Tappet body processing equipment and technology
Technical Field
The invention relates to the technical field of tappet body processing, in particular to tappet body processing equipment and technology.
Background
The tappet body is a common part used for a clutch speed reducer, is a main component of a valve mechanism, and is a mechanism for transmitting force on an eccentric wheel on a camshaft to a valve by using engine oil pressure.
At present, existing tappet body processing equipment and technology need firstly carry out stamping forging to the metal blank and then polish to the tappet body in the course of working, need carry out solitary fixed process to the metal blank in the stamping process, carry out the punching press again, and processing is loaded down with trivial details to make production machining efficiency reduce, each process separately goes on, and processing is consuming time longer, has improved manufacturing cost.
Therefore, it is necessary to provide a tappet body processing apparatus and a tappet body processing process to solve the above technical problems.
Disclosure of Invention
The invention aims to provide tappet body processing equipment and a tappet body processing technology, and aims to solve the problem of low tappet processing production efficiency in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a tappet body processing device comprises a base, wherein both the front side and the rear side of the top of the base are fixedly connected with mounting plates, a top plate is fixedly connected between the tops of the two mounting plates, a blank conveying mechanism is fixedly connected between the left side of the bottom of the top plate and the left side of the top of the base, a positioning assembly is fixedly connected at the bottom of the top plate and positioned at the right side of the blank conveying mechanism, a stamping assembly is fixedly connected at the right side of the bottom of the top plate, processing assemblies are slidably connected at the bottom of the top plate and positioned at both sides of the stamping assembly, two brackets are fixedly connected at the top of the base and positioned under the stamping assembly, a blanking assembly is fixedly connected between the tops of the two brackets, each processing assembly comprises a first motor box which is fixedly connected at the back of one mounting plate, the inner part of the first motor box is fixedly connected with a first motor, an output shaft of the first motor is fixedly connected with a transmission lead screw, one end of the transmission lead screw sequentially penetrates through the first motor box and one mounting plate and extends to the surface of the other mounting plate, the transmission lead screw is rotatably connected with the first motor box and the two mounting plates, the surface of the transmission lead screw and the bottom of the top plate are in threaded connection with two sliding plates, the two sliding plates are in sliding connection with the top plate, the bottoms of the two sliding plates are fixedly connected with a connecting plate, one side of the two connecting plates is fixedly connected with a second motor box, the inner parts of the two second motor boxes are fixedly connected with a second motor, the output shafts of the two second motors are fixedly connected with mounting shafts, and one end of the two mounting shafts penetrates through the second motor box and extends to the outer part of the second motor box, two the installation axle just is located the equal fixed connection mounting bracket of the outside one end of second motor case, one there is cutting blade one side of mounting bracket through screw fixedly connected with, another there is the mill through screw fixedly connected with one side of mounting bracket.
Preferably, blank transport mechanism includes and goes up backup pad and two bottom suspension faggings, two go up between the relative one side of backup pad and two all rotate between the relative one side of bottom suspension fagging and be connected with three connecting axle, every the surface of connecting axle all overlaps and is equipped with the transfer gear, and is three the one end of connecting axle all runs through one go up the backup pad, it is three in addition the one end of connecting axle all runs through one the bottom suspension fagging, every the one end of connecting axle all overlaps and is equipped with from the driving wheel, every all connect through belt drive between the surface of driving wheel, transfer motor fixed connection is in the bottom of roof and is located one go up the front of backup pad, transfer motor's output shaft fixedly connected with action wheel, the action wheel pass through the belt and one connect from the driving wheel drive.
Preferably, the locating component comprises two first connecting plates, two first connecting plates are fixedly connected to the bottom of the top plate and two installation rods and every two first fixing plates are fixedly connected between the two opposite sides of the first connecting plates and one ends of the installation rods, two locating bins are fixedly connected between the two opposite sides of the first fixing plates, and a conveying channel is formed in each locating bin.
Preferably, the stamping assembly comprises two second connecting plates, two equal fixedly connected to the bottom of the top plate and two equal fixedly connected to the two electric push rods between one opposite sides of the second connecting plates, every two equal fixedly connected to the second fixing plate and the two opposite sides of the second fixing plate are respectively fixedly connected to the second fixing plate and the second fixing plate, and the die slot is formed in one opposite side of the stamping die.
Preferably, the unloading subassembly includes the unloading frame, unloading frame fixed connection is in two between the top of support, the bottom of unloading frame left side is seted up jaggedly, the bottom fixedly connected with installation piece of breach lateral wall, the right side of breach lateral wall is rotated and is connected with the transmission key, the bottom of unloading frame just is located the breach under fixedly connected with diaphragm.
Preferably, a reset spring is sleeved between the top of the mounting block and the bottom of the transmission key, a key is fixedly connected to the left side of the bottom of the transmission key, and a power button is fixedly mounted on the left side of the top of the transverse plate and under the key.
A tappet body processing technology comprises the following steps:
s1, raw material processing: cold heading the raw material on a cold heading machine to form a long-strip-shaped metal blank;
s2, conveying raw materials: placing the manufactured metal blank between two groups of conveying wheels, wherein a groove between the conveying wheels can just clamp and convey the metal strip blank, starting a conveying motor to drive a driving wheel to rotate, the driving wheel drives a driven wheel to rotate through a belt, one driven wheel sequentially drives other five driven wheels to rotate through the belt, six driven wheels rotate simultaneously, so that six driven wheels are driven to rotate simultaneously, the metal blank is conveyed, and the metal blank is conveyed into a conveying channel in a positioning bin;
s3, forging: rapidly stamping the metal blank conveyed into the stamping die by starting the electric push rod;
s4, cutting and polishing: the two first motors are started to drive the transmission screw rod to rotate, the sliding plate in each machining assembly is limited due to the sliding connection with the top plate, the sliding plate moves back and forth when the transmission screw rod rotates, and the two second motors of the machining assemblies are started simultaneously, so that the two mounting shafts simultaneously drive the polishing disc and the cutting blade to rotate by driving the mounting shafts to rotate, the cutting blade and the polishing disc move back and forth simultaneously, and polishing is performed immediately after cutting is finished;
s5, blanking: closing electric putter, opening two stamping die, the tappet that the punching press was processed drops into the unloading frame in, the tappet pounces and falls on the transmission key, pushes down the transmission key, drives the button and pushes down to power button is pushed, power button is the conveying motor switch, starts conveying motor and continues to carry out conveying processing, and the installation of unloading frame slope makes the tappet landing go out.
Compared with the prior art, the invention has the beneficial effects that:
(1) This tappet body processing equipment, place between two sets of transfer pulleys through the metal rectangular blank that will forge, recess between the transfer pulley just in time can block the conveying with metal rectangular blank, start the conveying motor, it rotates to drive the action wheel, the action wheel passes through the belt and drives one and rotates from the driving wheel, it rotates from other five follow driving wheels to drive in proper order from the driving wheel, six rotate from the driving wheel simultaneously, thereby drive six transfer pulleys and rotate simultaneously, convey metal blank, send metal blank to the transfer passage in the location storehouse, start four electric putter, open two stamping die, convey to die cavity department when metal blank, it promotes two stamping die and carries out the punching press through the die cavity to metal blank to start electric putter, the location punching press, make tappet machining shape more accurate, tappet machining quality is improved.
(2) This tappet body processing equipment through starting two first motors, drives the drive screw and rotates, and the sliding plate in every processing subassembly receives spacingly owing to with roof sliding connection, and the sliding plate back-and-forth movement when drive screw rotates starts two second motors of processing subassembly simultaneously to through driving installation axle rotation, two installation axles drive simultaneously and beat mill and cutting blade rotation, cutting blade and the while back-and-forth movement of polishing dish, finish cutting and polish immediately, the effectual tappet machining efficiency that has improved, manufacturing cost has been saved.
(3) This tappet body processing equipment, through closing electric putter, open two stamping die, the tappet that the stamping was processed drops into in the unloading frame, the tappet pounces and falls on the transmission key, push down the transmission key, it moves to drive the button and push down, thereby push down power button, power button is the conveying motor switch, start conveying motor and continue conveying processing, unloading frame slope installation, make the tappet landing go away, the transmission key does not receive gravity, reset spring resets, the production of carrying out next tappet, can carry out the continuation, efficient production, further improvement to the processing production efficiency and the automated production of tappet.
(4) This tappet body processing technology, through conveying metal blank, in conveying the conveying passageway in the storehouse to the location with metal blank, start four electric putter, open two stamping die, convey to die cavity department when metal blank, start two stamping die and carry out the punching press to metal blank through the die cavity of electric putter promotion, the location punching press, make tappet machining shape more accurate, and the wheel face recess of transfer gear accords with the forging blank, guarantee at the conveying blank in-process, can not destroy metal blank's shape, the quality of tappet production has been improved.
Drawings
FIG. 1 is a schematic structural diagram of a tappet body processing apparatus and process according to a preferred embodiment of the present invention;
FIG. 2 is a front view of the schematic configuration of the blank transport mechanism shown in FIG. 1;
FIG. 3 is a bottom view of the tooling assembly of FIG. 1 in a structural schematic;
FIG. 4 is an enlarged view of the structure shown at A in FIG. 1;
FIG. 5 is a schematic top view of the transfer wheel of FIG. 1;
fig. 6 is a schematic side view of the blanking frame shown in fig. 5.
In the figure: 1. a base; 2. mounting a plate; 3. a top plate; 4. a blank conveying mechanism; 5. a positioning assembly; 6. processing the assembly; 7. a stamping assembly; 8. a blanking assembly; 9. a support; 41. an upper support plate; 42. a lower support plate; 43. a transfer motor; 44. a driving wheel; 45. a connecting shaft; 46. a driven wheel; 47. a transfer wheel; 51. a first connecting plate; 52. mounting a rod; 53. a first fixing plate; 54. positioning the bin; 55. a transfer channel; 61. a first motor case; 62. a first motor; 63. a drive screw; 64. a sliding plate; 65. a connecting plate; 66. a second motor case; 67. a second motor; 68. installing a shaft; 69. a mounting frame; 610. a cutting blade; 611. grinding disc; 71. a second connecting plate; 72. an electric push rod; 73. a second fixing plate; 74. a stamping die; 75. a die cavity; 81. a blanking frame; 82. a notch; 83. a transverse plate; 84. a drive key; 85. pressing a key; 86. mounting blocks; 87. a return spring; 88. a power button.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment of the present invention is shown in fig. 1 to 3: a tappet body processing device comprises a base 1, wherein both the front side and the rear side of the top of the base 1 are fixedly connected with a mounting plate 2, a top plate 3 is fixedly connected between the tops of the two mounting plates 2, a blank conveying mechanism 4 is fixedly connected between the left side of the bottom of the top plate 3 and the left side of the top of the base 1, a positioning assembly 5 is fixedly connected at the bottom of the top plate 3 and positioned at the right side of the blank conveying mechanism 4, a stamping assembly 7 is fixedly connected at the right side of the bottom of the top plate 3, a processing assembly 6 is fixedly connected at the bottom of the top plate 3 and positioned at both sides of the stamping assembly 7, two brackets 9 are fixedly connected at the top of the base 1 and positioned under the stamping assembly 7, a blanking assembly 8 is fixedly connected between the tops of the two brackets 9, the processing assembly 6 comprises a first motor box 61, the first motor box 61 is fixedly connected to the back surface of one mounting plate 2, a first motor 62 is fixedly connected inside the first motor box 61, a transmission screw 63 is fixedly connected to an output shaft of the first motor 62, one end of the transmission screw 63 sequentially penetrates through the first motor box 61 and extends to the mounting plate 2, two sliding plates 64 are connected with two sliding plates 64 of the two sliding plates 3, and a second motor box 64 is connected with a sliding plate 64, two the equal fixedly connected with of output shaft of second motor 67 installs axle 68, two the one end of installation axle 68 all runs through second motor case 66 and extends to the outside of second motor case 66, two install axle 68 and be located the equal fixed connection mounting bracket 69 of the outside one end of second motor case 66, one screw fixedly connected with cutting blade 610, another is passed through to one side of mounting bracket 69 screw fixedly connected with makes the mill 611 through screw fixedly connected with in one side of mounting bracket 69, roof 3 has limiting displacement to sliding plate 64, first motor 62 is the three-phase asynchronous motor, connects external power source and is provided with the switch of control power source, second motor 67 is connected external power source and is provided with the switch of control power source.
Further: as shown in fig. 1, 2 and 5: blank transport mechanism 4 specifically can be for including conveying motor 43, two go up backup pad 41 and two bottom suspension fagging 42, two go up between the relative one side of backup pad 41 and two all rotate between the relative one side of bottom suspension fagging 42 and be connected with three connecting axle 45, every the surface of connecting axle 45 all overlaps and is equipped with transfer gear 47, and is three the one end of connecting axle 45 all runs through one go up backup pad 41, and is another three the one end of connecting axle 45 all runs through one bottom suspension fagging 42, every the one end of connecting axle 45 all overlaps and is equipped with from driving wheel 46, every all connect through belt drive between the surface of driving wheel 46, conveying motor 43 fixed connection is in the bottom of roof 3 and is located one go up the front of backup pad 41, conveying motor 43's output shaft fixedly connected with action wheel 44, action wheel 44 passes through the belt and one from driving wheel 46 drive connection, from driving wheel 46 being the double flute belt pulley, the wheel face of transfer gear 47 is the concave surface, and the concave surface constitution recess between two rows of transfer gear 47 is used for conveying the blank.
Further, as shown in fig. 3: the positioning assembly 5 can be including two first connecting plates 51, two equal fixed connection of first connecting plate 51 is in the bottom of roof 3, two equal two installation poles 52 of fixedly connected with between the relative one side of first connecting plate 51, per two equal first fixed plate 53 of fixedly connected with between the one end of installation pole 52, two fixedly connected with location storehouse 54 between the relative one side of first fixed plate 53, conveying channel 55 has been seted up to the inside of location storehouse 54, conveying channel 55 is used for conveying the metal forging blank.
Further, as shown in fig. 3: the punching assembly 7 can be for including two second connecting plates 71, two the equal fixed connection of second connecting plate 71 is in the bottom of roof 3, two equal fixedly connected with two electric putter 72 between the relative one side of second connecting plate 71, electric putter 72 connects external power source and is provided with the switch of control power supply, per two equal fixedly connected with second fixed plate 73 between electric putter 72's the output, two equal fixedly connected with stamping die 74 in the relative one side of second fixed plate 73, two die cavity 75 has all been seted up to the relative one side of stamping die 74, the recess that die cavity 75, transfer passage 55 and two transfer pulleys 47 are constituteed all is in same horizontal line for the transport to the raw materials.
Further, as shown in fig. 1, 4 and 6: the unloading subassembly 8 can be for including unloading frame 81, unloading frame 81 fixed connection is in two between the top of support 9, breach 82 has been seted up to unloading frame 81 left side bottom, the bottom fixedly connected with installation piece 86 of breach 82 lateral wall, the right side of breach 82 lateral wall is rotated and is connected with drive key 84, unloading frame 81's bottom just is located breach 82 under fixedly connected with diaphragm 83, and two support 9 are highly different for unloading frame 81 is the low installation that inclines in the left side height, the tappet roll-off of being convenient for.
The cover is equipped with reset spring 87 between the top of installation piece 86 and the bottom of transmission key 84, the left side fixedly connected with button 85 of transmission key 84 bottom, the left side at diaphragm 83 top just is located button 85 and is fixed mounting has power button 88 under, power button 88 connects the power of conveying motor 43, for the switch of control conveying motor 43.
A production process for machining a tappet body comprises the following steps:
s1, raw material processing: cold heading the raw material on a cold heading machine to form a long-strip-shaped metal blank;
s2, conveying raw materials: placing the manufactured metal blank between two groups of conveying wheels 47, wherein a groove between the conveying wheels 47 can just clamp and convey the metal strip blank, starting the conveying motor 43 to drive the driving wheel 44 to rotate, the driving wheel 44 drives one driven wheel 46 to rotate through a belt, one driven wheel 46 sequentially drives other five driven wheels 46 to rotate through belts, and six driven wheels 46 rotate simultaneously, so that the six conveying wheels 47 are driven to rotate simultaneously, the metal blank is conveyed, and the metal blank is conveyed into a conveying channel 55 in the positioning bin 54;
s3, forging: rapidly stamping the metal blank conveyed into the stamping die 74 by starting the electric push rod 72;
s4, cutting and polishing: the two first motors 62 are started to drive the transmission screw 63 to rotate, the sliding plate 64 in each processing assembly 6 is limited due to sliding connection with the top plate 3, the sliding plate 64 moves back and forth when the transmission screw 63 rotates, and meanwhile, the two second motors 67 of the processing assembly 6 are started, so that the two mounting shafts 68 simultaneously drive the polishing disc 611 and the cutting blade 610 to rotate by driving the mounting shafts 68 to rotate, the cutting blade 610 and the polishing disc 611 move back and forth simultaneously, and polishing is performed immediately after cutting is finished;
s5, blanking: closing the electric push rod 72, opening the two stamping dies 74, dropping the punched tappet into the blanking frame 81, knocking the tappet onto the transmission key 84, pressing the transmission key 84 downwards to drive the key 85 to press the power button 88 downwards, starting the transmission motor 43 to continue transmission processing by using the power button 88 as a switch of the transmission motor 43, and obliquely installing the blanking frame 81 to slide the tappet out.
The working principle is as follows: when the metal blank processing machine is used, a forged metal strip blank is placed between two groups of transmission wheels 47, a groove between the transmission wheels 47 just can clamp and transmit the metal strip blank, a transmission motor 43 is started to drive a driving wheel 44 to rotate, the driving wheel 44 drives a driven wheel 46 to rotate through a belt, one driven wheel 46 sequentially drives other five driven wheels 46 to rotate through belts, six driven wheels 46 rotate simultaneously so as to drive six transmission wheels 47 to rotate simultaneously, the metal blank is transmitted into a transmission channel 55 in a positioning bin 54, four electric push rods 72 are started, two stamping dies 74 are opened, when the metal blank is transmitted to a die groove 75, the electric push rods 72 are started to push two stamping dies 74 to stamp the metal blank through the die groove, after stamping is finished, two first motors 62 are started to drive a transmission lead screw 63 to rotate, a sliding plate 64 in each processing assembly 6 is limited due to sliding connection with a top plate 3, the sliding plate 64 rotates, two second motors 67 of the processing assembly 6 are started simultaneously, thereby driving a mounting shaft 68 to rotate, two grinding plates 68 and a grinding disc 610 and a grinding disc 611 are driven to rotate simultaneously, a cutting plate 611 and a cutting button 88 and a tappet is opened, the electric push a tappet switch 84 to press the lower push the tappet 21 and cut a tappet, a tappet is closed, a tappet is pressed, a tappet 84, the tappet is pressed by the electric push button 88 and the electric push motor is closed, the tappet electric push rod 84, the blanking frame 81 is obliquely installed, so that the tappet slides out, the transmission key 84 is not subjected to gravity, the return spring 87 is reset, and the next tappet is produced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.