CN213008890U - Automatic braider - Google Patents
Automatic braider Download PDFInfo
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- CN213008890U CN213008890U CN202021483722.4U CN202021483722U CN213008890U CN 213008890 U CN213008890 U CN 213008890U CN 202021483722 U CN202021483722 U CN 202021483722U CN 213008890 U CN213008890 U CN 213008890U
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- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000009954 braiding Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000010408 film Substances 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 10
- 238000012790 confirmation Methods 0.000 claims description 7
- 239000013039 cover film Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 claims description 4
- 241001232787 Epiphragma Species 0.000 claims 1
- 238000009940 knitting Methods 0.000 claims 1
- 239000012528 membrane Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 abstract 1
- 239000011324 bead Substances 0.000 description 15
- 238000010586 diagram Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The invention discloses an automatic braider which comprises a machine table, a case and a control console, wherein the machine table and the control console are respectively arranged in the case, a fixed frame, an auxiliary mechanism, a braiding mechanism and an XY moving platform mechanism are respectively arranged on the top surface of the machine table, the fixed frame is L-shaped, a camera identification mechanism and a material moving mechanism are respectively arranged on the top surface of the fixed frame, the auxiliary mechanism is arranged on the inner side of the bottom end of the fixed frame, and the XY moving platform mechanism is positioned below the camera identification mechanism. The function is that can realize moving the full page lamp pearl that has cut to the loading area inside from blue membrane and pack, can also cooperate the detection machine to carry out categorised packing. The invention has the advantages that: the whole braiding process is full-automatic braiding, the camera is used for positioning, and the braiding efficiency is high; classification taping can be carried out, and taping is accurate; the labor cost is reduced.
Description
Technical Field
The invention belongs to the technical field of braiders, and particularly relates to an automatic braider.
Background
At present, most of common braiding modes are manual braiding, firstly, the whole lamp beads on a blue film are placed on other machines to be expanded and cut into independent lamp beads, and the lamp beads are taken down from the blue film by tweezers to be manually braided into the braiding and sealed.
However, because of the manual braiding, the braiding time is long, the labor cost is high, and the influence caused by some human factors can also occur
Disclosure of Invention
The invention aims to provide an automatic braiding machine, which can improve braiding efficiency, save time, reduce labor cost and reduce various problems in manual braiding.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic braider, includes board, quick-witted case and control cabinet, board and control cabinet are installed respectively to the inside of machine case, mount, complementary unit, braid mechanism and XY moving platform mechanism are installed respectively to the top surface of board, the mount is L shape, camera identification mechanism and material removing mechanism are installed respectively to the top surface of mount, complementary unit is installed to the bottom inboard of mount, XY moving platform mechanism is located camera identification mechanism's below.
Preferably, XY moving platform mechanism includes first connecting plate, second connecting plate, rotatory little cloud platform, snap ring, backing plate, Y axle module, X axle module and tow chain, X axle module installation is on the top surface of board, the tow chain is installed to the lateral wall of X axle module, installing Y axle module of X axle module, the top of Y axle module is provided with the backing plate, first connecting plate is installed to the lateral wall of backing plate, the top fixed mounting of first connecting plate has the second connecting plate, the top surface fixed mounting of second connecting plate has rotatory little cloud platform, the snap ring is installed to the top surface of rotatory little cloud platform.
Preferably, the camera identification mechanism comprises a sliding table bottom plate, a sliding table X shaft, a sliding table connecting plate, a sliding table adjusting handle, a sliding table Y shaft, a vertical connecting plate, a sliding table Z shaft, a sliding table locking piece, a camera connecting plate, a camera and a light source, a sliding table bottom plate is fixedly connected with the top surface of the fixed frame, a sliding table X shaft is arranged on the top surface of the sliding table bottom plate, the top surface of the sliding table X shaft is provided with a sliding table connecting plate, the side wall of the sliding table connecting plate is provided with a sliding table adjusting handle, and the side wall of the slipway adjusting handle is sleeved with a slipway X shaft, the top surface of the slipway connecting plate is provided with a slipway Y shaft, the top surface of the sliding table Y shaft is provided with a vertical connecting plate through a limiting plate, the side wall of the vertical connecting plate is provided with a sliding table Z shaft, a sliding table locking piece is installed on the top end of the sliding table Z shaft, a camera connecting plate is installed on the side wall of the sliding table Z shaft, and a camera is installed on the side wall of the camera connecting plate.
Preferably, the auxiliary mechanism comprises an X-axis base, a first linear slide rail, a Y-axis base, a motor fixing plate, an eccentric wheel, a first sensor, a guide shaft, a linear bearing, a vacuum cavity, a sealing ring, an adjusting knob, a clamping needle base, a clamping needle cap, an ejector pin, a vacuum cap, a limiting block and a servo motor, wherein the X-axis base is installed on the top surface of the machine table, the Y-axis base is installed on the top surface of the X-axis base, the first linear slide rail is arranged inside the bottom of the Y-axis base, the motor fixing plate is installed on the top surface of the Y-axis base, the limiting block and the servo motor are installed on one side wall of the motor fixing plate, a rotating shaft of the servo motor penetrates through the inside of the top surface of the motor fixing plate, the eccentric wheel is installed on an output shaft of the servo motor, the vacuum, the improved vacuum needle clamping device is characterized in that a guide shaft is sleeved inside the linear bearing, the bottom surface of the guide shaft is in sliding connection with the side wall of the eccentric wheel, an adjusting knob is connected to the top end of the vacuum cavity in a threaded mode, a sealing ring is arranged on the bottom surface of the adjusting knob, a needle clamping base is installed inside the adjusting knob, a thimble is installed inside the needle clamping base, a needle clamping cap is sleeved outside the needle clamping base, and a vacuum cap is sleeved outside the needle clamping cap.
Preferably, the material moving mechanism comprises a swing arm suction nozzle, a swing arm connecting piece, a rotating shaft, a clamping block, a motor mounting plate, a first servo motor, a second servo motor, an R inductor, a Z-axis inductor, a connecting shaft, a bearing cover, a deep groove ball bearing, an eccentric connecting piece, a Z-axis connecting piece and a second linear sliding rail, wherein the motor mounting plate is mounted on the top surface of the fixing frame, the first servo motor is mounted on the top surface of the motor mounting plate, the clamping block is mounted on the rotating shaft of the first servo motor, the rotating shaft is mounted at the bottom end of the clamping block, the bottom surface of the rotating shaft is fixedly mounted with one end of the swing arm, the swing arm is fixedly mounted with the side wall of the clamping block through the swing arm connecting piece, the swing arm suction nozzle is mounted at the other end of the swing arm, the second servo motor is mounted on the side wall, the utility model discloses a motor mounting panel, including connecting axle, bearing cap, deep groove ball bearing, eccentric connecting piece are installed to the lateral wall rigid coupling of bearing cap, the Z axle connecting piece is installed through two second linear slide rails to the bottom lateral wall of motor mounting panel, inside R inductor and the Z axle inductor of installing respectively in the bottom of motor mounting panel, the Z axle connecting piece has been cup jointed to the lateral wall of rotation axis.
Preferably, the braiding mechanism comprises a motor, a motor connecting plate, a 200W servo motor, a camera light source, a supporting plate, an upper film covering wheel, a confirmation camera, a film pressing block, a covering film, a braiding groove, an upper braiding guide wheel, a synchronizing wheel, a driven pinwheel, an induction sheet, an empty braiding, a second inductor, an X-axis fine adjustment plate, a driving pinwheel, a lower braiding guide wheel, a Y-axis fine adjustment plate, a shearing cylinder, a receiving wheel, a limiting support and a braiding mounting plate, wherein the Y-axis fine adjustment plate is mounted on the top surface of a machine table, the X-axis fine adjustment plate is mounted on the top surface of the Y-axis fine adjustment plate, the braiding mounting plate is mounted on the top surface of the X-axis fine adjustment plate, the corner parts of the top surface of the braiding mounting plate are fixedly connected with the limiting support respectively, the second inductor is mounted on the side wall of one of the limiting support, the induction sheet is mounted on the side wall of the second inductor, the limiting support of the braiding mounting plate is respectively mounted with the synchronizing wheel, the automatic material collecting device is characterized in that the driving pin wheel is in transmission connection with the driven pin wheel through an empty braid, a braid groove is formed in the center of the top surface of the braid mounting plate, an upper braid guide wheel is arranged on the left side of the braid groove, a cover film is arranged on the top surface of the braid groove, a support plate is mounted on the top surface of the braid mounting plate, a film pressing block is mounted on the side wall of the support plate, a confirmation camera and a camera light source are mounted on one side of the top end of the support plate, an upper cover film wheel is mounted on the other side of the top end of the support plate, a shaft rod of the driving pin wheel penetrates through a motor connecting plate and is fixedly mounted with a rotating shaft of a 200W servo motor, the driving pin wheel is in transmission connection with the material collecting wheel through a lower braid guide.
Preferably, the operating power of the first servo motor 50 is 750W, and the operating power of the second servo motor 51 is 400W.
Preferably, the side wall of the fixing frame is provided with a light source, and the light source is arranged below the camera.
The invention has the technical effects and advantages that: compared with the prior art, the automatic braider provided by the invention has the following advantages:
1. the utility model provides an automatic braider, but the position and the angle of automatic identification lamp pearl at blue membrane, position and the angle that can every lamp pearl of full-automatic adjustment can cooperate the test machine to measure the data and the automatic serial number of every lamp earlier, then can realize automatic classification braid, convenient follow-up categorised packing on putting automatic braider.
2. The utility model provides an automatic braider, whole braid process all is automatic going on, and production efficiency is high, can avoid the influence of some human factors, and the braid precision is high, can replace the manual work, reduces intensity of labour, reduces the cost of labor.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a machine structure according to the present invention;
FIG. 3 is a schematic diagram of an explosive structure of a machine according to the present invention;
FIG. 4 is a schematic structural diagram of the XY moving stage mechanism of the present invention;
FIG. 5 is a schematic diagram of an explosive structure of the XY moving platform mechanism of the present invention;
FIG. 6 is a schematic structural diagram of a camera recognition mechanism according to the present invention;
FIG. 7 is an exploded view of the camera identification mechanism of the present invention;
FIG. 8 is a schematic view of the auxiliary mechanism of the present invention;
FIG. 9 is an exploded view of the auxiliary mechanism of the present invention;
fig. 10 is a schematic structural diagram of the material carrying mechanism of the present invention.
Fig. 11 is an exploded view of the material handling mechanism of the present invention.
FIG. 12 is a schematic view of the taping mechanism of the present invention.
Fig. 13 is an exploded view of the taping mechanism of the present invention.
In the figure: 101. a machine platform; 2. an XY moving stage mechanism; 8. a first connecting plate; 9. a second connecting plate; 10. rotating the micro holder; 11. a snap ring; 12. a base plate; 13. a Y-axis module; 14. an X-axis module; 15. A drag chain; 4. a camera recognition mechanism; 16. a slipway bottom plate; 17. a sliding table X axis; 18. a slipway connecting plate; 19. a sliding table adjusting handle; 20. a sliding table Y-axis; 21. a vertical connecting plate; 22. a sliding table Z shaft; 23. A slide table locking member; 24. a camera connection board; 25. a camera; 26. a light source; 3. an auxiliary mechanism; 27. an X-axis base; 28. a first linear slide rail; 29. a Y-axis base; 30. a motor fixing plate; 31. an eccentric wheel; 32. A first inductor; 33. a guide shaft; 34. a linear bearing; 35. a vacuum chamber; 36. a seal ring; 37. Adjusting a knob; 38. a needle clamping base; 39. a needle clamping cap; 40. a thimble; 41. a vacuum cap; 42. a limiting block; 43. a servo motor; 5. a material carrying mechanism; 44. a swing arm suction nozzle; 45. swinging arms; 46. a swing arm connecting piece; 47. a rotating shaft; 48. a clamping block; 49. a motor mounting plate; 50. a first servo motor; 51. A second servo motor; 52. an R sensor; 53. a Z-axis sensor; 54. a connecting shaft; 55. a bearing cap; 56. a deep groove ball bearing; 57. an eccentric connecting piece; 58. a Z-axis connector; 59. a second linear slide rail; 6. A fixed mount;
7. a braiding mechanism; 60. a motor; 61. a motor connecting plate; 62. a 200W servo motor; 63. a camera light source; 64. a support plate; 65. covering the film wheel; 66. confirming the camera; 67. pressing the membrane block; 68. covering a film; 69. A braiding belt groove; 70. an upper braid guide wheel; 71. a synchronizing wheel; 72. a driven pinwheel; 73. an induction sheet; 74. Empty braiding; 75. a second inductor; 76. an X-axis fine adjustment plate; 77. a driving pinwheel; 78. a lower braid guide wheel; 79. a Y-axis fine adjustment plate; 80. a belt shearing cylinder; 81. a material receiving wheel; 82. a limiting support; 83. a braid mounting plate; 801. a chassis; 901. a console.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an automatic braider as shown in fig. 1-13, which comprises a machine table 101, a case 801 and a control console 901, wherein the machine table 101 and the control console 901 are respectively installed inside the case 801, the top surface of the machine table 101 is respectively provided with a fixed frame 6, an auxiliary mechanism 3, a braiding mechanism 7 and an XY moving platform mechanism 2, the fixed frame 6 is L-shaped, the top surface of the fixed frame 6 is respectively provided with a camera identification mechanism 4 and a material carrying mechanism 5, the inner side of the bottom end of the fixed frame 6 is provided with the auxiliary mechanism 3, and the XY moving platform mechanism 2 is positioned below the camera identification mechanism 4, so that the camera identification mechanism 4 records position information of each lamp bead.
As shown in fig. 4-5, the XY moving platform mechanism 2 includes a first connecting plate 8, a second connecting plate 9, a rotating micro-pan-tilt 10, a snap ring 11, a backing plate 12, a Y-axis module 13, an X-axis module 14 and a drag chain 15, the X-axis module 14 is installed on the top surface of the machine platform 101, the drag chain 15 is installed on the side wall of the X-axis module 14, the Y-axis module 13 is installed on the X-axis module 14, the backing plate 12 is disposed on the top end of the Y-axis module 13, the first connecting plate is installed on the side wall of the backing plate 12, the second connecting plate 9 is fixedly installed on the top end of the first connecting plate 8, the rotating micro-pan-tilt is fixedly installed on the top surface of the second connecting plate 9, the snap ring 11 is installed on the top surface of the rotating micro-pan-tilt, and the X-axis module.
As shown in fig. 6-7, the camera recognition mechanism 4 includes a slide base plate 16, a slide X-axis 17, a slide connecting plate 18, a slide adjusting handle 19, a slide X-axis 17, a vertical connecting plate 21, a slide Z-axis 22, a slide locking piece 23, a camera connecting plate 24, a camera 25 and a light source 26, the slide base plate 16 is fixedly connected to the top surface of the fixing frame 6, the slide X-axis 17 is provided on the top surface of the slide base plate 16, the slide connecting plate 18 is provided on the top surface of the slide X-axis 17, the slide adjusting handle 19 is installed on the side wall of the slide connecting plate 18, the slide X-axis 17 is sleeved on the side wall of the slide adjusting handle 19, the slide Y-axis 20 is installed on the top surface of the slide connecting plate 18, the vertical connecting plate 21 is installed on the top surface of the slide Y-axis 20 through a limiting plate, the slide Z-axis 22 is, the camera 25 is installed on the lateral wall of the camera connecting plate 24, the light source 26 is installed on the lateral wall of the fixing frame 6, and the light source 26 is arranged below the camera 25, so as to move through the sliding table X-axis 17, the sliding table X-axis 17 and the sliding table Z-axis 22, and adjust the camera 25.
As shown in fig. 8-9, the auxiliary mechanism 3 includes an X-axis base 27, a first linear guide 28, a Y-axis base 29, a motor fixing plate 30, an eccentric wheel 31, a first sensor 32, a guide shaft 33, a linear bearing 34, a vacuum cavity 35, a sealing ring 36, an adjusting knob 37, a needle clamping base 38, a needle clamping cap 39, an ejector pin 40, a vacuum cap 41, a limiting block 42, and a servo motor 43, the X-axis base 27 is mounted on the top surface of the machine platform 101, the Y-axis base 29 is mounted on the top surface of the X-axis base 27, the first linear guide 28 is disposed inside the bottom of the Y-axis base 29, the motor fixing plate 30 is mounted on the top surface of the Y-axis base 29, the limiting block 42 and the servo motor 43 are mounted on one side wall of the motor fixing plate 30, a rotating shaft of the servo motor 43 penetrates through the top surface of the motor fixing plate 30, the eccentric wheel 31 is mounted on, the inside of vacuum cavity 35 is installed with linear bearing 34, guide shaft 33 has been cup jointed to linear bearing 34's inside, the bottom surface of guide shaft 33 and the lateral wall looks sliding connection of eccentric wheel 31, the inside threaded connection in top of vacuum cavity 35 has adjust knob 37, adjust knob 37's bottom surface is provided with sealing washer 36, adjust knob 37's internally mounted has card needle base 38, the internally mounted of card needle base 38 has thimble 40, card needle base 38's outside is cup jointed card needle cap 39, card needle cap 39's outside is cup jointed vacuum cap 41, through X axle base 27 and Y axle base 29, can carry out the position to vacuum cap 41, so that can suck the lamp pearl from the blue membrane when guaranteeing swing arm 45 to mention.
As shown in fig. 10-11, the material handling mechanism 5 includes a swing arm suction nozzle 44, a swing arm 45, a swing arm connector 46, a rotation shaft 47, a clamping block 48, a motor mounting plate 49, a first servo motor 50, a second servo motor 51, an R sensor 52, a Z-axis sensor 53, a connecting shaft 54, a bearing cover 55, a deep groove ball bearing 56, an eccentric connector 57, a Z-axis connector 58 and a second linear slide rail 59, wherein the motor mounting plate 49 is mounted on the top surface of the fixed frame 6, the first servo motor 50 is mounted on the top surface of the motor mounting plate 49, the clamping block 48 is mounted on the rotation shaft of the first servo motor 50, the rotation shaft 47 is mounted at the bottom end of the clamping block 48, the bottom surface of the rotation shaft 47 is fixedly mounted with one end of the swing arm 45, the swing arm 45 is fixedly mounted with the side wall of the clamping block 48 through the swing arm connector 46, the swing arm 44 is mounted at, the rotating shaft of the second servo motor 51 is fixedly mounted with one end of the connecting shaft 54, the other end of the connecting shaft 54 is provided with a bearing cover 55, the side wall of the bearing cover is fixedly connected with a deep groove ball bearing 56, the side wall of the deep groove ball bearing 56 is provided with an eccentric connecting piece 57, the bottom side wall of the motor mounting plate 49 is provided with a Z-axis connecting piece 58 through two second linear sliding rails 59, the bottom end of the motor mounting plate 49 is internally provided with an R inductor 52 and a Z-axis inductor 53 respectively, the side wall of the rotating shaft 47 is sleeved with the Z-axis connecting piece 58, the working power of the first servo motor 50 is 750W, and the working power of the second servo motor 51 is. The swing arm 45 is lowered and the vacuum of the swing arm suction nozzle 44 is opened through the first servo motor 50 and the second servo motor 51, so that the swing arm 45 can be lifted and rotated by 90 degrees, and the lamp beads are placed above the braiding mechanism 7, so that the lamp beads can be completely braided into the braiding 74.
As shown in fig. 12 to 13, the braid mechanism includes a motor 60, a motor connecting plate 61, a 200W servo motor 62, a camera light source 63, a supporting plate 64, an upper cover film wheel 65, a confirmation camera 66, a film pressing block 67, a cover film 68, a braid groove 69, an upper braid guide wheel 70, a synchronizing wheel 71, a driven pinwheel 72, a sensing piece 73, an empty braid 74, a second sensor 75, an X-axis fine adjustment plate 76, a driving pinwheel 77, a lower braid guide wheel 78, a Y-axis fine adjustment plate 79, a braid shearing cylinder 80, a receiving wheel 81, limit supports 82 and braid mounting plates 83, the Y-axis fine adjustment plate 79 is mounted on the top surface of a machine table 101, the X-axis fine adjustment plate 76 is mounted on the top surface of the Y-axis fine adjustment plate 79, the braid mounting plates 83 are mounted on the top surface of the X-axis fine adjustment plate 76, the limit supports 82 are fixedly connected to the corners of the top surface of the braid mounting plates 83, and a second sensor 75 is mounted on the side wall of one of the limit, the side wall of the second inductor 75 is provided with an induction sheet 73, a limit support 82 of the braid installation plate 83 is respectively provided with a synchronous wheel 71 and a driving pinwheel 77, the driving pinwheel 77 is in transmission connection with a driven pinwheel 72 through a hollow braid 74, the top surface of the braid installation plate 83 is provided with a braid groove 69 at the center, the left side of the braid groove 69 is provided with an upper braid guide wheel 70, the top surface of the braid groove 69 is provided with a cover film 68, the top surface of the braid installation plate 83 is provided with a support plate 64, the side wall of the support plate 64 is provided with a film pressing block 67, one side of the top end of the support plate 64 is provided with a confirmation camera 66 and a camera light source 63, the other side of the top end of the support plate 64 is provided with an upper cover film wheel 65, the shaft rod of the driving pinwheel 77 penetrates through the motor connection plate 61 and is fixedly installed with the rotating shaft of the 200W servo motor 62, the driving pin, the shaft lever of the material receiving wheel 81 is provided with a motor 60, the driving pinwheel 77 and the driven pinwheel 72 drive the braid to rotate, so that the braid 74 reaches the lower part of the film pressing head 67, the film pressing head 67 can be heated in advance to enable the covering film 68 to have viscosity, and after cooling, the braid 74 can be firmly covered by lamp beads. After the braid 74 is counted full, a cutting cylinder 80 is provided at the tail to cut the braid 74.
The working principle is as follows: and (3) placing the ring provided with the blue film of the to-be-empty braid 74 on the clamping ring 11 of the XY moving platform mechanism 2, starting, identifying each lamp bead and recording position information by the camera positioning mechanism 4, and if the angle of the clamping ring 11 provided with the blue film is not correct, finely adjusting the angle by the rotating micro-holder 10 on the XY moving platform mechanism 2. Recording the angle, sending the light to the lower part of the material moving mechanism 5, lowering a swing arm 45 on the material moving mechanism 5, opening the vacuum of a swing arm suction nozzle 44, simultaneously opening the vacuum of the auxiliary mechanism 3, then jacking a thimble 40 at the top end of the auxiliary mechanism 3 to penetrate through the blue film (under the auxiliary action, ensuring that the light beads can be sucked from the blue film when the swing arm 45 is lifted), lifting the swing arm 45 to rotate for 90 degrees, placing the light beads above the braiding mechanism 7, lowering the swing arm 45, simultaneously moving the lower empty braiding belt 74 forward one lattice to completely braid the light beads into the empty braiding belt 74 (repeating the step can pick out a plurality of light beads with the same number, automatically skipping and sucking the next light beads when the light beads with different numbers are arranged, moving the light lattice forward to the lower part of the confirmation camera 66, confirming that the light passes through the rear braiding belt 74 and continuously moves forward to the lower part of the film pressing head 67, heating the film pressing head 67 to ensure that the covering film 68 has viscidity, after cooling, the hollow braid 74 can be firmly covered by the lamp beads. After the empty braid 74 is counted to be full, a braid shearing cylinder 80 is arranged at the tail part to shear the finished braid, and one-time braiding work is finished.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides an automatic braider, includes board (101), quick-witted case (801) and control cabinet (901), its characterized in that: machine platform (101) and control cabinet (901) are installed respectively to the inside of quick-witted case (801), mount (6), complementary unit (3), braid mechanism (7) and XY moving platform mechanism (2) are installed respectively to the top surface of machine platform (101), mount (6) are L shape, camera identification mechanism (4) and material moving mechanism (5) are installed respectively to the top surface of mount (6), complementary unit (3) are installed to the bottom inboard of mount (6), XY moving platform mechanism (2) are located the below of camera identification mechanism (4).
2. The automatic braider of claim 1, wherein: XY moving platform mechanism (2) include first connecting plate (8), second connecting plate (9), rotatory little cloud platform (10), snap ring (11), backing plate (12), Y axle module (13), X axle module (14) and tow chain (15), install on the top surface of board (101) X axle module (14), tow chain (15) are installed to the lateral wall of X axle module (14), installing of X axle module (14) Y axle module (13), the top of Y axle module (13) is provided with backing plate (12), first connecting plate is installed to the lateral wall of backing plate (12), the top fixed mounting of first connecting plate (8) has second connecting plate (9), the top surface fixed mounting of second connecting plate (9) has rotatory little cloud platform, snap ring (11) are installed to the top surface of rotatory little cloud platform.
3. The automatic braider of claim 1, wherein: the camera identification mechanism (4) comprises a sliding table bottom plate (16), a sliding table X shaft (17), a sliding table connecting plate (18), a sliding table adjusting handle (19), a sliding table Y shaft (20), a vertical connecting plate (21), a sliding table Z shaft (22), a sliding table locking piece (23), a camera connecting plate (24), a camera (25) and a light source (26), wherein the sliding table bottom plate (16) is fixedly connected to the top surface of the fixing frame (6), the sliding table X shaft (17) is arranged on the top surface of the sliding table bottom plate (16), the sliding table connecting plate (18) is arranged on the top surface of the sliding table X shaft (17), the sliding table adjusting handle (19) is arranged on the side wall of the sliding table connecting plate (18), the sliding table X shaft (17) is sleeved on the side wall of the sliding table adjusting handle (19), the sliding table Y shaft (20) is arranged on the top surface of the sliding table connecting plate (18, slip table Z axle (22) are installed to the lateral wall of vertical connecting plate (21), slip table locking piece (23) are installed on the top of slip table Z axle (22), camera connecting plate (24) are installed to the lateral wall of slip table Z axle (22), camera (25) are installed to the lateral wall of camera connecting plate (24).
4. The automatic braider of claim 1, wherein: the auxiliary mechanism (3) comprises an X-axis base (27), a first linear sliding rail (28), a Y-axis base (29), a motor fixing plate (30), an eccentric wheel (31), a first sensor (32), a guide shaft (33), a linear bearing (34), a vacuum cavity (35), a sealing ring (36), an adjusting knob (37), a clamping needle base (38), a clamping needle cap (39), a thimble (40), a vacuum cap (41), a limiting block (42) and a servo motor (43), wherein the X-axis base (27) is installed on the top surface of a machine table (101), the Y-axis base (29) is installed on the top surface of the X-axis base (27), the first linear sliding rail (28) is arranged inside the bottom of the Y-axis base (29), the motor fixing plate (30) is installed on the top surface of the Y-axis base (29), the limiting block (42) and the servo motor (43) are installed on the side wall of one side of the motor fixing, the rotary shaft of the servo motor (43) penetrates through the inside of the top surface of the motor fixing plate (30), the eccentric wheel (31) is installed on an output shaft of the servo motor (43), the vacuum cavity (35) is arranged on the top surface of the motor fixing plate (30), the linear bearing (34) is installed inside the vacuum cavity (35), the guide shaft (33) is sleeved inside the linear bearing (34), the bottom surface of the guide shaft (33) is in sliding connection with the side wall of the eccentric wheel (31), the adjusting knob (37) is in threaded connection with the top end of the vacuum cavity (35), the sealing ring (36) is arranged on the bottom surface of the adjusting knob (37), the clamping needle base (38) is installed inside the adjusting knob (37), the ejector pin (40) is installed inside the clamping needle base (38), and the clamping needle cap (39) is sleeved outside the clamping needle base (38), and a vacuum cap (41) is sleeved outside the needle clamping cap (39).
5. The automatic braider of claim 1, wherein: the material carrying mechanism (5) comprises a swing arm suction nozzle (44), a swing arm (45), a swing arm connecting piece (46), a rotating shaft (47), a clamping block (48), a motor mounting plate (49), a first servo motor (50), a second servo motor (51), an R inductor (52), a Z-axis inductor (53), a connecting shaft (54), a bearing cover (55), a deep groove ball bearing (56), an eccentric connecting piece (57), a Z-axis connecting piece (58) and a second linear sliding rail (59), wherein the motor mounting plate (49) is mounted on the top surface of a fixing frame (6), the first servo motor (50) is mounted on the top surface of the motor mounting plate (49), the clamping block (48) is mounted on the rotating shaft of the first servo motor (50), the rotating shaft (47) is mounted at the bottom end of the clamping block (48), and the bottom surface of the rotating shaft (47) is fixedly mounted with one end of the swing arm (45, the swing arm (45) is fixedly arranged with the side wall of the clamping block (48) through a swing arm connecting piece (46), the other end of the swing arm (45) is provided with a swing arm suction nozzle (44), the side wall of the motor mounting plate (49) is provided with a second servo motor (51), the rotating shaft of the second servo motor (51) is fixedly arranged with one end of the connecting shaft (54), the other end of the connecting shaft (54) is provided with a bearing cover (55), the side wall of the bearing cover is fixedly connected with a deep groove ball bearing (56), the side wall of the deep groove ball bearing (56) is provided with an eccentric connecting piece (57), the bottom side wall of the motor mounting plate (49) is provided with a Z-axis connecting piece (58) through two second linear slide rails (59), the inside R inductor (52) and the Z axle inductor (53) of installing respectively in the bottom of motor mounting panel (49), the lateral wall of rotation axis (47) has cup jointed Z axle connecting piece (58).
6. The automatic braider of claim 1, wherein: the braiding mechanism comprises a motor (60), a motor connecting plate (61), a 200W servo motor (62), a camera light source (63), a supporting plate (64), an upper film covering wheel (65), a confirmation camera (66), a film pressing block (67), a covering film (68), a braiding groove (69), an upper braiding guide wheel (70), a synchronizing wheel (71), a driven pinwheel (72), an induction sheet (73), an empty braiding belt (74), a second inductor (75), an X-axis fine adjustment plate (76), a driving pinwheel (77), a lower braiding guide wheel (78), a Y-axis fine adjustment plate (79), a shearing belt cylinder (80), a receiving wheel (81), a limiting support (82) and a braiding mounting plate (83), wherein the Y-axis fine adjustment plate (79) is mounted on the top surface of a machine table (101), the X-axis fine adjustment plate (76) is mounted on the top surface of the Y-axis fine adjustment plate (79), and the braiding mounting plate (83) is mounted on the top surface of the X-axis fine adjustment plate (76), the utility model discloses a take out the knitting belt, including braid mounting panel (83), spacing support (82) of top surface corner fixedly connected with respectively, and the lateral wall of one of them spacing support (82) installs second inductor (75), response piece (73) are installed to the lateral wall of second inductor (75), synchronizing wheel (71) and initiative pinwheel (77) are installed respectively to spacing support (82) of braid mounting panel (83), initiative pinwheel (77) are through empty braid (74) and driven pinwheel (72) looks transmission connection, the top surface of braid mounting panel (83) is located between two parties and is provided with braid groove (69), the left side of braid groove (69) is provided with upper band leading wheel (70), the top surface of braid groove (69) is provided with epiphragma (68), backup pad (64) are installed to the top surface of braid mounting panel (83), the lateral wall of backup pad (64) is installed and is pressed the membrance piece (67), the camera light source device is characterized in that a confirmation camera (66) and a camera light source (63) are installed on one side of the top end of the supporting plate (64), an upper cover film wheel (65) is installed on the other side of the top end of the supporting plate (64), a shaft rod of the driving pin wheel (77) penetrates through the motor connecting plate (61) and is fixedly installed with a rotating shaft of the 200W servo motor (62), the driving pin wheel (77) is in transmission connection with the material receiving wheel (81) through the lower braiding guide wheel (78) and the shearing band cylinder (80), and a motor (60) is arranged on the shaft rod of the material receiving wheel (81).
7. An automatic braider according to claim 5, characterized in that: the working power of the first servo motor (50) is 750W, and the working power of the second servo motor (51) is 400W.
8. An automatic braider according to claim 3, characterized in that: and a light source (26) is arranged on the side wall of the fixed frame (6), and the light source (26) is arranged below the camera (25).
Priority Applications (1)
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CN202021483722.4U CN213008890U (en) | 2020-07-24 | 2020-07-24 | Automatic braider |
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CN202021483722.4U CN213008890U (en) | 2020-07-24 | 2020-07-24 | Automatic braider |
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CN202021483722.4U Expired - Fee Related CN213008890U (en) | 2020-07-24 | 2020-07-24 | Automatic braider |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113501159A (en) * | 2021-08-04 | 2021-10-15 | 深圳市辉悦科技有限公司 | Avoid chip to damage chip braider of feed |
-
2020
- 2020-07-24 CN CN202021483722.4U patent/CN213008890U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113501159A (en) * | 2021-08-04 | 2021-10-15 | 深圳市辉悦科技有限公司 | Avoid chip to damage chip braider of feed |
CN113501159B (en) * | 2021-08-04 | 2022-07-29 | 深圳市辉悦科技有限公司 | Avoid chip to damage chip braider of feed |
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