CN213000827U - Automatic stress cone spraying system - Google Patents
Automatic stress cone spraying system Download PDFInfo
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- CN213000827U CN213000827U CN202021178001.2U CN202021178001U CN213000827U CN 213000827 U CN213000827 U CN 213000827U CN 202021178001 U CN202021178001 U CN 202021178001U CN 213000827 U CN213000827 U CN 213000827U
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Abstract
The utility model relates to the field of spraying equipment, and discloses an automatic stress cone spraying system which comprises a control system, a spraying room and a drying room, wherein the two sides of the spraying room are respectively provided with the drying room, and the drying room and the spraying room are separated by a partition plate; a through conveying track is arranged in the spraying room and the drying room, a moving trolley is arranged in each drying room, and the sprayed workpiece is arranged on the moving trolley and can rotate; an electric sliding table group is arranged in the spraying room, and a nozzle is fixed on the movable spraying electric sliding table; the two drying rooms share one drying hot air blower, and hot air is respectively conveyed to the two drying rooms through pipelines; the control system is electrically connected with the motor, the electric sliding table group and the drying hot air blower. The utility model discloses an automatic spraying system, spraying and stoving go on in succession, need not artifical spraying and transport, and not only the spraying is even effectual, has reduced workman's intensity of labour moreover, has avoided the injury of harmful gas to the human body.
Description
Technical Field
The utility model relates to a spraying equipment field particularly, relates to a stress cone automatic spraying system.
Background
Various severe climates are increasing due to the rapid change of global climate. The method is particularly a severe test for the components of the high-voltage cable accessory which are sensitive to temperature, have severe requirements on manufacturing processes and have high requirements on installation environment and operating skill. The stress cone of the middle head of the cable accessory is an important part of the cable accessory which plays the roles of isolating the strong current of a cable conductor, homogenizing an electric field and protecting the broken end of an internal cable, and most products are very easily influenced by the change of external climate and the uncertain short-time strong current when running under outdoor conditions, so that if the quality problem of the stress cone of the middle head occurs, the whole power system is seriously influenced.
In the back-end process for manufacturing the middle head silicon rubber stress cone, a layer of semi-conductive coating needs to be sprayed on the outer surface to play a role of uniform electric field. Usually, this step is performed manually, and is difficult to achieve to a uniform degree; because the semiconductive coating is diluted by adding a harmful solvent xylene, the xylene can generate harmful mist during spraying, and the harmful mist can damage the health of operators. And the sprayed coating is required to be uniform and consistent, and repeated spraying is required for many times, so that the attention of an operator is required to be highly concentrated during spraying, the gesture action standards are consistent, and the labor intensity of the operator is very high. Meanwhile, as the space is open during manual operation, impurity and dust can fall on the workpiece, unnecessary pollution is caused to the product, and the pollution possibly influences the product quality, so that accidents are caused when the product is installed in a power-on circuit.
If the semi-conducting layer after spraying is not dried in time, the semi-conducting glue of fluid can be caused to flow below the workpiece, so that the semi-conducting layer is uneven, the drying in the prior art is finished through a separate drying box, the workpiece needs to be carried back and forth manually, and the workpiece is easily dirtied or damaged.
SUMMERY OF THE UTILITY MODEL
A primary object of the present invention is to provide an automatic stress cone spraying system to solve the above-mentioned problems existing in the current stress cone spraying process and drying process.
In order to realize the aim, the automatic stress cone spraying system comprises a control system, a spraying room and a drying room, wherein the two sides of the spraying room are respectively provided with the drying room, and the drying room and the spraying room are separated by a partition plate;
a through conveying track is arranged in the spraying room and the drying room, a moving trolley is arranged in each drying room, a partition plate between the spraying room and the drying room is provided with a hole for the moving trolley to pass through, and the moving trolley is driven by a motor to move back and forth between the spraying room and the drying room along the conveying track; the sprayed workpiece is arranged on the moving trolley and can rotate;
an electric sliding table group is arranged in the spraying room and comprises a transverse electric sliding table, a longitudinal electric sliding table and a spraying electric sliding table, the transverse electric sliding table is arranged on the longitudinal electric sliding table, the movable spraying electric sliding table is arranged on the transverse electric sliding table, a nozzle is fixed on the movable spraying electric sliding table, the longitudinal electric sliding table drives the transverse electric sliding table to move back and forth, the transverse electric sliding table drives the spraying electric sliding table to move left and right, and the spraying electric sliding table drives the nozzle to move up and down;
the two drying rooms share one drying hot air blower, and hot air is respectively conveyed to the two drying rooms through pipelines;
the control system is electrically connected with the motor, the electric sliding table group and the drying hot air blower.
Preferably, both ends of the moving trolley are provided with sealing plates for plugging holes in the partition plate between the spraying room and the drying room.
Preferably, the spraying electric sliding table is provided with a rotary stepping motor, and the nozzle is arranged on the rotary stepping motor.
Preferably, a silica gel hose for conveying the semiconductive rubber material is connected below the nozzle, and a switch controlled by a solenoid valve is arranged on the silica gel hose.
Preferably, a dust removal device and a particle collection device are further arranged in the spraying room.
Preferably, the top of the drying room is also provided with a circulating fan.
Preferably, the inner walls of the drying room and the spraying room are adhered with stainless steel plates, and the wall and the top plate of the drying room are also provided with heat insulation cotton.
Preferably, the workpiece to be painted is rotated on the motion trolley and the motion of the motion trolley itself is driven by a brushless dc motor.
Preferably, the electric slider group is driven by a servo motor.
Preferably, the doors of the spraying rooms are provided with glass windows.
The utility model discloses following beneficial effect has:
(1) by adopting the automatic spraying system of the utility model, the nozzle is driven by the electric sliding table group to carry out automatic spraying without manual operation, thereby not only having good spraying uniformity and effect, but also reducing the labor intensity of workers and avoiding the harm of harmful gas to human body;
(2) adopt the utility model discloses an automatic spraying system, spraying and stoving go on in succession, need not artifical transport, have not only improved work efficiency, have avoided making dirty and hindering the good work piece of spraying moreover.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the moving trolley;
FIG. 3 is a schematic view of the structure of the electric sliding table set;
wherein the figures include the following reference numerals: 1. a spraying room; 2. a drying chamber; 3. a partition plate; 4. moving the trolley; 5. spraying a workpiece; 6. drying the air heater; 7. closing the plate; 8. transversely moving the electric sliding table; 9. longitudinally moving the electric sliding table; 10. spraying an electric sliding table; 11. rotating the stepper motor; 12. and (4) a nozzle.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
As shown in fig. 1, the utility model discloses an automatic spraying system of stress cone, including control system, 2 between 1 and stoving between the spraying, both sides between the spraying set up respectively between stoving, separate through baffle 3 between stoving and the spraying, be provided with the transfer orbit that link up between spraying and stoving, all be provided with a motion dolly 4 in every stoving within a definite time, install on the motion dolly by spraying work piece 5, it has the hole that supplies the motion dolly to pass through to open on the baffle between spraying and stoving between, the motion dolly is along transfer orbit between the spraying and stoving between reciprocating motion between along the transfer orbit under the drive of motor. The two drying rooms share one drying hot air blower 6, and hot air is respectively conveyed to the two drying rooms through pipelines.
As shown in fig. 2, sealing plates 7 are arranged at both ends of the moving trolley, and after the moving trolley moves to the spraying room, the sealing plates at both ends can just block the holes on the partition plate, so that the spraying room is in a completely sealed state.
As shown in fig. 3, be provided with electronic slip table group in the spraying room, electronic slip table group includes sideslip electronic slip table 8, indulge and move electronic slip table 9 and the electronic slip table 10 of spraying, the electronic slip table of sideslip is installed on indulging moving electronic slip table, the electronic slip table of spraying is installed on the electronic slip table of sideslip, install rotatory step motor 11 on the electronic slip table of spraying, nozzle 12 is installed on rotatory step motor, indulge and move electronic slip table of sideslip and drive the electronic slip table of sideslip back-and-forth movement, the electronic slip table of sideslip drives the electronic slip table of spraying and.
The utility model discloses the use as follows: firstly, a drying room is named as a drying room A and a drying room B, and two moving trolleys are named as a moving trolley A and a moving trolley B respectively.
When spraying is carried out, the A moving trolley stops in the A drying room to wait, the B moving trolley sprays in the spraying room, after spraying is finished, the B moving trolley rapidly moves to the B drying room to carry out drying operation (the dried workpiece is taken away by a worker and a new workpiece is placed on the workpiece), the A moving trolley immediately replaces the spraying room to carry out spraying while drying in the B drying room, after spraying is finished, the A moving trolley rapidly moves to the A drying room to carry out drying operation, (the dried workpiece is taken away by the worker and a new workpiece is placed on the workpiece), while drying in the A drying room, the B moving trolley immediately replaces the spraying room to carry out spraying, and the steps are repeated in a circulating mode to form continuous production.
During spraying, the nozzle moves left and right, the workpiece rotates while being sprayed, the rotation of the workpiece on the moving trolley and the movement of the moving trolley are driven by the brushless direct current motor, each electric sliding table of the electric sliding table group is driven by the servo motor, the rotation of the nozzle is driven by the rotary stepping motor, a silica gel hose for conveying semi-conductive rubber materials is connected below the nozzle, and a switch controlled by an electromagnetic valve is arranged on the silica gel hose so as to control the spraying time. The brushless direct current motor, the servo motor, the drying air heater, the electromagnetic valve and the like are controlled by the control system. It should be pointed out that motion dolly, electronic slip table, stoving air heater, nozzle and solenoid valve etc. are prior art, and its control technique and computer program are also prior art, the utility model discloses a use needs to apply to above-mentioned each equipment hardware, control software, and it is the ready-made product that has sold on the market, to the ordinary technical personnel in this field, can implement this technical scheme smoothly according to this writing and prior art. Therefore, the control system will not be described in detail herein.
Some granular and dusty semi-conductive glue can be produced during spraying, and in order to ensure the cleanness of the whole spraying room, a dust removal device and a particle collection device are also arranged in the spraying room.
In order to ensure the uniform temperature in the drying room, the top of the drying room is also provided with a circulating fan.
In order to avoid bonding dust, SU304 stainless steel plates are attached to the inner walls of the drying room and the spraying room, and heat insulation cotton is further arranged on the wall and the top plate of the drying room in order to prevent internal heat loss.
In order to facilitate observation of the spraying condition, a glass window is also arranged on the door of the spraying room.
In the description of the present invention, it should be noted that the terms "front end", "rear end", "left and right", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "communicating" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An automatic stress cone spraying system is characterized by comprising a control system, a spraying room (1) and a drying room (2);
two sides of the spraying room (1) are respectively provided with a drying room (2), and the drying room (2) is separated from the spraying room (1) through a partition plate (3);
a through conveying track is arranged in the spraying room (1) and the drying rooms (2), a moving trolley (4) is arranged in each drying room (2), a partition plate (3) between the spraying room (1) and the drying rooms (2) is provided with a hole for the moving trolley (4) to pass through, and the moving trolley (4) is driven by a motor to move back and forth between the spraying room (1) and the drying rooms (2) along the conveying track; the sprayed workpiece (5) is arranged on the moving trolley (4) and can rotate;
an electric sliding table group is arranged in the spraying room (1), the electric sliding table group comprises a transverse electric sliding table (8), a longitudinal electric sliding table (9) and a spraying electric sliding table (10), the transverse electric sliding table (8) is arranged on the longitudinal electric sliding table (9), the movable spraying electric sliding table (10) is arranged on the transverse electric sliding table (8), a nozzle (12) is fixed on the movable spraying electric sliding table (10), the longitudinal electric sliding table (9) drives the transverse electric sliding table (8) to move back and forth, the transverse electric sliding table (8) drives the spraying electric sliding table (10) to move left and right, and the spraying electric sliding table (10) drives the nozzle (12) to move up and down;
the two drying rooms (2) share one drying hot air blower (6), and hot air is respectively conveyed to the two drying rooms (2) through pipelines;
the control system is electrically connected with the motor, the electric sliding table group and the drying hot air blower (6).
2. The automatic stress cone spraying system according to claim 1, wherein sealing plates (7) are arranged at both ends of the moving trolley (4) and are used for blocking holes in the partition plate (3) between the spraying room (1) and the drying room (2).
3. The automatic stress cone spraying system according to claim 1, wherein a rotary stepping motor (11) is mounted on the electric spraying sliding table (10), and the nozzle (12) is mounted on the rotary stepping motor (11).
4. The automatic stress cone spraying system according to claim 1, wherein a silica gel hose for conveying the semi-conductive rubber compound is connected below the nozzle (12), and a switch controlled by a solenoid valve is arranged on the silica gel hose.
5. The automatic stress cone spraying system according to claim 1, wherein a dust removing device and a particle collecting device are further arranged in the spraying room (1).
6. The automatic stress cone spraying system of claim 1, wherein a circulating fan is further arranged at the top of the drying room (2).
7. The automatic stress cone spraying system of claim 1, wherein stainless steel plates are attached to the inner walls of the drying room (2) and the spraying room (1), and heat insulation cotton is further arranged on the wall and the top plate of the drying room (2).
8. The automatic stress cone spraying system according to claim 1, characterized in that the workpiece (5) to be sprayed is rotated on the moving trolley (4) and the movement of the moving trolley (4) itself is driven by a brushless dc motor.
9. The automatic stress cone coating system of claim 1 wherein the set of motorized slides are driven by a servo motor.
10. The automatic stress cone spraying system according to claim 1, characterized in that a glass window is arranged on the door of the spraying booth (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021178001.2U CN213000827U (en) | 2020-06-23 | 2020-06-23 | Automatic stress cone spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021178001.2U CN213000827U (en) | 2020-06-23 | 2020-06-23 | Automatic stress cone spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213000827U true CN213000827U (en) | 2021-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021178001.2U Active CN213000827U (en) | 2020-06-23 | 2020-06-23 | Automatic stress cone spraying system |
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| Country | Link |
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| CN (1) | CN213000827U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345638A (en) * | 2022-02-08 | 2022-04-15 | 滁州市伊斯特装备制造有限公司 | Automatic gluing and pressing equipment for glass door production |
-
2020
- 2020-06-23 CN CN202021178001.2U patent/CN213000827U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345638A (en) * | 2022-02-08 | 2022-04-15 | 滁州市伊斯特装备制造有限公司 | Automatic gluing and pressing equipment for glass door production |
| CN114345638B (en) * | 2022-02-08 | 2023-08-15 | 滁州市伊斯特装备制造有限公司 | Automatic gluing and pressing equipment for glass door production |
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