CN212994198U - Brown sugar forming die of adjustable shaping size - Google Patents

Abstract

A brown sugar forming die capable of adjusting forming size comprises a rectangular forming frame (1) with a bottom plate (2), a group of longitudinal separating sheets (4) inserted into the rectangular forming frame at intervals, and a group of transverse separating sheets (5) inserted into the rectangular forming frame at intervals and perpendicular to the longitudinal separating sheets. The utility model discloses can adjust brown sugar shaping shape and size, easily drawing of patterns, yield and production efficiency height in a flexible way as required.

Description

Brown sugar forming die of adjustable shaping size

Technical Field

The utility model belongs to the technical field of system sugar processingequipment, especially, relate to a brown sugar forming die.

Background

The brown sugar is non-honey sugar prepared by taking sugarcane as a raw material and performing the working procedures of squeezing, boiling for skimming, evaporation and concentration, decocting, sanding, forming and the like. Brown sugar is a sugar food with health preserving effect with high consumer acceptance, and the market demand of brown sugar is increasing year by year. With the continuous improvement of living standard of people and the attention and attention to self health, consumers have higher requirements on the aspects of quality, product diversification, product individuation and the like of brown sugar, diversified products added with different functional components provide more selection spaces for consumer groups with different consumption requirements, but the product appearance still has the problems of single shape and weak individuation degree. The brown sugar product in China mainly comprises bowl sugar, small bowl brown sugar, sheet sugar, square brown sugar, ingot brown sugar, brick sugar and the like according to the shape, the shape and the size of the brown sugar product are similar, particularly, the massive brown sugar with the specification of 3cm 1.5cm is the brown sugar type produced by most manufacturers in the market at present, the main reason is that the brown sugar with the specification is just suitable for drinking for 1 time after brewing, in addition, the brown sugar with the specification is thick, the sugar body is firm, is not easy to break or damage during demolding, can keep the complete product appearance, is easy to break or break during demolding if the thickness or the width is less than 1cm, particularly under the condition of lengthening the length, the brown sugar is easy to demold, the demolding difficulty is high, and the yield is not high, so the brown sugar mold with the specification becomes the first choice of people. With the continuous appearance of diversified brown sugar products added with different ingredients, the eating mode of the brown sugar is changed, for example, the brown sugar serving as a flavor brown sugar directly eaten or chewed as a snack is too large in size, is not suitable, convenient and humanized, and if the brown sugar with various specifications and shapes can be made according to the development purpose or the product characteristics of the product, the personalized characteristics or the eating convenience of the product can be obviously enhanced, and the novelty of the product and the pleasure of the consumption experience of people are improved.

With the continuous improvement of silica gel mould technology in recent years, some novel small-size brown sugar forming die such as heart-shaped, little circular gradually get used, have brought the more beautiful brown sugar of various shapes that consumer's sense organ experienced better, but because the high cost of manufacture of silica gel mould and the massive demands of batch production to the mould, the enterprise can't accomplish the demand of the mould of making a large amount of different shapes and specifications in order to satisfy the individualized product of continuous development to lead to the shape specification of brown sugar product comparatively single and fixed in the existing market.

Disclosure of Invention

The problem to prior art exists, the utility model aims at providing a can adjust brown sugar shaping shape and size as required in a flexible way, change drawing of patterns, yield is higher, the more strong brown sugar forming die of product individuality.

The purpose of the utility model is realized through the following technical scheme.

A brown sugar forming die capable of adjusting forming size comprises a rectangular forming frame with a bottom plate, a group of longitudinal separating sheets inserted into the rectangular forming frame at intervals, and a group of transverse separating sheets inserted into the rectangular forming frame at intervals and vertical to the longitudinal separating sheets;

the rectangular forming frame is made of food-grade silica gel; two opposite slots are arranged on the two opposite side frame walls of the rectangular forming frame at equal intervals, the bottom ends of the slots are flush with the inner bottom surface of the rectangular forming frame, the top surface of the slots is slightly lower than the height of the rectangular forming frame, and the longitudinal separating sheets are horizontally inserted into the two opposite slots on the two side frame walls;

the longitudinal separating sheet is a long-strip-shaped stainless steel sheet, positioning grooves with upward openings are formed in the top of the longitudinal separating sheet at equal intervals, a blocking section and a positioning section which are positioned outside the rectangular forming frame are respectively arranged at two ends of the longitudinal separating sheet, the blocking section is arranged in a manner that the upper surface and the lower surface of the blocking section are respectively higher than the top surface and the bottom surface of the middle section positioned in the range of the rectangular forming frame, so that a blocking position which can be blocked outside the rectangular forming frame is formed, or the blocking section is arranged to be thicker than the width of the slot of the rectangular forming frame; the positioning section is provided with a locking hole, and a locking rod sequentially penetrates through the locking holes of the group of longitudinal separating sheets;

the transverse separating sheet is a long-strip-shaped stainless steel sheet, the height of the transverse separating sheet is the same as that of the longitudinal separating sheet positioned in the rectangular forming frame, both ends of the transverse separating sheet are provided with clamping grooves with downward openings, the clamping grooves can be clamped on the wall of the rectangular forming frame, the lower parts of the transverse separating sheet are provided with inserting ports with downward openings at equal intervals, the interval between the adjacent inserting ports is the same as that between the adjacent inserting slots on the rectangular forming frame, and the depth of each inserting port is the same as the height of the part below the positioning groove on the longitudinal separating sheet; the transverse separating sheet is inserted in the positioning groove of the longitudinal separating sheet through the insertion opening, and the top surface of the transverse separating sheet is flush with the top surface of the longitudinal separating sheet; the transverse separating sheets and the longitudinal separating sheets are alternately separated to form the brown sugar forming unit.

Further, the thickness of the frame wall of the rectangular forming frame is 6-10 mm; the thickness of the longitudinal separating sheet is 0.4 mm-0.5 mm; the thickness of the transverse separating sheet is 0.7 mm-1.0 mm.

Furthermore, the outer edges of the blocking sections and the positioning sections at the two ends of the longitudinal partition sheet are both arc-shaped.

Furthermore, a layer of additional bottom plate is laid on the bottom surfaces of the longitudinal separating sheets and the transverse separating sheets in the rectangular forming frame.

The utility model discloses the adjustment of vertical partition size is realized to the position that the vertical spacer of accessible adjustment inserted the rectangle shaping frame slot, through the adjustment that the horizontal partition size is realized to the constant head tank that inserts the difference of vertical spacer, adopt the brown sugar product that same shaping frame can make unidimensional and shape promptly, the adjustability and the availability factor of mould have been improved greatly, the problem that individualized product production need customize a large amount of different specification moulds to cause the fund to occupy and the mould availability factor is not high has been solved, more can compromise when the product is researched and developed only a small amount of materials can produce the brown sugar of different specifications and shape on a mould, can show the research and development efficiency that improves the product, the mould of a small amount of customization different specifications when having solved product research and development need the problem of the high mold opening expense of repeated payment.

The utility model discloses can change the shaping thickness of brown sugar through the additional bottom plate of the suitable thickness of bottom foreshadowing in rectangle shaping frame, realize the all-round adjustment of brown sugar shaping specification.

The utility model discloses after brown sugar casting, only need take out horizontal spacer can easily take out brown sugar, the perfect brown sugar that has solved prior art preparation thickness and is less than 1cm easily takes place rupture or broken scheduling problem when the drawing of patterns, has not only reduced the operation degree of difficulty, has improved the yield, and manufacturing cost that moreover can be lower realizes the diversification and the individuation of product specification better.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a front view of the transverse separator of the present invention;

FIG. 4 is a front view of the longitudinal separator of the present invention;

FIG. 5 is a schematic elevation view of the rectangular frame with slots of the present invention;

fig. 6 is a schematic cross-sectional view of the present invention with an additional bottom plate.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 and 2, the brown sugar forming mold with adjustable forming size comprises a rectangular forming frame 1 with a bottom plate 2, a group of longitudinal separating sheets 4 inserted into the rectangular forming frame at intervals, and a group of transverse separating sheets 5 inserted into the rectangular forming frame at intervals and perpendicular to the longitudinal separating sheets.

The rectangular forming frame 1 with the bottom plate is of an integrated structure made of food-grade silica gel. Food level silica gel has better elasticity, also has better support steadiness simultaneously, makes things convenient for the fixed of vertical spacing piece, horizontal spacing piece and pours massecuite, drawing of patterns etc.. As shown in fig. 5, two opposite slots 8 are formed on a group of opposite frame walls of the rectangular forming frame at equal intervals, the bottom ends of the slots are flush with the bottom surface of the forming frame, the top surfaces of the slots are slightly lower than the height of the forming frame (generally lower by 1-3mm), and the longitudinal separating sheets 4 are horizontally inserted into the two opposite slots 8 on the two side frame walls. The thickness of the peripheral frame wall of the rectangular forming frame is 6-10 mm, the thicker wall thickness can ensure that the frame body has better firmness and supporting stability, and molasses is not easy to flow out from the slot after the massecuite is poured.

As shown in fig. 4, the longitudinal separating sheet 4 is a long stainless steel sheet, and the thickness of the longitudinal separating sheet is 0.4mm to 0.5 mm. Positioning grooves 9 with upward openings are formed in the top of the longitudinal separating sheet at equal intervals, and a blocking section 6 and a positioning section 3 which are located outside the rectangular forming frame 1 are respectively arranged at two ends of the longitudinal separating sheet. The blocking section is arranged as shown in fig. 4, and the upper surface and the lower surface of the blocking section are respectively higher than the top surface and the bottom surface of the middle section within the range of the rectangular forming frame to form a blocking position 6a which can be blocked outside the rectangular forming frame. The blocking section can also be set to be thicker than the width of the rectangular forming frame slot 8, and the blocking effect can be achieved. And the positioning section is provided with a locking hole 10 which is positioned at a position close to the outer wall surface of the rectangular forming frame. The longitudinal separating sheets are inserted into the slots 8 of the rectangular forming frame, the blocking sections are blocked outside the frame on one side of the rectangular forming frame, and the locking rods 12 outside the frame on the other side of the rectangular forming frame sequentially penetrate through the locking holes of all the longitudinal separating sheets, so that the fixation of the longitudinal separating sheets is realized. The diameter of the locking rod is slightly smaller than the aperture of the locking hole, so that the locking rod can be conveniently inserted and taken out, and the moving space of the locking rod in the locking hole is reduced. The locking hole aperture is schematically enlarged in fig. 1 for ease of illustration. The outer edges of the blocking sections 6 and the positioning sections 3 at the two ends of the longitudinal partition sheet are both arc-shaped, so that the longitudinal partition sheet can be conveniently held by hands during operation, and the hands and the rectangular forming frame are prevented from being scratched. The width of the slot is very small, the slot is only cut approximately, the elasticity of the silica gel can keep the natural closing of the slot opening, the molasses can not flow out during pouring, and meanwhile, the thin and smooth longitudinal separating sheet can be inserted conveniently.

As shown in fig. 3, the transverse separating sheet 5 is a strip-shaped stainless steel sheet, the thickness of the transverse separating sheet is 0.7 mm-1.0 mm, the height of the transverse separating sheet is the same as the height of the longitudinal separating sheet positioned in the rectangular forming frame, both ends of the transverse separating sheet are provided with clamping grooves 7 with downward openings, which can be clamped on the frame wall of the rectangular forming frame, the lower part of the transverse separating sheet is provided with inserting ports 11 with downward openings at equal intervals, the interval between the adjacent inserting ports is the same as the interval between the adjacent inserting slots 8 on the rectangular forming frame, and the depth of the inserting ports is the same as the height of the part below the positioning slot 9 on the. The transverse separating sheet 5 is inserted into the positioning groove 9 of the longitudinal separating sheet 4 through the inserting opening 11, and the clamping grooves 7 at the two ends of the transverse separating sheet are respectively clamped on the frames at the two opposite sides of the rectangular forming frame to be tightly matched, so that the transverse separating sheet is installed and fixed. After the insertion of the transverse separating sheet is finished, the top surface of the transverse separating sheet is flush with the top surface of the longitudinal separating sheet, so that the sugar paste is scraped or driven into the brown sugar forming unit by using the scraper in the subsequent operation process, and the forming rate and the forming quality are improved. The small rectangular holes formed by the transverse separating sheets and the longitudinal separating sheets in a crossed and separated mode are the brown sugar forming units 14, and the height of the longitudinal separating sheets is the thickness of the brown sugar forming units.

Equidistant slot 8 that sets up, equidistant constant head tank 9 that sets up, equidistant socket 11 that sets up, the interval can be set in between 0.5cm ~ 1cm according to the demand of product size adjustment.

As shown in figure 6, the utility model discloses can lay one deck additional bottom plate 13 on the bottom surface in the rectangle shaping frame to adjust the thickness of shaping brown sugar, this moment with vertical spacing block and horizontal spacing block the height dimension suitably reduce can. The additional bottom plate can be made of a silicon rubber plate or a stainless steel plate.

After the longitudinal separating sheet and the transverse separating sheet are installed in place, the decocted brown sugar liquid is poured into the rectangular forming frame and is strickled off along the top surfaces of the longitudinal separating sheet and the transverse separating sheet, after the sugar liquid is cooled and solidified, the longitudinal separating sheet and the transverse separating sheet are taken down to obtain a batch of small brown sugar with regular shapes, the problems that the brown sugar with the thickness less than 1.0cm produced in the prior art is easy to break and damage during demoulding can be greatly reduced, and the finished product rate of products is improved.

According to actual requirements, the number of the inserted longitudinal separating sheets and the number of the inserted transverse separating sheets can be adjusted, as shown in fig. 2, the longitudinal separating sheets can be arranged at equal intervals according to a standard interval (namely the interval between two adjacent inserting openings 8 of the rectangular forming frame), and also can be arranged at twice or N times of the standard interval, the longitudinal separating sheets can be arranged at equal intervals according to the standard interval (namely the interval between two adjacent positioning grooves 9 of the longitudinal separating sheets), and also can be arranged at twice or N times of the standard interval, and sugar liquor is poured at one time to obtain small brown sugar blocks with different specifications and sizes.

The utility model discloses can easily realize making not unidimensional brown sugar product on one set of rectangle shaping frame, have easy and simple to handle, adjust nimble, the difficult damaged, characteristics such as cleaning and disinfecting convenience of sugar piece, can show promotion product yield and productivity ratio.

Claims (4)

1. A brown sugar forming die capable of adjusting forming size is characterized by comprising a rectangular forming frame (1) with a bottom plate (2), a group of longitudinal separating sheets (4) inserted into the rectangular forming frame at intervals, and a group of transverse separating sheets (5) inserted into the rectangular forming frame at intervals and vertical to the longitudinal separating sheets;

the rectangular forming frame (1) is made of food-grade silica gel; two opposite slots (8) are formed in the two opposite side frame walls of the rectangular forming frame at equal intervals, the bottom ends of the slots are flush with the inner bottom surface of the rectangular forming frame, the top surface of the slots is slightly lower than the height of the rectangular forming frame, and the longitudinal separating sheets (4) are horizontally inserted into the two opposite slots (8) in the two side frame walls;

the longitudinal separating sheet (4) is a long-strip-shaped stainless steel sheet, positioning grooves (9) with upward openings are formed in the top of the longitudinal separating sheet at equal intervals, a blocking section (6) and a positioning section (3) which are located outside the rectangular forming frame (1) are respectively arranged at two ends of the longitudinal separating sheet, the blocking section is arranged in a way that the upper surface and the lower surface of the blocking section are respectively higher than the top surface and the bottom surface of the middle section located in the range of the rectangular forming frame to form a blocking position (6a) which can be blocked outside the rectangular forming frame, or the blocking section is arranged in a way that the thickness of the blocking section is larger than the width of a slot (8) of the rectangular forming; the positioning section is provided with a locking hole (10) which is provided with a locking rod (12) which sequentially penetrates through the locking holes of the group of longitudinal separation sheets;

the transverse separating sheet (5) is a long-strip-shaped stainless steel sheet, the height of the transverse separating sheet is the same as that of a longitudinal separating sheet positioned in the rectangular forming frame, clamping grooves (7) with downward openings and capable of being clamped on the wall of the rectangular forming frame are formed in two ends of the transverse separating sheet, inserting ports (11) with downward openings are formed in the lower portion of the transverse separating sheet at equal intervals, the interval between adjacent inserting ports is the same as the interval between adjacent inserting grooves (8) on the rectangular forming frame, and the depth of each inserting port is the same as the height of the portion below a positioning groove (9) on the longitudinal separating sheet; the transverse separating sheet (5) is inserted in the positioning groove (9) of the longitudinal separating sheet (4) through the insertion opening (11), and the top surface of the transverse separating sheet is flush with the top surface of the longitudinal separating sheet; the transverse separating sheets and the longitudinal separating sheets are alternately separated to form a brown sugar forming unit (14).

2. The brown sugar forming mold capable of adjusting the forming size as claimed in claim 1, wherein the frame wall thickness of the rectangular forming frame is 6mm to 10 mm; the thickness of the longitudinal separating sheet is 0.4 mm-0.5 mm; the thickness of the transverse separating sheet is 0.7 mm-1.0 mm.

3. The brown sugar forming die capable of adjusting the forming size as claimed in claim 1 or 2, wherein the blocking sections (6) and the positioning sections (3) at the two ends of the longitudinal partition sheet are both arc-shaped.

4. The brown sugar forming mold capable of adjusting the forming size as claimed in claim 1 or 2, wherein an additional bottom plate is laid on the bottom surfaces of the longitudinal separating sheets and the transverse separating sheets in the rectangular forming frame.

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