SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The to-be-solved technical problem of the utility model is that the pump truck adopts proximity switch to carry out cantilever crane position detection time measuring to use under the long-term adverse environmental condition to lead to proximity switch to damage and influence the testing result.
(II) technical scheme
The utility model provides a first aspect provides a photoelectric sensing detection device of pump truck cantilever crane, including cantilever crane, cantilever crane baffle, cantilever crane support blotter, cantilever crane supporting beam, signal line, first light projector and photic ware;
the boom baffle is arranged at one end of the boom, which faces the boom supporting cross beam, the boom supporting cushion is arranged on the end face of the boom supporting cross beam, which faces the boom, and the first light projector and the light receiver are connected with a pump truck main control system through the signal line;
when the arm support is separated from the arm support supporting cushion pad, the light receiver is used for receiving infrared light emitted by the first light projector;
when the arm support is attached to the arm support supporting cushion, the arm support partition is located between the first light projector and the light receiver and used for shielding the infrared light emitted by the first light projector.
Furthermore, the photoelectric sensing detection device of the pump truck arm support further comprises an installation plate, the installation plate is arranged on the arm support cross beam, and the first light projector and the light receiver are both installed on the installation plate.
Further, the photoelectric sensing detection device of the pump truck arm support further comprises a protective cover, the protective cover is arranged on the arm support cross beam, and the protective cover covers the first light projector and the light receiver.
Furthermore, the photoelectric sensing detection device of the pump truck arm support further comprises a main fixing plate, the main fixing plate is arranged on the arm support supporting cross beam, and the mounting plate and the protective cover are both mounted on the main fixing plate.
A second aspect of the present invention provides a photoelectric sensing detection apparatus for a pump truck boom, including a boom, a boom partition, a boom support cushion, a boom support beam, a signal line, a second light projector, and a reflection plate, where the second light projector is a reflection-type light projector, and includes a light projecting part and a light receiving part;
the arm support partition is arranged at one end, facing the arm support supporting beam, of the arm support, the arm support supporting cushion is arranged on the end face, facing the arm support, of the arm support supporting beam, and the second light projector and the reflecting plate are connected with a pump truck main control system through the signal line;
when the arm support is separated from the arm support supporting cushion, the light projecting part is used for emitting infrared light to the reflecting plate, and the reflecting plate is used for reflecting the infrared light to the light receiving part;
when the arm support is attached to the arm support supporting cushion, the arm support partition is located between the second light projector and the reflecting plate and used for shielding infrared light emitted by the second light projector.
Furthermore, the photoelectric sensing detection device of the pump truck arm support further comprises a mounting plate, the mounting plate is arranged on the arm support cross beam, and the second light projector and the reflecting plate are both mounted on the mounting plate.
Furthermore, the photoelectric sensing detection device of the pump truck arm support further comprises a protective cover, the protective cover is arranged on the arm support cross beam, and the protective cover is covered on the second light projector and the reflecting plate.
A third aspect of the present invention provides a photoelectric sensing detection apparatus for a pump truck boom, comprising a boom, a boom partition, a boom support bumper, a boom support beam, a signal line, and a third light projector, wherein the third light projector is a reflection-type light projector, and comprises a light projecting part and a light receiving part;
the arm support partition is arranged at one end, facing the arm support supporting beam, of the arm support, the arm support supporting cushion is arranged on the end face, facing the arm support, of the arm support supporting beam, and the third light projector is connected with the pump truck main control system through the signal line;
when the arm support is separated from the arm support supporting cushion, the light receiving part cannot receive infrared light emitted by the light projecting part;
when the arm support is attached to the arm support supporting cushion, the distance between the arm support partition and the third light projector is a set value, and the arm support partition is used for reflecting the infrared light emitted by the light projector to the light receiver.
Furthermore, the photoelectric sensing detection device of the pump truck arm support further comprises a mounting plate, the mounting plate is arranged on the arm support cross beam, and the third light projector is mounted on the mounting plate.
Furthermore, the photoelectric sensing detection device of the pump truck arm support further comprises a protective cover, the protective cover is arranged on the arm support cross beam, and the protective cover is covered on the third light projector.
(III) advantageous effects
The above technical scheme of the utility model has following advantage:
the utility model provides a photoelectric sensing detection device of pump truck cantilever crane, the conversion and the break-make through photoelectric signal detect drawing in and the expansion state of cantilever crane, the cantilever crane does not have any contact with detection device and can reaches the purpose, avoided in long-term use, the cantilever crane influences proximity switch's contact pressure, then influence proximity switch's precision gently, then lead to proximity switch to damage seriously, can eliminate the cantilever crane that traditional device exists and the problem that proximity switch loses efficacy is led to in proximity switch long-term contact, detection device's life has been prolonged greatly.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
According to a first aspect of the embodiments of the present invention, there is provided a photoelectric sensing detection apparatus for a pump truck boom, which is of a correlation type, as shown in fig. 1-2, and includes a boom 1, a boom partition 2, a boom support cushion 3, a boom support beam 4, a signal line 5, a first light projector 6, and a light receiver 7; the boom partition 2 is arranged at one end of the boom 1, which faces the boom support beam 4, the boom support cushion 3 is arranged on the end face of the boom support beam 4, which faces the boom 1, and the first light projector 6 and the light receiver 7 are connected with the pump truck main control system through signal lines 5;
when the arm support 1 is separated from the arm support supporting cushion 3, the light receiver 7 is used for receiving infrared light emitted by the first light projector 6;
when the arm support 1 is attached to the arm support supporting cushion 3, the arm support partition 2 is located between the first light projector 6 and the light receiver 7 and used for shielding infrared light emitted by the first light projector 6.
In the embodiment, specifically, an arm support buffer 3 is mounted on an arm support cross beam 4, an arm support partition 2 is welded on an arm support 1, and a first light projector 6 and a light receiver 7 are respectively connected with a pump truck main control system through signal lines 5.
The state shown in fig. 1 is the boom-unfolded state, infrared light emitted by the first light projector 6 directly irradiates the light receiver 7, the signal line 5 feeds back an electric signal to the master control system, and the photoelectric sensing system forms a closed loop; the main control system judges that the arm support is in the unfolding working state at the moment, and does not allow the telescopic supporting legs or other actions influencing the safety of the pump truck.
Fig. 2 shows a boom folded state, because the boom 1 is in the folded state, the infrared light emitted by the light projector 6 is shielded by the boom partition 2, the infrared light emitted by the light projector 6 cannot be received by the light receiver 7, no signal is fed back to the pump truck main control system by the signal line 5, the optical sensing system forms an open loop at this time, and the main control system determines that the boom is in a non-working state (folded state) at this time, and can perform the support leg retraction and other actions.
In some optional embodiments, the photoelectric sensing detection device of the pump truck boom further includes a mounting plate 8, the mounting plate 8 is disposed on the boom support beam 4, and the first light projector 6 and the light receiver 7 are both mounted on the mounting plate 8.
In some optional embodiments, the photoelectric sensing detection device of the pump truck boom further includes a protective cover 9, the protective cover 9 is disposed on the boom support beam 4, and the protective cover 9 is disposed on the first light projector 6 and the light receiver 7 in a covering manner.
In some optional embodiments, the photoelectric sensing detection device of the pump truck boom further includes a main fixing plate 10, the main fixing plate 10 is disposed on the boom support cross beam 4, and the mounting plate 8 and the protective cover 9 are both mounted on the main fixing plate 10.
Specifically, the first light projector 6 and the light receiver 7 are respectively mounted on a mounting plate 8 by screws, the mounting plate 8 and the protective cover 9 are respectively mounted on a main fixing plate 10 by bolts, and the main fixing plate 10 is mounted on the arm support cross beam 4 by bolts.
According to a second aspect of the embodiments of the present invention, there is provided a photoelectric sensing detection apparatus for a boom of a pump truck, which is a retro-reflection type, as shown in fig. 3-4, and includes a boom 1, a boom partition 2, a boom support cushion 3, a boom support beam 4, a signal line 5, a second light projector 11 and a reflection plate 12, where the second light projector 11 is a reflection type light projector, and includes a light projecting portion and a light receiving portion; the boom partition 2 is arranged at one end of the boom 1, which faces the boom support beam 4, the boom support cushion 3 is arranged on the end face of the boom support beam 4, which faces the boom 1, and the second light projector 11 and the reflecting plate 12 are connected with the pump truck main control system through a signal line 5;
when the arm support 1 is separated from the arm support supporting cushion 3, the light projecting part is used for emitting infrared light to the reflecting plate 12, and the reflecting plate 12 is used for reflecting the infrared light to the light receiving part;
when the arm support 1 is attached to the arm support supporting cushion 3, the arm support partition 2 is located between the second light projector 11 and the reflection plate 12 and is used for shielding infrared light emitted by the second light projector 11.
In the embodiment, specifically, an arm support buffer 3 is mounted on an arm support cross beam 4, an arm support partition 2 is welded on an arm support 1, and a second light projector 11 and a reflection plate 12 are respectively connected with a pump truck main control system through a signal line 5.
The state shown in fig. 3 is the boom-extended state, the reflective second light projector 11 is different from the reflective second light projector, and the structure of the reflective second light projector is divided into a light projecting part and a light receiving part, when the reflective boom is in operation, the light projecting part directly irradiates the emitted infrared light onto the reflective plate 12, the reflective plate 12 reflects the light back to the light receiving part of the second light projector 11, the signal line 5 feeds back an electric signal to the main control system, and at this time, the photoelectric sensing system forms a closed loop; the main control system judges that the arm support is in the unfolding working state at the moment, and does not allow the telescopic supporting legs or other actions influencing the safety of the pump truck.
Fig. 4 shows a folded state of the boom, because the boom 1 is in the folded state, the infrared light emitted by the second light projector 11 is shielded by the boom partition 2, the infrared light emitted by the second light projector 11 cannot be received by the reflective plate 12, no electric signal is provided to the signal line 5 and fed back to the pump truck main control system, and at this time, the optical sensing system forms an open loop, and the main control system determines that the boom is in a non-working state (folded state) at this time, and can perform the retraction and other actions of the support leg.
In some optional embodiments, the photoelectric sensing detection device of the pump truck boom further includes a mounting plate 8, the mounting plate 8 is disposed on the boom support beam 4, and the second light projector 11 and the reflection plate 12 are both mounted on the mounting plate 8.
In some optional embodiments, the photoelectric sensing detection device of the pump truck boom further includes a protective cover 9, the protective cover 9 is disposed on the boom support beam 4, and the protective cover 9 covers the second light projector 11 and the reflection plate 12.
Specifically, the main fixing plate 10 is mounted on the arm support cross beam 4 by bolts; the second light projector 11 and the reflection plate 12 are mounted on the mounting plate 7 by screws, and the mounting plate 8 and the shield 9 are mounted on the main fixing plate 10 by bolts.
According to a third aspect of the embodiment of the present invention, a photoelectric sensing detection apparatus for a pump truck boom is provided, which is configured for distance, as shown in fig. 5-6, and includes a boom 1, a boom partition 2, a boom support cushion 3, a boom support beam 4, a signal line 5, and a third light projector 13, where the third light projector 13 is a reflection-type light projector, and includes a light projecting part and a light receiving part; the boom partition 2 is arranged at one end of the boom 1, which faces the boom support beam 4, the boom support cushion 3 is arranged on the end face of the boom support beam 4, which faces the boom 1, and the third light projector 13 is connected with the pump truck main control system through a signal line 5;
when the arm support 1 is separated from the arm support supporting cushion 3, the light receiving part can not receive the infrared light emitted by the light projecting part;
when the arm support 1 is attached to the arm support cushion 3, the distance between the arm support partition 2 and the third light projector 13 is a set value, and the arm support partition 2 is used for reflecting infrared light emitted by the light projector to the light receiver.
In the embodiment, specifically, an arm support buffer 3 is mounted on an arm support cross beam 4, an arm support partition 2 is welded on an arm support 1, and a third light projector 13 is mounted on a mounting plate 8 by screws and is connected with a pump truck main control system through a signal line 5.
Fig. 5 shows a state in which the arm support is unfolded, the third light projector 13 is divided into a light projecting part and a light receiving part, when in operation, the light projecting part will emit infrared light, but because the arm support is unfolded, there is no device for reflecting light on the right side, the light receiving part of the light projector has no light signal feedback, the signal line 5 has no feedback signal to the main control system, and at this time, the optical sensing system forms an open loop; the master control system judges that the arm support is in an unfolded working state at the moment, and does not allow the telescopic operation of the supporting legs or other actions which influence the safety of the pump truck; unlike the reflection type structure, since the reflected light from the arm frame partition 2 is generally weak, if the distance from the light projector exceeds a certain value, the light projector cannot sense the reflected light. The distance setting type uses this to realize detection.
Fig. 6 shows the boom in the folded state, because the boom 1 is in the folded state, the infrared light emitted by the light projecting part of the third light projector 13 is reflected to the light receiving part of the third light projector 13 by the boom partition 2, and the signal line 5 feeds back the signal to the pump truck main control system, at this time, the optical sensing system forms a closed loop, and the main control system determines that the boom is in the non-working state (folded state) at this time, and can perform the support leg retraction and other actions. This type of control strategy is the opposite of the first two.
The distance setting is similar to that of the retro-reflection type, except that the reflection distance is different, and the retro-reflection type has a long reflection distance due to the existence of a reflection plate, so that the method is suitable for occasions with long detection distances; the distance setting type non-reflection plate has weak light reflection capability and is suitable for occasions with short detection distance. The device is used for detecting the furled and unfolded states of the arm support, the distance setting is a good choice, the structure is compact, the cost is low, and meanwhile, the using effect can be ensured.
In some optional embodiments, the photoelectric sensing detection device of the pump truck boom further includes a mounting plate 8, the mounting plate 8 is disposed on the boom support beam 4, and the third light projector 13 is mounted on the mounting plate 8.
In some optional embodiments, the photoelectric sensing detection device of the pump truck boom further includes a protective cover 9, the protective cover 9 is disposed on the boom support beam 4, and the protective cover 9 covers the third light projector 13.
Specifically, the main fixing plate 10 is mounted on the arm support cross beam 4 by bolts, the third light projector 13 is mounted on the mounting plate 8 by screws and connected with the pump truck main control system through the signal line 5, and the mounting plate 8 and the protective cover 9 are mounted on the main fixing plate 10 by bolts respectively.
The embodiment of the utility model provides a pair of photoelectric sensing detection device detects drawing in and the expansion state of cantilever crane through photoelectric signal's conversion and break-make, compares with traditional detection mechanism, has following advantage:
1) the arm itself is not in contact with the detection structure. The traditional detection structure, namely various forms of proximity switches, always contact the arm support, sense mechanical pressure and then convert the mechanical pressure into an electric signal so as to judge the state of the arm support. The embodiment of the utility model provides a then detect through the break-make of light-signal of telecommunication, the cantilever crane does not have any contact with detection device and can reach the purpose, has just so avoided in long-term use, and the cantilever crane influences proximity switch's contact pressure, then influences proximity switch's precision gently, then leads to proximity switch to damage seriously. The device can eliminate the problem that the proximity switch fails due to long-term contact between the arm support and the proximity switch in the traditional device theoretically, and greatly prolongs the service life of the detection device.
2) The use and the maintenance are convenient. The device and the accessory structural parts are simple, and the device and the accessory structural parts are only fixed by screws during installation, and more importantly, the device does not need to be specially debugged. Compared with the traditional detection device, the device only needs to adjust the heights of the light projector and the reflecting plate when being installed for the first time, and does not need to adjust the heights of the light projector and the reflecting plate subsequently; the mechanical pressure type proximity switch needs to perform relatively accurate debugging on the stroke, and along with long-term use and sinking of the arm support, the stroke of the proximity switch needs to be checked and adjusted at intervals, so that the maintenance cost is increased invisibly.
3) Low failure rate. At present, because the traditional mechanical pressure contact type proximity switch has different detection principles, the proximity switch must be in contact with an arm support, and cannot be well protected. The working environment of the pump truck is generally not good, and the pump truck is in the working condition of pollution such as dust, oil stain and concrete for a long time, which is also an important reason for causing the proximity switch to break down and causing damage. This device has then adopted double-deck protection, and the protection level of at first product itself just reaches IP67, has still designed the protection casing in addition, can effectively keep apart dust, greasy dirt, concrete pollution, has reduced the fault rate, has prolonged life indirectly.
4) The application range is wide. The three structural types are different in applicable occasions, and the most suitable structural type can be selected according to needs, so that the economy is better, and the cost is saved.
It should be clear that the embodiments in this specification are described in a progressive manner, and the same or similar parts in the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. The present invention is not limited to the specific steps and structures described above and shown in the drawings. Also, a detailed description of known process techniques is omitted herein for the sake of brevity.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.