeling the groove, it cuts the bridge of the nose to drive cutter 408 through the rotation of pushing the board, cut the back to the bridge of the nose, the bridge of the nose after cutting off drives the bridge of the nose through rotor plate 407 and rotates, thereby change the direction of bridge of the nose, it perks to make through the rotation of second propulsion piece 405 according to pressing board 409 one end, thereby make the bridge of the nose drop.

Preferably, the stamping structure 5 further comprises: an embossing ultrasonic device 501, an embossing roller 502, an embossing hob and an embossing platform 503;

impression cylinder 502 sets up on base 1, and impression cylinder 502 is located the bridge of the nose strip and puts in the 4 discharge ends of structure, and the impression hobbing cutter laminates with impression cylinder 502 mutually, and impression platform 503 sets up on base 1, and impression ultrasonic device 501 fixed mounting is on base 1, and impression ultrasonic device 501 is located impression platform 503 top, and impression platform 503 and base 1 junction are provided with first cylinder 504.

According to the situation, when the nose bridge pressing device is used, the pressing ultrasonic device 501 is started to preheat, the nose bridge strip is pressed on the mask fabric through the pressing ultrasonic device 501, the multi-layer fabric is pressed through the pressing structure 5, and the phenomena that the nose bridge strip falls off in the subsequent processing process are avoided.

Preferably, the ear band welding structure 6 further includes: a welding platform, a support frame, a rotating motor and an earband clamp;

welding platform fixed mounting has been seted up on base 1 and has been passed the material hole on base 1, and passes the material hole and be located welding platform one side, and braced frame sets up on base 1, and braced frame is located the welding platform top, and the rotating electrical machines sets up on braced frame, and the ear area presss from both sides and is located the braced frame bottom, and braced frame is last to be provided with the ear area and cuts, and welding platform and base 1 junction are provided with the second cylinder.

According to the above situation, when the ear belt welding structure is used, the ear belt penetrates through the material conveying hole formed in the base 1 and enters the ear belt welding structure 6, the ear belt is clamped through the ear belt clamp, the second cylinder is started, the welding platform is controlled to ascend and descend through the second cylinder, the ear belt is pressed on the welding platform, the ear belt is attached to the fabric, ultrasonic heating is started to weld one end of the ear belt, the ear belt clamp is driven to rotate through the rotating motor, the ear belt is cut through the ear belt cutter, and the other end of the ear belt is welded.

Preferably, the folding structure 7 further comprises: a first folding wheel and a second folding wheel;

the first folding wheel is arranged on the base 1, the second folding wheel is arranged on the base 1, and the first folding wheel and the second folding wheel are attached to each other.

According to the situation, when the folding fabric folding device is used, the fabric is pressed and folded through the matching of the first folding wheel and the second folding wheel, and therefore the tiled fabric is folded.

Preferably, the steering structure 8 further includes: a fixing frame 801, a pair of compaction rollers 802 with the same structure, a dredging plate 803 and a plurality of steering rings 804;

the fixing frame 801 is fixedly installed on the base 1, the pair of pressing rollers 802 is fixedly installed at one end of the fixing frame 801, the dredging plate 803 is fixedly installed on the fixing frame 801, the dredging plate 803 is located on one side of the pressing rollers 802, the plurality of steering rings 804 are arranged on the fixing frame 801, and the angles of the plurality of steering rings 804 are different.

According to the situation, when the fabric folding device is used, the folded fabric is compressed through the compression roller 802, subsequent operation is facilitated, the fabric is guided through the guide plate 803, the steering structure 8 is fixed through the fixing frame 801, and the angle of the steering ring 804 is adjusted according to the production flow, so that the fabric direction in the production line is changed, and the space occupancy rate is saved.

As preferred scheme, furthermore, be provided with folded sheet 12 on the base 1, folded sheet 12 is located between banding structure 9 and the hobbing structure 10, folded sheet 12 is by the fixing base, first folded sheet 12 and second folded sheet 12 are constituteed, fixing base and base 1 fixed connection, first folded sheet 12 and second folded sheet 12 fixed mounting are on the fixing base, through inside folded sheet 12 with the ear area that welds to the gauze mask surface fabric, avoid when cutting the gauze mask finished product, cut off the ear area.

It is to be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action, without necessarily requiring or implying any such actual relationship or order between such entities or operations, furthermore, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but also includes other elements not expressly listed or inherent to such process, method, article, or apparatus, without further limitation, an element defined by the phrase "comprising one.. may, it does not exclude the presence of additional identical elements in a process, method, article or apparatus that comprises a said element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. An N95(KN95) mask machine with production line space saving, comprising: the nose bridge structure comprises a base (1), a support frame (2), a feeding structure (3), a nose bridge strip putting structure (4), a stamping structure (5), an ear band welding structure (6), a folding structure (7), a steering structure (8), a sealing edge structure (9), a rolling cutting structure (10) and a discharging structure (11);

the feeding structure (3) is fixedly arranged on the supporting frame (2), the base (1) is positioned at one end of the supporting frame (2), the nose bridge strip putting structure (4) is arranged on the base (1), the nose bridge strip putting structure (4) is positioned at the top end of the base (1), the nose bridge strip putting structure (4) is positioned at a feeding port, the stamping structure (5) is arranged on the base (1), the ear band welding structure (6) is arranged on the base (1), the folding structure (7) is arranged on the base (1), the steering structure (8) is arranged on the base (1), the edge sealing structure (9) is arranged on the base (1), the rolling cutting structure (10) is arranged on the base (1), and the discharging structure (11) is arranged on the base (1), the servo motor is arranged at the joint of the feeding structure (3) and the support frame (2), and the driving end of the servo motor is fixedly connected with the feeding structure (3).

2. The production-line space saving N95(KN95) mask machine as claimed in claim 1, wherein said nose bridge delivering structure comprises: fixed frame (401), layering feed inlet (402), motorized pulley (403), first impel piece (404), second impel piece (405), impel board (406), rotating plate (407), cutter (408) and press board (409):

the pressing strip feeding port (402) is arranged at one end of the fixed frame (401), the other end of the fixed frame (401) is provided with an operating platform, the electric roller (403) is fixedly arranged in the fixed frame (401), the first propelling block (404) is sleeved at one end of the electric roller (403), the second propelling block (405) is sleeved at the other end of the electric roller (403), the operating platform is provided with a propelling groove, the propelling plate (406) is arranged on the operating platform, one end of the propelling plate (406) is attached to the first propelling block (404), the other end of the propelling plate (406) is arranged in the propelling groove, the rotating plate (407) is arranged on the operating platform, a rotating gear is arranged at the joint of the rotating plate (407) and the operating platform, and the pressing plate (409) is fixedly arranged on the operating platform, press according to board (409) one end with second propulsion piece (405) is laminated mutually, cutter (408) set up in on fixed frame (401), be provided with the slurcam on fixed frame (401), the slurcam outer wall with cutter (408) bottom is laminated mutually.

3. An in-line space saving N95(KN95) mask machine as claimed in claim 1 wherein said embossing structure (5) comprises: the embossing device comprises an embossing ultrasonic device (501), an embossing roller (502), an embossing platform (503) and an embossing hob;

impression cylinder (502) set up in on base (1), just impression cylinder (502) are located bridge of the nose strip is put in structure (4) discharge end, the impression hobbing cutter with impression cylinder (502) are laminated mutually, impression platform (503) set up in on base (1), impression ultrasonic device (501) fixed mounting in on base (1), just impression ultrasonic device (501) are located impression platform (503) top, impression platform (503) and base (1) junction is provided with first cylinder (504).

4. An in-line space saving N95(KN95) mask machine as claimed in claim 1 wherein said ear strap welding structure (6) comprises: a welding platform, a support frame, a rotating motor and an earband clamp;

welding platform fixed mounting in on base (1), seted up on base (1) and passed the material hole, just it is located to pass the material hole welding platform one side, braced frame set up in on base (1), just braced frame is located the welding platform top, the rotating electrical machines set up in braced frame is last, the earband clamp is located the braced frame bottom, the last earband that is provided with of braced frame is cut, welding platform and base (1) junction is provided with the second cylinder.

5. An in-line space saving N95(KN95) mask machine as claimed in claim 1 wherein the folding structure (7) comprises: a first folding wheel and a second folding wheel;

the folding device is characterized in that the first folding wheel is arranged on the base (1), the second folding wheel is arranged on the base (1), and the first folding wheel is attached to the second folding wheel.

6. An N95(KN95) mask machine with production line space saving according to claim 1, wherein the turning structure (8) comprises: the device comprises a fixing frame (801), a pair of compaction rollers (802) with the same structure, a dredging plate (803) and a plurality of steering rings (804);

the fixing frame (801) is fixedly arranged on the base (1), the pair of pressing rollers (802) is fixedly arranged at one end of the fixing frame (801), the guide plate (803) is fixedly arranged on the fixing frame (801), the guide plate (803) is located on one side of the pressing rollers (802), the plurality of steering rings (804) are arranged on the fixing frame (801), and the angles of the plurality of steering rings (804) are different.

7. The mask machine with N95(KN95) that produces line space sparingly according to claim 1, characterized in that, be provided with folded sheet (12) on base (1), folded sheet (12) are located between banding structure (9) and hobbing structure (10), folded sheet (12) comprise fixing base, first folded sheet (12) and second folded sheet (12), the fixing base with base (1) fixed connection, first folded sheet (12) and second folded sheet (12) fixed mounting in on the fixing base.

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