CN212981587U - High-efficient propelling movement pressfitting rim charge device - Google Patents
High-efficient propelling movement pressfitting rim charge device Download PDFInfo
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- CN212981587U CN212981587U CN202021243853.5U CN202021243853U CN212981587U CN 212981587 U CN212981587 U CN 212981587U CN 202021243853 U CN202021243853 U CN 202021243853U CN 212981587 U CN212981587 U CN 212981587U
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Abstract
The utility model relates to a high-efficient propelling movement pressfitting rim charge device, including setting up in the stock stop of conveyer belt line body tip, the one end of stock stop and the belt top edge seamless connection of line body tip, stock stop and conveyer belt line body are with high, the equidirectional setting, and stock stop's top is equipped with the automatic pushing equipment of vertically with it, and the lower part of pushing equipment is equipped with automatic clearance mechanism, and stock stop's other end below is equipped with waste material turnover vehicle. The material stopping mechanism comprises a U-shaped plate frame and a material stopping support which is arranged on the lower side of the middle part of the U-shaped plate frame and is vertically and fixedly connected with the U-shaped plate frame. The U-shaped plate frame comprises a material collecting opening, a feed opening and a material discharging area, wherein the material collecting opening is arranged at the end part of the other end of the U-shaped plate frame and aligned with the waste material turnover vehicle, and the material discharging area is arranged between the material collecting opening and the feed opening. This scheme design is simple reasonable, automatic propelling movement, clean the waste material, the time of the manual clean line body of reducible personnel, and work efficiency obviously promotes, simultaneously, has changed the phenomenon of waste material card port, off tracking.
Description
Technical Field
The utility model relates to a printed circuit board processing field especially relates to a high-efficient propelling movement pressfitting rim charge device.
Background
Cutting of printed circuit boards is an important part of the process. After PCB lamination, target shooting, cutting, edge grinding, thickness measurement, laser etching and the like are important links, but none is available. Because the PCB cutting and grinding connecting line equipment is designed by mostly conveying belts after cutting, the conveying process of the materials is easy to transversely deviate, the outlet position is easy to stack the rim charge, and the edge charge needs to be manually cleaned regularly.
The existing conveying belt line body has the following defects:
(1) the rim charge is easy to be blocked at the outlet;
(2) copper powder and rim charge are accumulated on two sides due to easy deviation;
(3) copper powder at dead angles of the wire body is difficult to clean.
To solve the problems, the invention provides an efficient edge material pushing and pressing device.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an invention aim at solve current conveyer belt line body, have the easy card of rim charge in the export, easy off tracking cause both sides to hoard up copper powder and rim charge, the problem that line body dead angle position copper powder is difficult to the clearance. The concrete solution is as follows:
the utility model provides a high-efficient propelling movement pressfitting rim charge device, including setting up in the stock stop of conveyer belt line body tip, be used for the waste material of keeping in, the one end of stock stop and the belt top edge seamless connection of line body tip, the stock stop is with the conveyer belt line body co-altitude, the equidirectional setting, the top of stock stop is equipped with vertically automatic pushing equipment with it, be used for propelling movement waste material periodically, pushing equipment's lower part, be equipped with automatic clearance mechanism, be used for the synchronous waste material that cleans when the propelling movement waste material, the other end below of stock stop is equipped with waste material turnover vehicle, be used for collecting and transporting the waste material that follows stock stop propelling movement and clean down. The device also comprises a control box which is respectively electrically connected with the motor of the conveying belt line body and the electromagnetic valve of the stock stop.
Further, stock stop includes U shaped plate frame, sets up in U shaped plate frame middle part downside, the perpendicular fixed connection's of stock stop support with it.
Furthermore, the U-shaped plate frame comprises a material collecting opening, a material discharging opening and a material discharging area, wherein the material collecting opening is arranged at one end part of the U-shaped plate frame and is in seamless connection with the belt, the material discharging opening is arranged at the other end part of the U-shaped plate frame and is aligned with the waste material turnover vehicle, and the material discharging area is arranged between the material collecting opening and the material discharging opening.
Furthermore, the two sides of the material collecting opening are respectively connected with the side protection frames of the conveyor belt line body in a seamless mode and are higher than the side protection frames.
Furthermore, two sides of the material collecting port are in a V shape gradually reduced from the seamless connection part with the side protecting frame to the connection part of the material discharging area.
Further, the height and width between the material-accumulating zone and the feed opening are kept constant.
Furthermore, the material pushing mechanism comprises a material pushing assembly, a first air cylinder in telescopic connection with the material pushing assembly, a second air cylinder in vertical telescopic connection with a first air cylinder body, and a material pushing support in vertical fixed connection with a second air cylinder body, and the first air cylinder and the second air cylinder are respectively and electrically connected with the control box through electromagnetic valves.
Furthermore, the pushing assembly comprises a pushing cleaning plate, and a cleaning mechanism is arranged at the lower part of the pushing cleaning plate.
Furthermore, the cleaning mechanism is brushes arranged at the end part of the lower end of the pushing cleaning plate and on two sides of the lower end, the brushes can touch all areas of the material collecting port, the material discharging area and the material discharging port, the pushing cleaning plate is rectangular, the width of the pushing cleaning plate is matched with the width of the material discharging area and the width of the material discharging port, and the pushing cleaning plate is perpendicular to the bottom surface of the U-shaped plate frame.
Furthermore, the U-shaped plate frame is made of metal materials, the waste material turnover vehicle is any one of a trolley or an automatic vehicle, and a waste material stacking height detector and a sound-light alarm are arranged at the upper part of the waste material turnover vehicle.
To sum up, adopt the utility model discloses a technical scheme has following beneficial effect:
the scheme solves the problem that the existing conveying belt line body has the defects that the edge material is easy to block at the outlet and the off tracking causes that copper powder and the edge material are hoarded on two sides and the copper powder at the dead angle position of the line body is difficult to clean. The scheme has the following advantages:
(1) the U-shaped plate frame of the device is used for preventing waste materials (including rim charge and copper powder) from falling to two sides for high-edge sealing, so that line body halt caused by the fact that staff need to clean and collect rim charge is reduced, and production efficiency is reduced;
(2) because the cut edge materials and the copper foil are slightly sharp, the transmission belt is easy to wear and scratch when contacting the edge materials for a long time and needs to be replaced periodically, and after the U-shaped plate frame made of metal materials is used, additional consumable materials do not need to be added;
(3) the easy each place and the adhesion that drop of former process copper powder are on the belt, increase clearance mechanism now, not only effective clean copper powder of remaining transmission section, simultaneously, can improve the phenomenon of card at line body port.
In a word, this scheme design is simple reasonable, makes former line body equipment put into use through optimizing the improvement, automatic propelling movement, cleans the waste material, and the time of the manual clean line body of reducible personnel and the time of closing, opening the line body obviously promote work efficiency, simultaneously, has changed the phenomenon of waste material card port, off tracking. If an automatic waste material transfer vehicle is combined, the automatic operation can be realized in the whole production process, and the labor cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed to be used in the description of the embodiments of the present invention will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive faculty.
FIG. 1 is a structural diagram of a high-efficiency edge material pushing and pressing device of the present invention;
fig. 2 is a top view of the present invention taken from fig. 1 with the first and second cylinders removed;
fig. 3 is a structural diagram of the first cylinder and the pushing sweeping board of the present invention.
Description of reference numerals:
10-wire body, 11-belt, 12-side protection frame, 20-U-shaped plate frame, 21-material blocking support, 22-material gathering port, 23-material gathering region, 24-material dropping port, 30-material pushing assembly, 31-pushing sweeping plate, 32-brush, 33-first air cylinder, 34-second air cylinder, 35-material pushing support and 40-waste material turnover vehicle.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 3, a high-efficient propelling movement pressfitting rim charge device, including setting up in the stock stop of the end portion of the conveyor line body 10, be used for keeping in the waste material (including rim charge and copper foil, copper powder etc., not drawn in the figure), stock stop's one end and the belt 11 upper limb seamless connection of the end portion of the line body 10, stock stop and conveyor line body 10 are co-altitude, the equidirectional setting, stock stop's top is equipped with vertically automatic pushing equipment with it, be used for periodically propelling movement waste material, stock stop's lower part, be equipped with automatic clearance mechanism, it cleans the waste material in step when being used for propelling movement waste material, stock stop's other end below is equipped with waste material turnover vehicle 40, be used for collecting and transporting from stock stop propelling movement and the waste material that cleans. The device also comprises a control box (not shown in the figure) which is respectively and electrically connected with a motor (not shown in the figure) of the conveying belt body and an electromagnetic valve (not shown in the figure) of the material stopping mechanism.
Further, the material blocking mechanism comprises a U-shaped plate frame 20 (the shape of the cross section of the U-shaped plate frame is like a U shape), and a material blocking support 21 which is arranged on the lower side of the middle part of the U-shaped plate frame 20 and is vertically and fixedly connected with the U-shaped plate frame.
Further, the U-shaped plate frame 20 includes a material collecting port 22 disposed at one end portion thereof and connected to the belt in a seamless manner, a material discharging port 24 disposed at the other end portion of the U-shaped plate frame 20 and aligned with the waste material turnover vehicle 40, and a material discharging area 23 disposed between the material collecting port 22 and the material discharging port 24.
Further, two sides of the material collecting opening 22 are respectively connected with the side frames 12 of the conveyor line body 10 (i.e. the side frames on two sides of the line body 10) in a seamless manner, and are higher than the side frames 10.
Further, both sides of the material collecting port 22 are formed into a figure of eight which gradually decreases from the seamless joint with the side frame 12 to the joint with the material discharging zone 23.
Further, the height and width between the material-discharging zone 23 and the discharge port 24 are kept constant.
Further, the material pushing mechanism comprises a material pushing assembly 30, a first air cylinder 33 (the outer end of a cylinder rod of the first air cylinder 33 is fixedly connected with the material pushing assembly 30) which is telescopically connected with the material pushing assembly 30, a second air cylinder 34 (the outer end of a cylinder rod of the second air cylinder 34 is fixedly connected with a cylinder body of the first air cylinder 33) which is vertically and telescopically connected with the cylinder body of the first air cylinder 33, a material pushing support 35 which is vertically and fixedly connected with the cylinder body of the second air cylinder 34, and the first air cylinder 33 and the second air cylinder 34 are respectively and electrically connected with the control box through electromagnetic valves (not shown in the figure).
Further, the pushing assembly 30 includes a pushing cleaning plate 31, and a cleaning mechanism is disposed at a lower portion of the pushing cleaning plate 31.
Further, the cleaning mechanism is a brush 32 provided at the lower end portion of the pushing cleaning plate 31 and at both sides of the lower end, the brush 32 can touch all areas of the material collecting port 22, the material accumulating area 23, and the material discharging port 24, the pushing cleaning plate 31 is rectangular, the width of the pushing cleaning plate is matched with the width of the material accumulating area 23 and the width of the material discharging port 24, and the pushing cleaning plate 31 is provided perpendicular to the bottom surface of the U-shaped plate frame 20.
Further, the U-shaped plate frame 20 is made of a metal material, the waste material transferring vehicle 40 is any one of a cart and an automatic vehicle, and a waste material stacking height detector and an audible and visual alarm (not shown) are provided on an upper portion of the waste material transferring vehicle 40. Height detectors and audible and visual alarms belong to the prior art, and specific structures and principles are not described herein in detail.
The working process of the device is briefly described as follows:
the waste material cut by the PCB cutting and grinding connection equipment (not shown in the figure) falls on the conveying belt line body 10 and is continuously conveyed to the end port of the conveying belt line body 10, namely the material collecting port 22 of the device, because of the structure of the material collecting port 22 with a high edge and a splay shape, the edge material in the waste material automatically enters the material collecting area 23 by the thrust of a belt, copper powder is accumulated at the material collecting port 22 and is partially brought into the material collecting area 23, after a certain time interval (an optimal value is measured according to the production line rhythm and the waste material amount), the controller controls the cylinder rod of the second cylinder 34 to extend leftwards (completely) through the electromagnetic valve, the first cylinder 33 is pushed to the leftmost side, the controller controls the cylinder rod of the first cylinder 33 to extend downwards through the electromagnetic valve, the pushing cleaning plate 31 is made to descend, the brush 32 reaches the outer side of the material collecting port 22, then the controller controls the cylinder rod of the second cylinder 34 to retract rightwards through the electromagnetic valve, pulling the first cylinder 33 rightwards, the first cylinder 33 drives the pushing sweeping plate 31 and the brush 32 to move rightwards, automatically starting to execute the operation of pushing and sweeping the waste, when the pushing sweeping plate 31 and the brush 32 reach the discharging opening 24 on the right side (at the moment, the cylinder rod of the second cylinder 34 retracts rightwards completely), the waste falls into the waste turnover vehicle 40 from the discharging opening 24, and the controller controls the cylinder rod of the first cylinder 33 to retract upwards (retract completely) through the electromagnetic valve to wait for the next working cycle. When the height detector of the waste material turnover vehicle 40 detects that the waste material is piled up to a specified height, the audible and visual alarm of the waste material turnover vehicle 40 automatically triggers an alarm to prompt that the waste material should be transported away in time, if the waste material is a trolley, the waste material is manually pushed away, and if the waste material is an automatic vehicle, the waste material is automatically pushed away. It should be noted that the feed opening is always open, a scrap transfer cart 40 is always placed below the feed opening, a small amount of scrap is occasionally dropped into the scrap transfer cart 40 from the feed opening 24, and a certain pushing and cleaning time interval is set in order to reduce unnecessary wear of the first air cylinder 33, the second air cylinder 34, and the pushing and cleaning plate 31 and prolong the service life of the device.
To sum up, adopt the utility model discloses a technical scheme has following beneficial effect:
the scheme solves the problem that the existing conveying belt line body has the defects that the edge material is easy to block at the outlet and the off tracking causes that copper powder and the edge material are hoarded on two sides and the copper powder at the dead angle position of the line body is difficult to clean. The scheme has the following advantages:
(1) the U-shaped plate frame 20 of the device is sealed at a high edge to prevent waste materials (including rim charge and copper powder) from falling to two sides, so that line body halt caused by cleaning and sanitation of staff and rim charge collection is reduced, and the production efficiency is reduced;
(2) because the cut edge materials and the copper foil are slightly sharp, the transmission belt is easy to wear and scratch when contacting the edge materials for a long time and needs to be replaced periodically, and after the U-shaped plate frame 20 made of metal materials is used, additional consumable materials do not need to be added;
(3) the easy each place and the adhesion that drop of former process copper powder are on the belt, increase clearance mechanism now, not only effective clean copper powder of remaining the transmission band, simultaneously, can improve the phenomenon of card at line body port.
In a word, this scheme design is simple reasonable, makes former line body equipment put into use through optimizing the improvement, automatic propelling movement, cleans the waste material, and the time of the manual clean line body of reducible personnel and the time of closing, opening the line body obviously promote work efficiency, simultaneously, has changed the phenomenon of waste material card port (the exit end of the line body), off tracking. If an automatic waste material transfer vehicle is combined, the automatic operation can be realized in the whole production process, and the labor cost is reduced.
The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.
Claims (10)
1. The utility model provides a high-efficient propelling movement pressfitting rim charge device which characterized in that: the automatic waste material conveying device comprises a material blocking mechanism arranged at the end part of a conveyor belt line body and used for temporarily storing waste materials, wherein one end of the material blocking mechanism is in seamless connection with the upper edge of a belt at the end part of the line body, the material blocking mechanism and the conveyor belt line body are arranged at the same height and in the same direction, an automatic material pushing mechanism perpendicular to the material blocking mechanism is arranged above the material blocking mechanism and used for periodically pushing the waste materials, an automatic cleaning mechanism is arranged at the lower part of the material pushing mechanism and used for synchronously cleaning the waste materials while pushing the waste materials, and a waste material turnover vehicle is arranged below the other end of the material blocking mechanism and used for collecting and conveying the waste materials pushed and; the device also comprises a control box which is respectively electrically connected with the motor of the conveying belt line body and the electromagnetic valve of the stock stop.
2. The efficient pushing and pressing scrap edge device according to claim 1, wherein: the stock stop includes U shaped plate frame, sets up in U shaped plate frame middle part downside, the perpendicular fixed connection's of stock stop support with it.
3. The efficient pushing and pressing rim charge device according to claim 2, characterized in that: the U-shaped plate frame comprises a material collecting opening, a feed opening and a material unloading area, wherein the material collecting opening is arranged at one end part of the U-shaped plate frame and is in seamless connection with a belt, the feed opening is arranged at the other end part of the U-shaped plate frame and is aligned with the waste material turnover vehicle, and the material unloading area is arranged between the material collecting opening and the feed opening.
4. The efficient pushing and pressing rim charge device according to claim 3, wherein: the two sides of the material collecting opening are respectively connected with the side protection frames of the conveyor belt line body in a seamless mode and are higher than the side protection frames.
5. The efficient pushing and pressing rim charge device according to claim 4, wherein: and the two sides of the material collecting port are in a splayed shape gradually reduced from the seamless connection part with the side protecting frame to the connection part of the material discharging area.
6. The efficient pushing and pressing rim charge device according to claim 5, wherein: the height and width between the material-discharging region and the feed opening are kept constant.
7. The efficient pushing and pressing rim charge device of claim 6, wherein: the material pushing mechanism comprises a material pushing assembly, a first air cylinder in telescopic connection with the material pushing assembly, a second air cylinder in vertical telescopic connection with a first air cylinder body, and a material pushing support in vertical fixed connection with a second air cylinder body, wherein the first air cylinder and the second air cylinder are respectively electrically connected with the control box through electromagnetic valves.
8. The efficient pushing and pressing rim charge device of claim 7, wherein: the material pushing assembly comprises a pushing cleaning plate, and a cleaning mechanism is arranged at the lower part of the pushing cleaning plate.
9. The efficient pushing and pressing rim charge device of claim 8, wherein: the cleaning mechanism is a brush arranged at the end part of the lower end of the pushing cleaning plate and on two sides of the lower end, the brush can touch all areas of the material collecting port, the material collecting area and the material discharging port, the pushing cleaning plate is rectangular, the width of the pushing cleaning plate is matched with the width of the material collecting area and the width of the material discharging port, and the pushing cleaning plate is perpendicular to the bottom surface of the U-shaped plate frame.
10. The efficient pushing and pressing rim charge device of claim 9, wherein: the U-shaped plate frame is made of metal materials, the waste material turnover vehicle is any one of a trolley or an automatic vehicle, and a waste material stacking height detector and a sound-light alarm are arranged on the upper portion of the waste material turnover vehicle.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021243853.5U CN212981587U (en) | 2020-06-30 | 2020-06-30 | High-efficient propelling movement pressfitting rim charge device |
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| CN202021243853.5U CN212981587U (en) | 2020-06-30 | 2020-06-30 | High-efficient propelling movement pressfitting rim charge device |
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| CN212981587U true CN212981587U (en) | 2021-04-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112457872A (en) * | 2020-11-19 | 2021-03-09 | 唐山市曹妃甸燊融新材料科技有限公司 | Batching equipment for processing petroleum coke of calcining furnace |
-
2020
- 2020-06-30 CN CN202021243853.5U patent/CN212981587U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112457872A (en) * | 2020-11-19 | 2021-03-09 | 唐山市曹妃甸燊融新材料科技有限公司 | Batching equipment for processing petroleum coke of calcining furnace |
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