CN213005800U - Safe and efficient automatic ceramic press - Google Patents
Safe and efficient automatic ceramic press Download PDFInfo
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- CN213005800U CN213005800U CN202020711061.XU CN202020711061U CN213005800U CN 213005800 U CN213005800 U CN 213005800U CN 202020711061 U CN202020711061 U CN 202020711061U CN 213005800 U CN213005800 U CN 213005800U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 43
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
The utility model belongs to the field of ceramic chip preparation, and particularly discloses a safe and efficient automatic ceramic press, which comprises a base (1), a frame body (2), a top plate (3), a hydraulic machine (4), a buffer plate (41), a hydraulic column (42), an upper pressure plate (5), an upper die (51), a distance sensor (52), a workbench (6), a lower die (61), a controller (7), a touch liquid crystal display (71) and an alarm (72); the utility model discloses an automatic ceramic press of safe efficient has safe high-efficient, the convenient advantage that removes.
Description
Technical Field
The utility model belongs to ceramic plate preparation field specifically discloses an automatic ceramic press of safe efficient.
Background
The press is a short name of a press machine, a hydraulic press and an oil press, and the press is a forming machine for forming industrial products through pressure. In the field of ceramic chip production, a ceramic press is a widely used machine, and is divided into an upper press and a lower press, wherein a working oil cylinder of the upper press is arranged above the press, an oil cylinder piston moves from top to bottom, and a lower template is fixed. The male die and the female die of the die can be respectively fixed on the upper template and the lower template, and the opening and closing of the die are realized by the lifting of the upper template. Because the oil cylinder is arranged above the press, the workbench is fixed, the charging can be carried out on the workbench, and the operation is convenient, but the existing upward pressing type ceramic press also has the defects of low safety protection measure and inconvenient movement.
SUMMERY OF THE UTILITY MODEL
Not enough more than, the utility model discloses an automatic pottery press of safe efficient has safe high-efficient, the convenient advantage that removes.
The technical scheme of the utility model as follows:
a safe and efficient automatic ceramic press comprises a base, a frame body, a top plate, a hydraulic press, a buffer plate, a hydraulic column, an upper pressing plate, an upper die, a distance sensor, a workbench, a lower die, a controller, a touch liquid crystal display and an alarm; the base is positioned at the lowest part and is circular or rectangular, and the frame body is supported; the frame body is composed of a plurality of pillars; the top plate is positioned at the top of the frame body; the hydraulic machine is fixedly arranged above the top plate through a buffer plate; the hydraulic column penetrates through the buffer plate and the top plate from the lower part of the hydraulic machine; the frame body extends into a space formed by the frame body; a rectangular or cylindrical upper pressing plate is fixedly arranged at the lower end of the hydraulic column; an upper die is arranged at the lower end of the upper pressure plate; a workbench is arranged on the base below the upper die; the lower die is arranged on the workbench and is opposite to the upper die; the controller is arranged on the side surface of the frame body; the touch liquid crystal display and the alarm are arranged on the controller; the upper pressure plate is also provided with the distance sensor; the controller is electrically connected with the hydraulic machine, the distance sensor, the touch liquid crystal display and the alarm respectively. When the ceramic die works, a worker adds a ceramic raw material into the lower die on the workbench; the touch liquid crystal display on the controller is used for operating to control the hydraulic press to start, so that the hydraulic column is controlled to move downwards to drive the upper pressing plate to move downwards, and the upper die is driven to move towards the lower die to press the ceramic; the distance between the upper die and the lower die can be checked in real time through the distance sensor, and fine control is performed through the controller; when foreign matters appear on the workbench, the distance sensor senses the abnormality and sends a termination signal to the controller, and the controller sends a suspension signal to the hydraulic machine to suspend the work and sends an alarm through the alarm.
Further, above-mentioned safe efficient automatic pottery press, go up the mould with the lower mould is all for dismantling the setting. Go up mould and lower mould detachable setting for only need change the mould can when producing different model ceramic plates, it is convenient and save the cost.
Further, according to the safe and efficient automatic ceramic press, the distance sensor can be used for detecting the distance between the upper die and the lower die due to the installation position of the distance sensor. The distance sensor can detect the distance through principles such as ultrasonic waves or laser, and the distance from the working surface of the upper die to the working surface of the lower die can be obtained by detecting the distance from the distance sensor to the working surface of the lower die and then subtracting the distance from the distance sensor to the working surface of the upper die.
Further, above-mentioned safe efficient automatic pottery press, be provided with flashing light and loudspeaker in the alarm.
Further, according to the safe and efficient automatic ceramic press, a working state indicating lamp is arranged beside the alarm; the working state indicator light is electrically connected with the controller.
Further, the safe and efficient automatic ceramic press is characterized in that the working state indicating lamp is provided with red and green bulbs. The red display shows the fault state, and the green display shows that all the conditions are normal in the work.
Further, the controller is 1.2-1.5m away from the ground. Such a height is highly suitable for convenient operation by a worker in a natural posture.
Further, above-mentioned automatic pottery press of safe efficient, the base below is provided with a plurality of gyro wheels. The rollers are arranged, so that the ceramic press can be conveniently moved in a factory workshop.
Further, according to the safe and efficient automatic ceramic press, the workbench is provided with the hardening layer. The hard layer is arranged, so that the deformation of the workbench during pressing is reduced, and the pressing quality is better.
Further, according to the safe and efficient automatic ceramic press, the distance sensor is a doubly-fed ultrasonic sensor or a stepped laser ranging sensor.
Can reach from above-mentioned technical scheme, the utility model discloses following beneficial effect has: according to the safe and efficient automatic ceramic press, the high-sensitivity distance sensor is arranged, foreign matters can be found to enter a working area in time, the press can be stopped to work emergently, and personal and property safety of workers is protected; furthermore, the working stroke of the press can be controlled in real time through the distance sensor, automatic pressing is realized, and the working efficiency is improved; furthermore, by arranging various indicator lights, the working state is clear at a glance; furthermore, the roller is arranged, so that the moving capacity of the ceramic press is greatly increased, and the working adaptability of the ceramic press is improved.
Drawings
FIG. 1 is a schematic view of a safe and efficient automatic ceramic press according to example 1;
FIG. 2 is a schematic view of a safe and efficient automatic ceramic press according to example 2;
FIG. 3 is a schematic diagram of the electrical connection of the safe and efficient automatic ceramic press according to example 2;
wherein: the device comprises a base 1, rollers 11, a frame 2, a top plate 3, a buffer plate 4, a buffer plate 41, a hydraulic column 42, an upper pressing plate 5, an upper die 51, a distance sensor 52, a workbench 6, a lower die 61, a hardening layer 62, a controller 7, a touch liquid crystal display 71, an alarm 72 and a working state indicator 73.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example 1
As shown in fig. 1, the safe and efficient automatic ceramic press comprises a base 1, a frame 2, a top plate 3, a hydraulic press 4, a buffer plate 41, a hydraulic column 42, an upper pressing plate 5, an upper die 51, a distance sensor 52, a workbench 6, a lower die 61, a controller 7, a touch liquid crystal display 71 and an alarm 72; the base 1 is positioned at the lowest part and is circular or rectangular, and supports the frame body 2; the frame body 2 is composed of a plurality of pillars; the top plate 3 is positioned at the top of the frame body 2; the hydraulic machine 4 is fixedly arranged above the top plate 3 through a buffer plate 41; the hydraulic column 42 passes through the buffer plate 41 and the top plate 3 from below the hydraulic machine 4; extending into a space formed by the frame body 2; the lower end of the hydraulic column 42 is fixedly provided with a rectangular or cylindrical upper pressure plate 5; an upper die 51 is arranged at the lower end of the upper pressure plate 5; a workbench 6 is arranged on the base 1 under the upper die 51; the lower die 61 is arranged on the workbench 6 and is opposite to the upper die 51; the controller 7 is arranged on the side surface of the frame body 2; the controller 7 is provided with the touch liquid crystal display 71 and an alarm 72; the distance sensor 52 is also mounted on the upper pressure plate 5; the controller 7 is electrically connected with the hydraulic machine 4, the distance sensor 52, the touch liquid crystal display 71 and the alarm 72 respectively.
When in work: a worker adds a ceramic raw material into a lower die 61 on the worktable 6; the touch liquid crystal display 71 on the controller 7 is operated to control the hydraulic machine 4 to start, so as to control the hydraulic column 42 to move downwards, drive the upper pressing plate 5 to move downwards, and further drive the upper die 51 to move towards the lower die 61 of the lower die, so as to perform ceramic pressing; the distance between the upper die 51 and the lower die 61 can be checked in real time through the distance sensor 52 and is finely controlled through the controller 7; when foreign matter is present on the table, the distance sensor 52 senses an abnormal signal and sends a termination signal to the controller 7, and the controller sends a pause signal to the hydraulic machine 4 to pause the operation and sends an alarm through the alarm 72.
Example 2
Fig. 2 and 3 show a safe and efficient automatic ceramic press, which comprises a base 1, a frame 2, a top plate 3, a hydraulic press 4, a buffer plate 41, a hydraulic column 42, an upper pressing plate 5, an upper die 51, a distance sensor 52, a workbench 6, a lower die 61, a controller 7, a touch liquid crystal display 71 and an alarm 72; the base 1 is positioned at the lowest part and is circular or rectangular, and supports the frame body 2; the frame body 2 is composed of a plurality of pillars; the top plate 3 is positioned at the top of the frame body 2; the hydraulic machine 4 is fixedly arranged above the top plate 3 through a buffer plate 41; the hydraulic column 42 passes through the buffer plate 41 and the top plate 3 from below the hydraulic machine 4; extending into a space formed by the frame body 2; the lower end of the hydraulic column 42 is fixedly provided with a rectangular or cylindrical upper pressure plate 5; an upper die 51 is arranged at the lower end of the upper pressure plate 5; a workbench 6 is arranged on the base 1 under the upper die 51; the lower die 61 is arranged on the workbench 6 and is opposite to the upper die 51; the controller 7 is arranged on the side surface of the frame body 2; the controller 7 is provided with the touch liquid crystal display 71 and an alarm 72; the distance sensor 52 is also mounted on the upper pressure plate 5; the controller 7 is electrically connected with the hydraulic machine 4, the distance sensor 52, the touch liquid crystal display 71 and the alarm 72 respectively; further, the upper die 51 and the lower die 61 are both detachably arranged; preferably, the distance sensor 52 is installed at a position where it can be used to detect the distance between the upper die 51 and the lower die 61; further, a flashing light and a horn are arranged in the alarm 72; in particular, an operating state indicator lamp 73 is arranged beside the alarm 72; the working state indicator lamp 73 is electrically connected with the controller 7; preferably, the working status indicator lamp 73 has red and green bulbs; in particular, the height of the controller 7 from the ground is 1.2-1.5 m; preferably, a plurality of rollers 11 are arranged below the base 1; in particular, a hardening layer 62 is arranged on the worktable 6; preferably, the distance sensor 52 is a doubly fed ultrasonic sensor or a Measure laser ranging sensor.
When in work: a worker adds a ceramic raw material into a lower die 61 on the worktable 6; the touch liquid crystal display 71 on the controller 7 is operated to control the hydraulic machine 4 to start, so as to control the hydraulic column 42 to move downwards, drive the upper pressing plate 5 to move downwards, and further drive the upper die 51 to move towards the lower die 61 of the lower die, so as to perform ceramic pressing; the distance between the upper die 51 and the lower die 61 can be checked in real time through the distance sensor 52 and is finely controlled through the controller 7; when foreign matter appears on the worktable, the distance sensor 52 senses an abnormal signal and sends a termination signal to the controller 7, the controller sends a pause signal to the hydraulic machine 4 to pause the operation, and sends light and sound alarms through the alarm 72, and the operating state indicator lamp 73 displays red.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention can not be limited thereby, and the simple equivalent changes and modifications made according to the claims and the utility model also belong to the protection scope of the present invention.
Claims (10)
1. The safe and efficient automatic ceramic press is characterized by comprising a base (1), a frame body (2), a top plate (3), a hydraulic machine (4), a buffer plate (41), a hydraulic column (42), an upper pressing plate (5), an upper die (51), a distance sensor (52), a workbench (6), a lower die (61), a controller (7), a touch liquid crystal display (71) and an alarm (72); the base (1) is positioned at the lowest part, is round or rectangular and supports the frame body (2); the frame body (2) is composed of a plurality of struts; the top plate (3) is positioned at the top of the frame body (2); the hydraulic machine (4) is fixedly arranged above the top plate (3) through a buffer plate (41); the hydraulic column (42) passes through the buffer plate (41) and the top plate (3) from below the hydraulic machine (4); the frame body (2) extends into a space formed by the frame body (2); the lower end of the hydraulic column (42) is fixedly provided with a rectangular or cylindrical upper pressure plate (5); an upper die (51) is arranged at the lower end of the upper pressure plate (5); a workbench (6) is arranged on the base (1) below the upper die (51); the lower die (61) is arranged on the workbench (6) and is opposite to the upper die (51); the controller (7) is arranged on the side surface of the frame body (2); the controller (7) is provided with the touch liquid crystal display (71) and an alarm (72); the upper pressure plate (5) is also provided with the distance sensor (52); the controller (7) is electrically connected with the hydraulic machine (4), the distance sensor (52), the touch liquid crystal display (71) and the alarm (72) respectively.
2. A safe and efficient automatic ceramic press as claimed in claim 1, wherein said upper die (51) and said lower die (61) are removably arranged.
3. A safe and efficient automatic ceramic press as claimed in claim 2, characterized in that said distance sensor (52) is mounted in such a position that it can be used to detect the distance between said upper die (51) and said lower die (61).
4. A safe and efficient automatic ceramic press as claimed in claim 1, wherein a flashing light and a horn are provided in the alarm (72).
5. A safe and efficient automatic ceramic press as claimed in claim 1, wherein an operation status indicator lamp (73) is further provided beside the alarm (72); the working state indicator lamp (73) is electrically connected with the controller (7).
6. A safe and efficient automatic ceramic press as claimed in claim 5, characterized in that the working status indicator light (73) has red and green bulbs.
7. A safe and efficient automatic ceramic press as claimed in claim 1, characterized in that the height of the controller (7) from the ground is 1.2-1.5 m.
8. A safe and efficient automatic ceramic press as claimed in claim 1, characterized in that rollers (11) are arranged under the base (1).
9. A safe and efficient automatic ceramic press as claimed in claim 1, characterized in that the work table (6) is provided with a hardbanding (62).
10. A safe and efficient automatic ceramic press as claimed in claim 1, wherein said distance sensor (52) is a doubly fed ultrasonic sensor or a Measure laser ranging sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020711061.XU CN213005800U (en) | 2020-04-30 | 2020-04-30 | Safe and efficient automatic ceramic press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020711061.XU CN213005800U (en) | 2020-04-30 | 2020-04-30 | Safe and efficient automatic ceramic press |
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| Publication Number | Publication Date |
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| CN213005800U true CN213005800U (en) | 2021-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020711061.XU Expired - Fee Related CN213005800U (en) | 2020-04-30 | 2020-04-30 | Safe and efficient automatic ceramic press |
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| CN (1) | CN213005800U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114618945A (en) * | 2022-03-17 | 2022-06-14 | 苏州海强机械有限公司 | Mold for machining thin-wall curved surface part and working method thereof |
-
2020
- 2020-04-30 CN CN202020711061.XU patent/CN213005800U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114618945A (en) * | 2022-03-17 | 2022-06-14 | 苏州海强机械有限公司 | Mold for machining thin-wall curved surface part and working method thereof |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210420 |
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| CF01 | Termination of patent right due to non-payment of annual fee |