CN212979297U - Semi-automatic mask ear belt welding machine - Google Patents

Semi-automatic mask ear belt welding machine Download PDF

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Publication number
CN212979297U
CN212979297U CN202021085633.4U CN202021085633U CN212979297U CN 212979297 U CN212979297 U CN 212979297U CN 202021085633 U CN202021085633 U CN 202021085633U CN 212979297 U CN212979297 U CN 212979297U
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China
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belt
finger
ultrasonic
cylinder
area
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Expired - Fee Related
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CN202021085633.4U
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Chinese (zh)
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蔡锡涛
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Individual
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Individual
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Abstract

The utility model relates to a welding equipment technical field specifically discloses a semi-automatic gauze mask ear area welding machine, including workstation, ultrasonic bonding mechanism, band-feeding mechanism, get the area and put band-feeding mechanism and control electric cabinet, control electric cabinet is located workstation one end, its characterized in that: the ultrasonic welding device comprises a workbench, a clamping mechanism, a belt taking and placing mechanism, a belt clamping mechanism, a belt feeding mechanism, a belt lifting mechanism, a belt clamping mechanism, a belt taking and placing mechanism, a belt conveying mechanism and a belt clamping mechanism, wherein the workbench is provided with a mold cavity for placing a mask, the bottom of the mold cavity is provided with a 180-degree rotary cylinder, the upper part of the mold cavity is provided with the belt pressing turntable, the belt pressing turntable is connected with the belt pressing lifting cylinder, the ultrasonic welding mechanism and the belt taking and placing mechanism are sequentially positioned on one side of the mold cavity, the; need not manual removal once more after the gauze mask is placed to the manual work, solve current gauze mask ear area welding machine ear area length of tailorring unstable, the speed is slow, the rejection rate is high problem.

Description

Semi-automatic mask ear belt welding machine
Technical Field
The utility model relates to a welding equipment technical field, concretely relates to semi-automatic gauze mask ear area welding machine.
Background
At present, in the welding process of a traditional semi-automatic mask ear band welding machine, after a mask is manually placed on a workbench to be welded with an ear band at one end of the mask, the mask needs to be manually rotated by 180 degrees to continuously weld the ear band at the other end of the mask, and the welding efficiency is low; moreover, before welding the ear straps, the ear straps need to be cut by manpower in advance by a traditional semi-automatic mask ear strap welding machine, the length of the ear straps at two ends of the mask is prone to deviation in the welding process, the cutting length of the ear straps at two ends of the mask is unstable, and the qualified rate of welding the ear straps of the mask is greatly reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a semi-automatic gauze mask ear area welding machine need not manual removal once more after the gauze mask is placed in the manual work, solves the current gauze mask ear area welding machine ear area and tailor length unstability, speed slow, the problem that the rejection rate is high.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a semi-automatic gauze mask ear area welding machine, includes workstation, ultrasonic bonding mechanism, send the tape unit to construct, gets the area and puts tape unit and control electric cabinet, and control electric cabinet is located workstation one end, its characterized in that: be equipped with the die cavity that is used for placing the gauze mask on the workstation, the bottom of die cavity is equipped with 180 degrees revolving cylinder, and the top of die cavity is equipped with presses the material carousel, presses the material carousel connection to be equipped with and presses material lift cylinder, ultrasonic welding mechanism and get the area and put the one side that the band mechanism is located the die cavity in proper order, get the area and put the rotatory finger subassembly that the band mechanism includes that two bilateral symmetry set up, rotatory finger subassembly includes that first smuggleing secretly finger, first pair of finger cylinder and the rotatory finger cylinder of pressing from both sides, send the one end that the band mechanism was put in the area of getting.
Preferably, the ultrasonic welding mechanism comprises an ultrasonic vibrator and an ultrasonic welding pressurizing rod, the ultrasonic vibrator is positioned on one side of the die cavity, and the upper end surface of the ultrasonic vibrator is flush with the die cavity; ultrasonic bonding pressure rod be equipped with two, be located the top of ultrasonic wave bumper, and two ultrasonic bonding pressure rods correspond the setting with the first finger of smuggleing secretly of two rotatory finger subassembly respectively, ultrasonic bonding pressure rod connect pressure rod lift cylinder.
Furthermore, the workbench is provided with a support plate, and the material pressing lifting cylinder, the rotating finger cylinder and the pressurizing rod lifting cylinder are all arranged on the support plate.
Preferably, the tape feeding mechanism comprises a clamping finger assembly, a pressing and cutting tape assembly, a counterweight guide wheel and a guide pulley, the clamping finger assembly comprises a second clamping finger and a second pair of clamping finger cylinders, the ear belt sequentially penetrates through the feeding guide wheel, the counterweight guide wheel and the guide pulley to the pressing and cutting tape assembly, the feeding guide wheel is connected with a first stepping motor for providing tape feeding power, pretightening force is provided through the counterweight guide wheel and guided to the pressing and cutting tape assembly through the guide pulley, the clamping finger assembly is connected with a second stepping motor for providing tape feeding power, and the clamping finger assembly is driven to the taking and placing mechanism.
The utility model has the advantages that: the band feeding mechanism can be controlled to feed the ear bands by controlling a PLC (programmable logic controller) in the electric cabinet, the ear bands are cut by the band pressing and cutting assembly after being fed in place, then the cut ear bands are placed on the ultrasonic vibrator for welding by the band taking and placing mechanism, and after one end of the mask is welded, the mask can be rotated by the 180-degree rotating cylinder and then the ear bands are welded again; need not artifical hand and understand rotatory gauze mask among the whole welding process to through the stretching strap length of step motor control ear area, ensure the length unanimous of tailorring at every turn, improve gauze mask ear area welding qualification rate.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a left side view of the present invention.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects solved by the present invention more clearly understood, the following description of the present invention with reference to the accompanying drawings and embodiments is made.
As shown in fig. 1-3, the utility model relates to a semi-automatic gauze mask ear area welding machine, comprises a workbench 1, ultrasonic bonding mechanism, tape feeding mechanism, get the area and put tape feeding mechanism and control electric cabinet 2, control electric cabinet 2 is located 1 one end of workstation, be equipped with the die cavity 3 that is used for placing the gauze mask on the workstation 1, the bottom of die cavity 3 is equipped with 180 degrees revolving cylinder 4, the top of die cavity 3 is equipped with material pressing carousel 5, material pressing carousel 5 is connected and is equipped with material pressing lift cylinder 6, ultrasonic bonding mechanism puts one side that tape feeding mechanism is located die cavity 3 in proper order with getting the area, get the area and put the rotatory finger subassembly that tape feeding mechanism includes two bilateral symmetry settings, rotatory finger subassembly includes that first smuggleing secretly finger 7, first pair of pressing from both sides finger cylinder and rotatory finger cylinder 8, tape feeding mechanism is located and gets the one end that tape feeding.
The ultrasonic welding mechanism comprises an ultrasonic vibrator 9 and an ultrasonic welding pressure rod 10, the ultrasonic vibrator 9 is positioned on one side of the die cavity 3, and the upper end surface of the ultrasonic vibrator 9 is flush with the die cavity 3; ultrasonic bonding pressure rod 10 is equipped with two, is located the top of ultrasonic wave bumper 9, and two ultrasonic bonding pressure rod 10 correspond the setting with the first finger 7 of smuggleing secretly of two rotatory finger subassembly respectively, and ultrasonic bonding pressure rod 10 is connected pressure rod lift cylinder 11.
The belt feeding mechanism comprises a belt clamping finger assembly, a belt pressing and cutting assembly 12, a feeding guide wheel 13, a counterweight guide wheel 14 and a guide belt wheel 15, wherein the belt clamping finger assembly comprises a second belt clamping finger 18 and a second pair of finger clamping cylinders.
The workbench 1 is provided with a support plate 16, and the material pressing lifting cylinder 6, the rotating finger cylinder 8 and the pressurizing rod lifting cylinder 11 are all arranged on the support plate 16.
During operation, put gauze mask 17 on die cavity 3 through the manual work, the left and right sides of die cavity 3 is provided with spacing step, set up spacing step on the workstation equally, spacing step on the workstation 1 is located the front side (not shown in the figure) of die cavity 3, gauze mask 17 just can be levelly and smoothly placed on die cavity 3 like this, the rear end of gauze mask 17 is taken on ultrasonic wave jar 9, then press material carousel 5 to push down gauze mask 17 through pressing material lift cylinder 6 control, the welding of follow-up ear area of being convenient for.
In the process of feeding the ear belt, firstly, the ear belt sequentially passes through a feeding guide wheel 13, a balance weight guide wheel 14 and a guide belt wheel 15 to a belt pressing and cutting assembly 12, the feeding guide wheel 13 is connected with a first stepping motor 20 used for providing belt feeding power, pretightening force is provided through the balance weight guide wheel 14 and guided to the belt pressing and cutting assembly 12 through the guide belt wheel 15, a second stepping motor (not shown in the figure) is connected with a clamping finger assembly, in the process of clamping the belt, a second clamping finger 18 is controlled by a second pair of clamping finger cylinders to clamp the belt, power of the clamping finger assembly is provided by the second stepping motor, the ear belt is pulled to a certain position in a fixed length, and a belt taking and releasing mechanism is used for taking and releasing the ear belt.
Get the area at the earlap and put the area in-process, rotatory finger cylinder 8 control in the rotatory finger subassembly that sets up through two bilateral symmetry is first smugglies 7 rotatory 90 degrees secretly, simultaneously in the lump through the first pair of finger cylinder control of pressing from both sides finger 7 of pressing from both sides opens, and put area lift cylinder 21 control rotatory finger subassembly oscilaltion through getting the area, make two first smugglies the both ends that the finger 7 presss from both sides the tight earlap respectively secretly of two symmetries, then cut the area subassembly 12 with the earlap through pressing the area, put area lift cylinder 21 control through rotatory finger cylinder 8 again and get the area and firstly smuggle 7 rotatory 90 degrees and centre gripping earlap and place in ultrasonic wave bumper 9 top.
In the ear welding process, the ultrasonic welding pressure rod 10 is controlled to press downwards through the pressure rod lifting cylinder 11 to weld the ear band, so that two ends of the ear band can be accurately welded on the mask 17; when the ear band at one end of the mask 17 is welded, the mask 17 does not need to be rotated and moved manually; the die cavity 3 is directly controlled to rotate 180 degrees by the 180-degree rotating cylinder 4, and the other end of the mask 17 is continuously welded with the ear band. And finally, controlling the material pressing turntable 5 to ascend through the material pressing lifting cylinder 6 to manually take materials.
Need not artifical hand and understand rotatory gauze mask among the whole welding process to through the stretching strap length of second step motor control ear area, ensure the length unanimous of tailorring at every turn, improve gauze mask ear area welding qualification rate.
The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention should fall within the protection scope of the present invention.

Claims (4)

1. The utility model provides a semi-automatic gauze mask ear area welding machine, includes workstation, ultrasonic bonding mechanism, send the tape unit to construct, gets the area and puts tape unit and control electric cabinet, and control electric cabinet is located workstation one end, its characterized in that: be equipped with the die cavity that is used for placing the gauze mask on the workstation, the bottom of die cavity is equipped with 180 degrees revolving cylinder, and the top of die cavity is equipped with presses the material carousel, presses the material carousel connection to be equipped with and presses material lift cylinder, ultrasonic welding mechanism and get the area and put the one side that the band mechanism is located the die cavity in proper order, get the area and put the rotatory finger subassembly that the band mechanism includes that two bilateral symmetry set up, rotatory finger subassembly includes that first smuggleing secretly finger, first pair of finger cylinder and the rotatory finger cylinder of pressing from both sides, send the one end that the band mechanism was put in the area of getting.
2. The semi-automatic mask ear strip welding machine of claim 1, characterized in that: the ultrasonic welding mechanism comprises an ultrasonic vibrator and an ultrasonic welding pressurizing rod, the ultrasonic vibrator is positioned on one side of the die cavity, and the upper end surface of the ultrasonic vibrator is flush with the die cavity; ultrasonic bonding pressure rod be equipped with two, be located the top of ultrasonic wave bumper, and two ultrasonic bonding pressure rods correspond the setting with the first finger of smuggleing secretly of two rotatory finger subassembly respectively, ultrasonic bonding pressure rod connect pressure rod lift cylinder.
3. The semi-automatic mask ear strip welding machine of claim 2, characterized in that: the workbench is provided with a support plate, and the material pressing lifting cylinder, the rotating finger cylinder and the pressurizing rod lifting cylinder are all arranged on the support plate.
4. The semi-automatic mask ear strip welding machine of claim 3, characterized in that: the tape feeding mechanism comprises a clamping finger assembly, a pressing tape cutting assembly, a counterweight guide wheel and a guide pulley, wherein the clamping finger assembly comprises a second clamping finger and a second opposite clamping finger cylinder, an ear tape sequentially penetrates through the feeding guide wheel, the counterweight guide wheel and the guide pulley to press the pressing tape cutting assembly, the feeding guide wheel is connected with a first step motor used for providing tape feeding power, a pretightening force is provided through the counterweight guide wheel and guided to the pressing tape cutting assembly through the guide pulley, the clamping finger assembly is connected with a second step motor used for providing the tape feeding power, and the clamping finger assembly is taken to take the tape feeding mechanism.
CN202021085633.4U 2020-06-13 2020-06-13 Semi-automatic mask ear belt welding machine Expired - Fee Related CN212979297U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021085633.4U CN212979297U (en) 2020-06-13 2020-06-13 Semi-automatic mask ear belt welding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021085633.4U CN212979297U (en) 2020-06-13 2020-06-13 Semi-automatic mask ear belt welding machine

Publications (1)

Publication Number Publication Date
CN212979297U true CN212979297U (en) 2021-04-16

Family

ID=75423605

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021085633.4U Expired - Fee Related CN212979297U (en) 2020-06-13 2020-06-13 Semi-automatic mask ear belt welding machine

Country Status (1)

Country Link
CN (1) CN212979297U (en)

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Granted publication date: 20210416