CN212994246U - Automatic processing device for sushi rice roll - Google Patents
Automatic processing device for sushi rice roll Download PDFInfo
- Publication number
- CN212994246U CN212994246U CN202021503249.1U CN202021503249U CN212994246U CN 212994246 U CN212994246 U CN 212994246U CN 202021503249 U CN202021503249 U CN 202021503249U CN 212994246 U CN212994246 U CN 212994246U
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- push rod
- plate
- tray
- forming
- folded plate
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 37
- 235000009566 rice Nutrition 0.000 title claims abstract description 37
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 36
- 238000007493 shaping process Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 17
- 238000003756 stirring Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
The utility model discloses a sushi rice ball automatic processing device, PLC controller, display screen, switch, micro-actuator, safety sensor, income hopper, agitating unit, closing device, blank device, forming device and the forming device control switch in including the frame and being fixed in the frame, display screen, micro-actuator and safety sensor are connected with the PLC controller, go into the hopper and be fixed in the top of frame, its upper end opening, lower extreme and agitating unit intercommunication, agitating unit locates closing device upper portion, bottom and closing device intercommunication, closing device's discharge gate is located blank device's top, forming device is located blank device's below, PLC controller control agitating unit, closing device, blank device operation. This sushi rice ball processingequipment degree of automation is high, and is efficient, has realized the standardized processing of sushi rice ball, still possesses the steam heating function simultaneously, can guarantee processingquality when raising the efficiency.
Description
Technical Field
The utility model belongs to the field of food processing device and specifically relates to an automatic processing device for sushi rice balls.
Background
Sushi is introduced from abroad at present and is more and more popular at home, particularly among young people, wherein the sushi is prepared into rice balls with proper compactness and toughness as a core step, but at present, the sushi rice balls are mainly prepared by hands, the processing efficiency is low, the sushi food and beverage shop operating cost is greatly occupied, once the sushi rice balls are prepared by hands, the product quality is extremely easy to be restricted by various factors, the product quality is difficult to be unified, and once the product quality problem occurs, customer disputes are easily caused, and the influence is caused on the idea.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides a sushi rice ball automatic processing device, this sushi rice ball processing device degree of automation is high, and is efficient, has realized the standardized processing of sushi rice ball, still possesses the steam heating function simultaneously, can guarantee processingquality when raising the efficiency.
The utility model provides a sushi rice ball automatic processing device, includes the frame and is fixed in PLC controller, display screen, switch, micro-actuator, safety sensor, goes into hopper, agitating unit, closing device, blank device, forming device and the forming device control switch in the frame, display screen, micro-actuator and safety sensor are connected with the PLC controller, go into the hopper and be fixed in the top of frame, its upper end opening, lower extreme and agitating unit intercommunication, agitating unit locates closing device upper portion, bottom and closing device intercommunication, closing device's discharge gate is located blank device's top, forming device is located blank device's below, PLC controller control agitating unit, closing device, blank device operation.
Preferably, the feeding hopper is of a double-layer sandwich plate type structure and comprises an inner layer plate and an outer layer plate, a gap is formed between the inner layer plate and the outer layer plate, steam inlets are formed in the outer layer plate, vent holes are uniformly formed in the inner layer plate, and a steam control switch is further arranged on the rack.
Preferably, the stirring device comprises a motor, stirring teeth and a plurality of groups of supporting rods, an output shaft of the motor is meshed with the supporting rods, and the stirring teeth are uniformly fixed on the supporting rods.
Preferably, the compressing device comprises a second motor and a plurality of groups of compressing rollers, an output shaft of the second motor is meshed with the compressing rollers, the plurality of groups of compressing rollers are arranged in a staggered manner, and strip-shaped teeth are uniformly distributed on the outer circumferential surface of the compressing rollers along the circumferential direction.
Preferably, the material cutting device comprises a blade, a first transmission rod piece and a blade driving device, the blade is connected with the blade driving device through the first transmission rod piece, and an arc-shaped guide groove matched with a movement path of the blade is formed in the rack.
As the optimization of above-mentioned technical scheme, forming device includes No. three motors, shaping charging tray, shaping push rod, No. two transmission member and push rod drive arrangement, the shaping charging tray is arranged in the frame, the below of shaping charging tray is located to the shaping push rod, the output shaft and the shaping charging tray meshing of No. three motors are connected, the shaping push rod is connected with push rod drive arrangement through No. two transmission assembly, the shaping charging tray warp under the effect of shaping push rod, compresses tightly the shaping with the rice ball.
Preferably, the forming tray comprises an upper tray and a lower tray, and the lower tray is meshed with the third motor; the upper tray is of a four-section structure and comprises a first folded plate, a second folded plate, a third folded plate, a fourth folded plate, a first roller, a second roller and a supporting plate which are sequentially connected in a rotating mode, wherein the first roller is located under the second folded plate and is connected with the first folded plate through a roller support fixed at the bottom of the first folded plate, the second roller is located under the fourth folded plate, the third folded plate is fixedly connected with the lower tray, and the bottom of the folded plate is arranged on the supporting plate.
As above-mentioned technical scheme's preferred, the shaping push rod wholly is the U type, including long push rod and short push rod, long push rod is just setting up to first gyro wheel, short push rod is just setting up to the second gyro wheel, all is equipped with on frame and the lower floor's tray and removes the opening that the cooperation was used with the shaping push rod, long push rod and short push rod top still are equipped with the gliding chamfer of first gyro wheel and second gyro wheel of being convenient for.
Preferably, the forming device control switch comprises a lower tray control switch and an upper tray control switch, the lower tray control switch is used for controlling the third motor to start and stop, and the upper tray control switch is used for controlling the push rod driving device to start and stop.
Preferably, the forming device further comprises a support rod, wherein the support rod is arranged below the first folding plate and is fixedly connected with the long push rod through a support.
The beneficial effects of the utility model reside in that:
1. the automation degree is high, the production efficiency can be effectively improved, and the cost is saved.
2. Realizes the batch production of the rice roll and ensures the uniformity of the appearance and the quality of the sushi rice roll.
3. Has the steam heating function, can effectively control the processing temperature of the rice roll, and improves the taste of the rice roll.
4. The safety sensor is arranged to prevent potential safety hazards caused by artificial collision in the rice ball processing process.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the internal structure of the rack of the present invention.
Fig. 3 is a cross-sectional view of the present invention.
Fig. 4 is a schematic structural view of the molding apparatus.
The reference numbers are as follows: 1-frame, 2-display screen, 3-power switch, 4-fine switch, 5-safety sensor, 6-feeding hopper, 601-inner plate, 602-outer plate, 7-steam inlet, 8-vent hole, 9-steam control switch, 10-first motor, 11-stirring tooth, 12-support rod, 13-second motor, 14-pressing roller, 15-bar tooth, 16-blade, 17-first transmission rod, 18-arc guide groove, 19-third motor, 20-forming material tray, 201-upper material tray, 201 a-first folded plate, 201 b-second folded plate, 201 c-third folded plate, 201 d-fourth folded plate, 201 e-first roller, 201 f-second roller, 201 g-a support plate, 202-a lower tray, 21-a forming push rod, 211-a long push rod, 212-a short push rod, 22-a second transmission rod piece, 23-a chamfer, 24-a lower tray control switch, 25-an upper tray control switch, 26-a support rod and 27-a magnetic card sensor.
Detailed Description
The present embodiment is described in detail below with reference to the accompanying drawings.
The automatic processing device for sushi rice balls as shown in fig. 1 to 4 comprises a frame 1, and a PLC controller (not shown in the drawings) fixed on the frame 1, a display screen 2, a power switch 3, a micro-adjustment switch 4, a safety sensor 5, a feeding hopper 6, a stirring device, a pressing device, a material cutting device, a forming device and a forming device control switch, wherein the display screen 2, the micro-adjustment switch 4 and the safety sensor 5 are connected with the PLC controller, the feeding hopper 6 is fixed on the top of the frame 1, the upper end of the feeding hopper is open, the lower end of the feeding hopper is communicated with the stirring device, the stirring device is arranged on the upper portion of the pressing device, the bottom of the feeding hopper is communicated with the pressing device, a discharge port of the pressing device is located above the material cutting device, the forming device is located below the material cutting device, and the PLC controller controls the stirring device, the pressing device.
In this embodiment, the feeding hopper 6 is of a double-layer sandwich plate type structure and comprises an inner plate 601 and an outer plate 602, a gap is formed between the inner plate 601 and the outer plate 602, a steam inlet 7 is formed in the outer plate 602, vent holes 8 are uniformly formed in the inner plate 601, and a steam control switch 9 is further arranged on the rack 1.
In this embodiment, agitating unit includes a motor 10, stirring tooth 11 and multiunit bracing piece 12, the output shaft and the bracing piece 12 meshing of a motor 10 are connected, stirring tooth 11 evenly fixes on bracing piece 12.
In this embodiment, closing device includes No. two motors 13 and multiunit pressure roller 14, No. two motors 13's output shaft and pressure roller 14 meshing are connected, the multiunit pressure roller 14 dislocation is arranged, along circumferencial direction evenly distributed has bar tooth 15 on the outer periphery of pressure roller 14.
In this embodiment, the material cutting device includes a blade 16, a first transmission rod 17 and a blade driving device, the blade 16 is connected with the blade driving device (not shown in the drawings) through the first transmission rod 17, and the frame 1 is provided with an arc-shaped guide groove 18 used in cooperation with a movement path of the blade 16.
In this embodiment, forming device includes No. three motors 19, shaping charging tray 20, shaping push rod 21, No. two drive rod members 22 and push rod drive arrangement (not shown in the attached drawing), shaping charging tray 20 is arranged in on the frame 1, shaping push rod 21 is located the below of shaping charging tray 20, No. three motors 19's output shaft and shaping charging tray 20 meshing are connected, shaping push rod 21 is connected with push rod drive arrangement through No. two drive assembly 22, shaping charging tray 20 warp under shaping push rod 21's effect, compresses tightly the shaping with the rice ball.
In this embodiment, the forming tray 20 includes an upper tray 201 and a lower tray 202, and the lower tray 202 is engaged with the motor 19; upper material tray 201 is the four-section type structure, including first folded plate 201a, second folded plate 201b, third folded plate 201c, fourth folded plate 201d and first gyro wheel 201e, second gyro wheel 201f, the backup pad 201g that rotates the connection in proper order, first gyro wheel 201e is located second folded plate 201b under, is connected with first folded plate 201a through the gyro wheel support that is fixed in first folded plate 201a bottom, second gyro wheel 201f is located fourth folded plate 201d under, third folded plate 201c and lower floor's tray 202 fixed connection, the folded plate bottom is located to backup pad 201 g.
In this embodiment, the shaping push rod 21 is wholly U-shaped, including long push rod 211 and short push rod 212, long push rod 211 is just setting up to first gyro wheel 201e, short push rod 212 is just setting up to second gyro wheel 201f, all is equipped with on frame 1 and the lower floor tray 202 and removes the opening that the cooperation was used with shaping push rod 21, long push rod 211 and short push rod 212 top still are equipped with the gliding chamfer 23 of first gyro wheel 201e of being convenient for and second gyro wheel 201 f.
In this embodiment, the forming device control switch includes a lower tray control switch 24 and an upper tray control switch 25, the lower tray control switch 24 is used for controlling the start and stop of the third motor 19, and the upper tray control switch 25 is used for controlling the start and stop of the push rod driving device.
In this embodiment, the forming device further includes a support bar 26, and the support bar 26 is disposed under the first folded plate 201a and is fixedly connected to the long push rod 211 through a support.
The specific working principle of this embodiment is as follows.
The power switch 3 is turned on, the stirring device, the pressing device and the cutting device start to work at a constant speed, the processed rice is put into the feeding hopper 6, the rice can be more uniform after being stirred by the stirring teeth 11, if the temperature of the rice is too low, the steam generated by a steam source (the steam source can also be directly fixed in the frame 1 and is a part of the processing device) which is communicated with the outside through the steam inlet 7 can be introduced into the charging cavity of the feeding hopper 6 through the vent hole 8 by turning on the steam control switch 9, so that the rice is heated; the uniformly stirred rice enters the pressing device, the pressing rollers 14 arranged in a staggered mode can preliminarily press the rice, the strip-shaped teeth 15 can collect all the rice entering the pressing device at a discharge port of the pressing device, and then the rice is cut into strips with equal weight by the material cutting device and is put on the forming device; the rice ball is formed on the forming device in two steps: first, manual start lower floor's tray control switch 24, lower floor's tray 202 drives upper tray 201 immediately and removes under the cutting device discharge gate, and the strip rice ball that is cut can fall on upper tray 201, then starts upper tray control switch 25, and shaping push rod 21 shifts up, promotes upper tray 201 and takes place to warp, compresses tightly the shaping with strip rice ball final.
The specific deformation steps of the upper layer tray 201 are as follows: in the process of moving the forming push rod 21 upwards, the long push rod 211 contacts with the first roller 201e to push the first folding plate 201a and the second folding plate 201b to bend upwards, the short push rod 212 contacts with the second roller 201f in the process of bending the first folding plate 201a and the second folding plate 201b upwards to push the fourth folding plate 201d to bend upwards, when the second folding plate 201b reaches a vertical state, the forming push rod 21 continues to move upwards, the state of the second folding plate 201b is kept unchanged, and the long push rod 211 continues to push the first roller 201e to enable the first folding plate 201a to continue to bend. Finally, when the forming push rod 21 reaches a preset position, the four folded plates are closed to form a complete rectangle, and the rice ball is pressed and formed. In the process of moving the forming push rod 21 downwards, the four folded plates can restore to the original state under the action of the first roller 201e and the second roller 201f, the supporting plate 201g is used for supporting the folded plates to keep the folded plates horizontal, the chamfer 23 is used for enabling the first roller 201e and the second roller 201f to roll stably at the upper end of the forming push rod 21, and the supporting rod 26 is used for supporting the first folded plate 201a to prevent the first folded plate from bending downwards.
The device is also provided with a temperature sensor (not shown in the attached drawing) for detecting whether the temperature of the rice in the hopper 6 meets the requirement or not, the temperature sensor is matched with the steam control switch 9 for use, the data such as the temperature, the remaining time of intermittent action of the cutting device and the like can be displayed on the display screen 2, the fine adjustment switch 4 is a general name of a plurality of control switches and is used for finely adjusting the running time and the running frequency of the stirring device, the pressing device and the cutting device which are controlled by the PLC according to business conditions, and the safety sensor 5 is used for preventing the safety accident caused by the artificial occurrence of the non-collision of the upper layer material disc 201 in the forming process, once the safety sensor 5 senses the barrier in a certain distance range in the process, the emergency braking is carried out on the whole device, and the device is started after the danger is contacted. The frame 1 of the automatic sushi rice ball processing device is also provided with a magnetic card sensor 27, and the magnetic card sensor 27 is connected with the PLC controller, is matched with a corresponding magnetic card for use and is used for controlling the service time of the equipment authorized.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a sushi rice ball automatic processing device which characterized in that: including frame and be fixed in PLC controller, display screen, switch, micro-actuator, safety sensor in the frame, go into hopper, agitating unit, closing device, blank device, forming device and forming device control switch, display screen, micro-actuator and safety sensor are connected with the PLC controller, go into the hopper and be fixed in the top of frame, its upper end opening, lower extreme and agitating unit intercommunication, closing device upper portion is located to agitating unit, bottom and closing device intercommunication, closing device's discharge gate is located the top of blank device, forming device is located the below of blank device, PLC controller control agitating unit, closing device, the operation of blank device.
2. The automated processing apparatus of claim 1, wherein: the feeding hopper is of a double-layer sandwich plate type structure and comprises an inner layer plate and an outer layer plate, a gap is formed between the inner layer plate and the outer layer plate, steam inlets are formed in the outer layer plate, vent holes are uniformly formed in the inner layer plate, and a steam control switch is further arranged on the rack.
3. The automated processing apparatus of claim 1, wherein: the stirring device comprises a motor, stirring teeth and a plurality of groups of supporting rods, wherein an output shaft of the motor is meshed with the supporting rods, and the stirring teeth are uniformly fixed on the supporting rods.
4. The automated processing apparatus of claim 1, wherein: the pressing device comprises a second motor and a plurality of groups of pressing rollers, an output shaft of the second motor is meshed with the pressing rollers, the plurality of groups of pressing rollers are arranged in a staggered mode, and strip-shaped teeth are uniformly distributed on the outer circumferential surface of each pressing roller in the circumferential direction.
5. The automated processing apparatus of claim 1, wherein: the cutting device comprises a blade, a first transmission rod piece and a blade driving device, the blade is connected with the blade driving device through the first transmission rod piece, and an arc-shaped guide groove matched with a blade movement path for use is formed in the rack.
6. The automated processing apparatus of claim 1, wherein: the forming device comprises a motor, a forming material tray, a forming push rod, a transmission rod piece and a push rod driving device, the forming material tray is arranged on the frame, the forming push rod is arranged below the forming material tray, an output shaft of the motor is meshed with the forming material tray and is connected with the push rod driving device through a transmission assembly, the forming material tray deforms under the action of the forming push rod, and rice balls are compressed and formed.
7. The automated processing apparatus of claim 6, wherein: the forming material tray comprises an upper layer material tray and a lower layer tray, and the lower layer tray is meshed with the third motor; the upper tray is of a four-section structure and comprises a first folded plate, a second folded plate, a third folded plate, a fourth folded plate, a first roller, a second roller and a supporting plate which are sequentially connected in a rotating mode, wherein the first roller is located under the second folded plate and is connected with the first folded plate through a roller support fixed at the bottom of the first folded plate, the second roller is located under the fourth folded plate, the third folded plate is fixedly connected with the lower tray, and the bottom of the folded plate is arranged on the supporting plate.
8. The automated processing apparatus of claim 7, wherein: the shaping push rod wholly is the U type, including long push rod and short push rod, long push rod is just setting up to first gyro wheel, short push rod is just setting up to the second gyro wheel, all is equipped with on frame and the lower floor's tray and removes the opening that the cooperation was used with the shaping push rod, long push rod and short push rod top still are equipped with the gliding chamfer of first gyro wheel and second gyro wheel of being convenient for.
9. The automated processing apparatus of claim 7, wherein: the forming device control switch comprises a lower layer tray control switch and an upper layer material tray control switch, the lower layer tray control switch is used for controlling the start and stop of the third motor, and the upper layer material tray control switch is used for controlling the start and stop of the push rod driving device.
10. The automatic processing device according to any one of claims 8 to 9, wherein: the forming device further comprises a supporting rod, wherein the supporting rod is arranged below the first folding plate and is fixedly connected with the long push rod through a support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021503249.1U CN212994246U (en) | 2020-07-27 | 2020-07-27 | Automatic processing device for sushi rice roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021503249.1U CN212994246U (en) | 2020-07-27 | 2020-07-27 | Automatic processing device for sushi rice roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212994246U true CN212994246U (en) | 2021-04-20 |
Family
ID=75518373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021503249.1U Expired - Fee Related CN212994246U (en) | 2020-07-27 | 2020-07-27 | Automatic processing device for sushi rice roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212994246U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115708563A (en) * | 2022-11-23 | 2023-02-24 | 林益星 | Rice-laying machine for longevity drivers and sushi |
-
2020
- 2020-07-27 CN CN202021503249.1U patent/CN212994246U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115708563A (en) * | 2022-11-23 | 2023-02-24 | 林益星 | Rice-laying machine for longevity drivers and sushi |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210420 |