CN212969365U

CN212969365U - Rotor coil shaping machine

Info

Publication number: CN212969365U
Application number: CN202021976383.3U
Authority: CN
Inventors: 朱宝林; 温天佐
Original assignee: Shenzhen Xtc Automation Equipment Co ltd
Current assignee: Shenzhen Xtc Automation Equipment Co ltd
Priority date: 2020-09-10
Filing date: 2020-09-10
Publication date: 2021-04-13
Anticipated expiration: 2030-09-10

Abstract

The utility model relates to a rotor solenoid trimmer, get drop feed mechanism including the duplex position, transport mechanism and plastic mechanism are got to the horizontal clamp, drop feed mechanism is got to the duplex position includes that translation platform and duplex position get and put the arm, the duplex position is got and is put the arm and include two arm locks, rotary drive and lift drive, the horizontal clamp is got two supporting legss that transport mechanism located the translation platform, and get the arm with the duplex position and align from top to bottom, transport mechanism is got including the transportation press from both sides and the second cylinder to the horizontal clamp, plastic mechanism is equipped with the plastic disc, plastic disc center is equipped with the processing hole that is used for placing the rotor, the plastic disc is equipped with a plurality of. The utility model adopts mechanical grabbing, transporting and shaping of the rotor coil to replace the existing manual mode, thereby not only improving the efficiency, but also improving the shaping quality of the rotor coil; the utility model discloses a duplex position is got and is put two arm lock on the feed mechanism, realizes that acquireing, transportation and the plastic of rotor go on in step, has further improved automation efficiency.

Description

Rotor coil shaping machine

Technical Field

The utility model relates to a rotor processing equipment field, specific theory relates to a rotor solenoid trimmer.

Background

The rotor is one of main components for realizing electromechanical energy conversion in the motor, the rotor needs to be wound in the production process, after the wire is wound by the winding machine, the wire package is still wound or loosened in some places, so that the appearance of the rotor is irregular, if the rotor is directly used for the motor, the center of gravity is easy to deviate when the motor works, irregular vibration is generated, the efficiency and the service life of the motor are influenced, and therefore the wound rotor needs to be shaped.

Most of the existing rotor coil shaping adopts manual shaping, the efficiency is low, and the manual shaping has many problems, such as uneven shaping force, inconsistent tightness of coils at each point, and finally uneven rotor quality. In order to improve the efficiency and the quality of the coil, a plurality of shaping tools are provided, but most of the shaping tools are complex to operate and are not beneficial to rapid grasp of production personnel.

The above problems are worth solving.

Disclosure of Invention

In order to overcome the deficiencies of the prior art, the utility model provides a rotor solenoid trimmer.

The utility model discloses technical scheme as follows:

a rotor solenoid trimmer is characterized by comprising an operating platform, a double-station material taking and placing mechanism, a horizontal clamping and transporting mechanism and a reshaping mechanism, wherein the double-station material taking and placing mechanism, the horizontal clamping and transporting mechanism and the reshaping mechanism are positioned on the operating platform, the double-station material taking and placing mechanism comprises a translation platform and a double-station material taking and placing arm, the double-station material taking and placing arm is fixed in the middle of a moving plate of the translation platform, the double-station material taking and placing arm comprises two clamping arms which are perpendicular to each other, a rotary drive for controlling the two clamping arms to rotate and a lifting drive for controlling the two clamping arms to lift, the horizontal clamping and transporting mechanism is arranged between two supporting legs of the translation platform and is aligned with the double-station material taking and placing arm up and down, the horizontal clamping and transporting mechanism comprises a transporting clamp and a second air cylinder for driving, the machining hole is opposite to the conveying clamp, the shaping disc is provided with a plurality of telescopic shaping convex teeth which are annularly arranged, and the head ends of the shaping convex teeth point to the central shaft of the machining hole.

According to above scheme the utility model discloses, its characterized in that, the translation platform is including movable plate, supporting legs, first guide rail and first cylinder, two the supporting legs upper end all is equipped with first guide rail, just first cylinder drive the movable plate is in remove on the first guide rail.

According to the above scheme the utility model discloses, its characterized in that, two the arm lock is connected on the carousel, the carousel is connected rotary drive's transmission shaft, rotary drive connects on lift drive's the drive slider.

According to the above scheme the utility model discloses, a serial communication port, the horizontal clamp is got and is equipped with the second guide rail on the fixing base of transport mechanism, the second slider is connected to the transportation clamp, the drive of second cylinder the second slider is in remove on the second guide rail.

According to the above scheme the utility model discloses, a serial communication port, the plastic disc is equipped with a plurality of through-holes that the annular was arranged, the through-hole runs through the plastic disc is direct the processing hole, the through-hole is used for placing the plastic dogtooth, the through-hole middle part is equipped with the cavity that is used for placing the spring, the spring housing is in on the plastic dogtooth.

According to the above scheme the utility model discloses, a serial communication port, plastic mechanism still includes power foot and transmission ring, the power foot is connected the lateral wall of transmission ring provides power, the inner wall of transmission ring be equipped with a plurality of arcwall faces that plastic dogtooth quantity is unanimous, just the arcwall face with the terminal contact of plastic dogtooth is connected.

Furthermore, the shaping mechanism is provided with two power feet, and the transmission ring comprises a first ring and a second ring which are respectively connected with one power foot.

Furthermore, the first circular ring and the second circular ring have the same aperture size, the first circular ring is aligned with the middle of the rotor winding area, and the second circular ring is aligned with the tail of the rotor winding area.

According to the above scheme the utility model discloses, its beneficial effect lies in:

the utility model adopts mechanical grabbing, transporting and shaping of the rotor coil, which replaces the existing manual mode, not only improves the efficiency, but also improves the shaping quality of the rotor coil; the utility model realizes the synchronous acquisition, transportation and shaping of the rotor by two clamping arms on the double-station material taking and placing mechanism, thereby further improving the automation efficiency; the utility model discloses the structure is succinct, and is easy and simple to handle, makes things convenient for producers to master fast, does benefit to and uses widely.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the present invention without a supporting leg on one side;

FIG. 3 is a schematic view of the structure of FIG. 2 from another perspective;

FIG. 4 is an enlarged view of A in FIG. 3;

fig. 5 is a schematic structural view of the middle double-station material taking and placing mechanism of the present invention;

fig. 6 is a schematic structural view of the middle horizontal clamping and transporting mechanism of the present invention;

fig. 7 is a schematic structural view of the middle shaping mechanism of the present invention;

fig. 8 is a front view of the shaping mechanism.

In the figure, 1, a double-station material taking and placing mechanism;

111. moving the plate; 112. supporting legs; 113. a first cylinder; 114. a first guide rail;

12. a double-station picking and placing arm; 121. clamping arms; 122. rotationally driving; 1221. a drive shaft; 123. lifting and driving; 1231. driving the slide block;

2. a horizontal gripping and transporting mechanism; 21. transporting the clamp; 22. a second cylinder; 23. a fixed seat; 24. a second guide rail; 25. a second slider;

31. a power foot;

32. a drive ring; 320. an arc-shaped surface; 321. a first circular ring; 322. a second circular ring;

33. shaping a disc; 331. machining a hole; 332. a through hole;

34. shaping the convex teeth; 341. a spring;

4. an operation table; 5. a rotor flow table.

Detailed Description

For better understanding of the objects, technical solutions and technical effects of the present invention, the present invention will be further explained with reference to the accompanying drawings and embodiments. It is to be noted that the following examples are only for explaining the present invention and are not intended to limit the present invention.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly or indirectly secured to the other element, or when an element is referred to as being "connected" to the other element, it can be directly or indirectly secured to the other element.

The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features.

As shown in fig. 1 to 3, 7 and 8, the rotor coil shaper comprises an operating platform 4, and a double-station material taking and placing mechanism 1, a horizontal clamping and transporting mechanism 2 and a shaping mechanism 3 which are positioned on the operating platform 4, wherein the double-station material taking and placing mechanism 1 comprises a translation platform and a double-station material taking and placing arm 12, the double-station material taking and placing arm 12 is fixed in the middle of a moving plate 111 of the translation platform, and the double-station material taking and placing arm 12 comprises two clamping arms 121 which are perpendicular to each other, a rotation drive 122 for controlling the rotation of the two clamping arms 121, and a lifting drive 123 for controlling the lifting of the two.

The horizontal clamping conveying mechanism 2 is arranged between two supporting legs 112 of the translation table and is vertically aligned with the double-station pick-and-place arm 12, the horizontal clamping conveying mechanism 2 comprises a conveying clamp 21 and a second cylinder 22 for driving the conveying clamp 21 to move back and forth, the shaping mechanism 3 is provided with a shaping disc 33, a machining hole 331 for placing a rotor is formed in the center of the shaping disc 33, the machining hole 331 is opposite to the conveying clamp 21, the shaping disc 33 is provided with a plurality of telescopic shaping convex teeth 34 which are annularly arranged, and the head ends of the shaping convex teeth 34 point to the central shaft of the machining hole 331.

During specific work, the clamping arms 121 of the double-station material taking and placing mechanism 1 acquire the rotor A to be shaped from the rotor water flowing table 5, place the rotor A on the horizontal clamping and transporting mechanism 2, and then return to the rotor water flowing table 5 to clamp the next rotor B to be shaped.

Horizontal clamping conveying mechanism 2 puts rotor A into plastic mechanism 3 and accomplishes the plastic, gets transport mechanism 2 clamp again by horizontal clamping and gets and transport and return duplex position and get drop feed mechanism 1 department, and a arm lock clamp gets the rotor A that the plastic is good, and the rotor B that treats the plastic is placed to another arm lock, and horizontal clamping conveying mechanism 2 sends rotor B to plastic mechanism, repeats the above-mentioned step and carries out the plastic to rotor B.

And the double-station material taking and placing mechanism 1 places the rotor A on a vacant position on the rotor flow table 5, obtains the next rotor C to be shaped, and repeats the steps.

The utility model discloses a duplex position is got and is put two arm lock on the feed mechanism, realizes that acquireing, transportation and the plastic of rotor go on in step, has improved automation efficiency.

As shown in fig. 4 and 5, in the present embodiment, the translation stage includes a moving plate 111, support legs 112, a first guide rail 114, and a first cylinder 113, the first guide rail 114 is disposed at the upper end of each of the two support legs 112, and the first cylinder 113 drives the moving plate 111 to move on the first guide rail 114. The two clamping arms 121 are connected to a turntable, the turntable is connected to a transmission shaft 1221 of a rotation driver 122, and the rotation driver 122 is connected to a driving slider 1231 of the lifting driver 123.

During specific work, the first cylinder 113 drives the moving plate 111 to translate on the first guide rail 114, drives the double-station pick-and-place arm 12 on the moving plate 111, and conveys the rotor between the rotor running water table 5 and the horizontal clamping and transporting mechanism 2. The lifting drive 123 drives the driving slide block 1231 to lift, so as to drive the two clamping arms 121 to lift, and the rotary drive 122 rotates the rotary table to rotate back and forth within the range of 90 degrees, so that the two mutually perpendicular clamping arms 121 are alternately positioned at the lower position, and the rotor is clamped. The clamping arm 121 is provided with a drive for controlling the opening and closing of the clamping arm 121.

As shown in fig. 6, in the present embodiment, a second guide rail 24 is provided on the fixed seat 23 of the horizontal clamping and transporting mechanism 2, the transporting clamp 21 is connected to a second slide block 25, and the second cylinder drive 22 drives the second slide block 25 to move on the second guide rail 24. The transport clips 21 are provided with a drive for controlling the opening and closing of the transport clips 21. During specific work, the second cylinder 22 drives the second sliding block 25 to move back and forth on the second guide rail 24, the conveying clamp 21 is driven to move back and forth between the double-station material taking and placing mechanism 1 and the shaping mechanism 3, and a rotor to be processed or a shaped rotor is conveyed.

As shown in fig. 7 and 8, in this embodiment, the shaping disk 33 is provided with a plurality of through holes 332 arranged in a ring shape, the through holes 332 penetrate through the shaping disk 33 and reach the processing holes 331, the through holes 332 are used for placing the shaping teeth 34, the middle of the through holes 332 is provided with a cavity for placing the spring 341, and the spring 341 is sleeved on the shaping teeth 34.

The shaping mechanism 3 further comprises a power foot 31 and a transmission ring 32, the power foot 31 is connected with the outer side wall of the transmission ring 32 and provides power, and the transmission ring 32 rotates back and forth within a certain angle range under the driving of the power foot 31. The inner wall of the transmission ring 32 is provided with a plurality of arc-shaped surfaces 320 with the same number as the shaping convex teeth 34, and the arc-shaped surfaces 320 are in contact connection with the tail ends of the shaping convex teeth 34. When the driving ring 32 rotates, the arc-shaped surface 320 presses the end of the shaping convex tooth 34, the shaping convex tooth 34 extends towards the processing hole 331, when the driving ring 32 rotates, the spring 341 on the shaping convex tooth 34 is released, and the shaping convex tooth 34 retracts into the through hole 332.

When the shaping convex teeth 34 extend out, the head ends of the shaping convex teeth extrude the thread packet of the rotor, and the shaping effect is achieved on the thread packet or loose places.

Preferably, the shaping mechanism 3 is provided with two power feet 31, and the transmission ring 32 comprises a first ring 321 and a second ring 322, and is connected with one power foot 31 respectively. The first circular ring 321 and the second circular ring 322 have the same aperture size, the first circular ring 321 is aligned with the middle of the rotor winding area, and the second circular ring 322 is aligned with the tail of the rotor winding area. The shaping convex teeth 34 are divided into two sets, one set is used for shaping the middle part of the rotor winding area, and the other set is used for shaping the tail part of the rotor winding area, so that the shaping is more detailed, and the shaping effect is better.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above examples only represent some embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. A rotor coil shaping machine is characterized by comprising an operation table, a double-station material taking and placing mechanism, a horizontal clamping and transporting mechanism and a shaping mechanism which are positioned on the operation table,

the double-station material taking and placing mechanism comprises a translation table and a double-station material taking and placing arm, the double-station material taking and placing arm is fixed in the middle of a moving plate of the translation table, the double-station material taking and placing arm comprises two clamping arms which are perpendicular to each other, a rotary drive for controlling the two clamping arms to rotate, and a lifting drive for controlling the two clamping arms to lift,

the horizontal clamping and transporting mechanism is arranged between the two supporting legs of the translation table and is vertically aligned with the double-station picking and placing arm, the horizontal clamping and transporting mechanism comprises a transporting clamp and a second cylinder driving the transporting clamp to move back and forth,

the shaping mechanism is provided with a shaping disc, a machining hole for placing a rotor is formed in the center of the shaping disc, the machining hole is right opposite to the conveying clamp, the shaping disc is provided with a plurality of telescopic shaping convex teeth which are annularly arranged, and the head ends of the shaping convex teeth point to the central shaft of the machining hole.

2. The rotor coil shaping machine according to claim 1, wherein the translation stage comprises a moving plate, support legs, a first guide rail and a first cylinder, the first guide rail is arranged at the upper ends of the two support legs, and the first cylinder drives the moving plate to move on the first guide rail.

3. The rotor coil shaper of claim 1, wherein two of said clamp arms are coupled to a turntable, said turntable being coupled to said rotary drive shaft, said rotary drive being coupled to said lifting drive ram.

4. The rotor coil shaping machine according to claim 1, wherein a second guide rail is arranged on the fixed seat of the horizontal clamping and transporting mechanism, the transporting clamp is connected with a second sliding block, and the second cylinder drives the second sliding block to move on the second guide rail.

5. The rotor coil shaping machine according to claim 1, wherein the shaping disk is provided with a plurality of through holes which are annularly arranged, the through holes penetrate through the shaping disk and reach the machining holes, the through holes are used for placing the shaping convex teeth, a cavity for placing a spring is arranged in the middle of each through hole, and the spring is sleeved on the shaping convex teeth.

6. The rotor coil shaping machine according to claim 1, wherein the shaping mechanism further comprises a power foot and a transmission ring, the power foot is connected with the outer side wall of the transmission ring and provides power, the inner wall of the transmission ring is provided with a plurality of arc-shaped surfaces with the number consistent with that of the shaping convex teeth, and the arc-shaped surfaces are in contact connection with the tail ends of the shaping convex teeth.

7. The rotor coil shaper according to claim 6, wherein the shaper is provided with two power legs, and the transmission rings comprise a first ring and a second ring, each of which is connected to one of the power legs.

8. The rotor wire package shaping machine of claim 7, wherein the first ring and the second ring have the same aperture size, and the first ring is aligned with the middle of the rotor winding area and the second ring is aligned with the end of the rotor winding area.