CN212961630U - Efficient energy-saving environment-friendly sludge incineration equipment - Google Patents
Efficient energy-saving environment-friendly sludge incineration equipment Download PDFInfo
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- CN212961630U CN212961630U CN202021636994.3U CN202021636994U CN212961630U CN 212961630 U CN212961630 U CN 212961630U CN 202021636994 U CN202021636994 U CN 202021636994U CN 212961630 U CN212961630 U CN 212961630U
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- sludge
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- incineration
- saving environment
- heat exchange
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Abstract
Energy-efficient environmental protection sludge incineration equipment, including energy-efficient environmental protection sludge incineration equipment body, living beings granule combustor, burn the case, the hole, a support, first gear motor, synchronous positive and negative driver, the stainless steel puddler, the flue, the thermocouple thermoscope, mud flow control valve, the handle, the angle bar, mud heat exchange stoving case, the mud charge door, second gear motor, the mud puddler, the fan, the blast pipe, the exhaust tubule, the interface channel, air regulation valve, spray the case, the water pump pond, the water pipe, waste gas exhaust pipe, the filter screen, active carbon and chimney. The utility model has the advantages that: the equipment adopts biomass particles as fuel, is clean fuel capable of being directly combusted, and is used for drying and incinerating common domestic sludge and treating tail gas; the equipment has large sludge treatment capacity and high efficiency, waste gas and sludge carry out heat exchange through the sludge heat exchange drying box, the temperature of the waste gas is reduced while the sludge is dried, and the purposes of energy conservation and environmental protection are achieved.
Description
Technical Field
The utility model relates to a high-efficient energy-concerving and environment-protective sludge incinerator belongs to incinerator technical field.
Background
Along with the development of Chinese social economy and urbanization, the generation and the quantity of urban sewage are continuously increased, sludge is an accessory after sewage treatment, and the increase of the sewage treatment efficiency inevitably leads to the increase of the quantity of the sludge. Although the sewage treatment capacity and the treatment rate in China are not high (4.5%), the discharge rate of dry sludge in urban sewage treatment plants is about 30 million tons every year, and the discharge rate is increased by about 10% every year. The sludge contains pathogenic bacteria, parasites, toxic organic matters, heavy metals and other toxic and harmful substances, and the sludge can pollute the environment without being treated. The traditional sludge treatment mode is a reduction, stabilization and harmless processing process of sludge such as concentration, conditioning, dehydration, stabilization, drying or incineration and the like, a large amount of energy is consumed when sludge is treated, equipment is complex to operate and expensive, and the problem needs to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-efficient energy-concerving and environment-protective sludge incineration equipment.
The to-be-solved problem of the utility model is the current defect.
For realizing the purpose of the utility model, the utility model adopts the technical proposal that:
the efficient energy-saving environment-friendly sludge incineration equipment comprises an efficient energy-saving environment-friendly sludge incineration equipment body, biomass particle burning machines, an incineration box, holes, a support, a first speed reducing motor, a synchronous forward and reverse driver, a stainless steel stirring rod, a flue, an electric thermocouple temperature measuring instrument, a sludge flow regulating valve, a handle, angle iron, a sludge heat exchange drying box, a sludge charging port, a second speed reducing motor, a sludge stirring rod, a fan, an exhaust pipe, a connecting channel, an air quantity regulating valve, a spraying box, a water pump pool, a water pipe, a waste gas exhaust pipe, a filter screen, active carbon and a chimney, wherein five biomass particle burning machines are evenly distributed and installed on the efficient energy-saving environment-friendly sludge incineration equipment body, the back of each biomass particle burning machine is communicated and provided with the incineration box, five holes are evenly distributed and installed on the incineration box, the bottom of the incineration tail end is provided with the support, the first speed reducing motor is in transmission connection with the synchronous forward and reverse driver, a stainless steel stirring rod is installed on the synchronous forward and reverse driver and is positioned in the incineration box, the tail end of the incineration box is communicated and provided with a flue, the top of the flue is provided with an electric thermocouple temperature measuring instrument, the top of the front end of the flue is provided with a sludge flow regulating valve, the bottom of the sludge flow regulating valve is provided with a handle, the left side and the right side of the handle are provided with angle irons, the outlet of the front end of the flue is connected and provided with a sludge heat exchange drying box, the top of the sludge heat exchange drying box is provided with a sludge charging port, the right side of the sludge charging port is provided with a second speed reducing motor, the output end of the second speed reducing motor is connected and provided with a sludge stirring rod, the sludge stirring rod is positioned in the, the left side of the exhaust small pipe is connected and installed at a flue outlet, the exhaust small pipe penetrates through the right side of the sludge heat exchange drying box and is communicated with the right side of the sludge heat exchange drying box to install a connecting channel, an air volume adjusting valve is installed at the top end of the connecting channel, a spraying box is installed on the right side of the connecting channel in a communicated mode, a water pump pool is installed at the bottom of the back of the spraying box, two spraying water pipes are installed on the water pump pool and are located in the top end of the spraying box, a waste gas exhaust pipe is installed at the outlet of the right side of the.
Furthermore, the temperature in the incineration box and the flue is 850-950 ℃, the total length of the flue is 5.7M, and the inner diameter is 450mm multiplied by 450 mm.
Furthermore, the shell of the high-efficiency energy-saving environment-friendly sludge incineration equipment body is made of an iron plate material, and the inner wall of the high-efficiency energy-saving environment-friendly sludge incineration equipment body is made of an aluminum silicate material, so that the heat conductivity is reduced; the bottom in the incineration box is built by refractory bricks.
Furthermore, the spraying and sprinkling aqueous solution in the water pump pool is 10% caustic soda solution, and needs to be replaced again when the PH value is equal to 7.
The utility model has the advantages that: the equipment adopts biomass particles as fuel, is clean fuel capable of being directly combusted, and is used for drying and incinerating common domestic sludge and treating tail gas; the equipment has large sludge treatment capacity and high efficiency, the water content of the sludge is 80-90 percent, and the treatment capacity per hour is 0.9-1.0 ton; the water content of the sludge is 60-80%, and the treatment capacity per hour is 1.0-1.5 tons; the incineration equipment is oxygen-enriched incineration, the retention time of the waste gas generated by incineration in a flue at the temperature of more than 850 ℃ is more than or equal to 2.5 seconds, in the process, organic HC compounds, sulfides, chlorides and nitrides can be fully split to form inorganic molecules such as H2O, CO2, SO2, NO2, HC1 and the like, the inorganic molecules are dissolved in water after being sprayed and sprayed, and the waste gas after being sprayed and precipitated in a spraying tank is filtered by a filter screen and activated carbon and then is discharged by a chimney, SO that the pollution to the environment is reduced, and the environmental protection and energy saving effects are realized; waste gas and mud carry out heat exchange through mud heat exchange stoving case, have reduced the temperature of waste gas when drying mud, reach energy-concerving and environment-protective purpose.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a high-efficiency energy-saving environment-friendly sludge incineration device;
FIG. 2 is an enlarged schematic structural view of the high-efficiency energy-saving environment-friendly sludge incineration equipment;
FIG. 3 is a schematic structural diagram of a incineration box of the high-efficiency energy-saving environment-friendly sludge incineration equipment;
FIG. 4 is a schematic structural diagram of a sludge flow regulating valve of the high-efficiency energy-saving environment-friendly sludge incineration equipment;
FIG. 5 is a schematic structural diagram of a flue of the high-efficiency energy-saving environment-friendly sludge incineration equipment;
FIG. 6 is a schematic structural diagram of a sludge heat exchange drying box of the high-efficiency energy-saving environment-friendly sludge incineration equipment;
FIG. 7 is a schematic structural diagram of a spray box of the high-efficiency energy-saving environment-friendly sludge incineration equipment;
FIG. 8 is a schematic structural diagram of a waste gas exhaust pipe of the high-efficiency energy-saving environment-friendly sludge incineration device;
FIG. 9 is a process flow diagram of an efficient energy-saving environment-friendly sludge incineration device;
in the figure: 1. the high-efficiency energy-saving environment-friendly sludge incineration equipment comprises a high-efficiency energy-saving environment-friendly sludge incineration equipment body 2, a biomass particle burner 3, an incineration box 4, a hole 5, a support 6, a first speed reduction motor 7, a synchronous forward and reverse driver 8, a stainless steel stirring rod 9, a flue 10, a thermocouple thermodetector 11, a sludge flow regulating valve 111, a handle 112, angle iron 12, a sludge heat exchange drying box 13, a sludge feeding port 14, a second speed reduction motor 15, a sludge stirring rod 16, a fan 17, an exhaust pipe 18, an exhaust small pipe 19, a connecting channel 20, a regulating valve air volume 21, a spraying box 22, a water pump pool 23, a water pipe 24, a waste gas exhaust pipe 25, a filter screen 26, activated carbon.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
The high-efficiency energy-saving environment-friendly sludge incineration equipment comprises a high-efficiency energy-saving environment-friendly sludge incineration equipment body 1, biomass particle burners 2, an incineration box 3, holes 4, a support 5, a first speed reducing motor 6, a synchronous forward and reverse driver 7, a stainless steel stirring rod 8, a flue 9, a thermocouple thermodetector 10, a sludge flow regulating valve 11, a handle 111, angle iron 112, a sludge heat exchange drying box 12, a sludge charging port 13, a second speed reducing motor 14, a sludge stirring rod 15, a fan 16, an exhaust pipe 17, an exhaust small pipe 18, a connecting channel 19, an air quantity regulating valve 20, a spray box 21, a water pump pool 22, a water pipe 23, a waste gas exhaust pipe 24, a filter screen 25, active carbon 26 and a chimney 27, wherein five biomass particle burners 2 are uniformly distributed and installed on the high-efficiency energy-saving environment-friendly sludge incineration equipment body 1 and used for burning biomass particles, the back sides of the biomass particle, the incinerator is used for incinerating sludge, five holes 4 are evenly distributed and installed on an incineration box 3 and used for providing communication, a support 5 is installed at the bottom of the tail end of the incineration box 3 and used for providing support, a first speed reducing motor 6 is installed at the front end of the incineration box 3 and used for providing power, the first speed reducing motor 6 is in transmission connection with a synchronous forward and reverse driver 7 and used for transmitting power, a stainless steel stirring rod 8 is installed on the synchronous forward and reverse driver 7 and used for providing stirring, the stainless steel stirring rod 8 is located in the incineration box 3, a flue 9 is installed at the tail end of the incineration box 3 and communicated and installed and used for circulating waste gas, an electric thermocouple temperature measuring instrument 10 is installed at the top of the flue 9 and used for detecting temperature, a sludge flow regulating valve 11 is installed at the top of the front end of the flue 9 and used for regulating sludge flow, a handle 111 is installed at the bottom of the sludge flow, used for providing support, a sludge heat exchange drying box 12 is connected and installed at the front end outlet of a flue 9 and used for exchanging heat, a sludge feeding port 13 is installed at the top of the sludge heat exchange drying box 12 and used for adding sludge, a second speed reducing motor 14 is installed on the right side of the sludge feeding port 13 and used for providing power, a sludge stirring rod 15 is connected and installed at the output end of the second speed reducing motor 14 and used for providing stirring, the sludge stirring rod 15 is located in the sludge heat exchange drying box 12, a fan 16 is installed at the top of the outer wall of the sludge heat exchange drying box 12 and used for inducing air, an exhaust pipe 17 is connected and installed at the fan 16 and used for exhausting air, a plurality of exhaust small pipes 18 are installed at the tail end of the exhaust pipe 17 and used for circulating waste gas, the left sides of the exhaust small pipes 18 are connected and installed at the outlet, air regulation valve 20 is installed on 19 tops of interface channel, be used for adjusting the amount of wind, 19 right sides of interface channel intercommunication are installed and are sprayed case 21, be used for providing and spray, spray case 21 back bottom installs water pump pond 22, be used for providing caustic soda solution, install two spray header 23 on the water pump pond 22, be used for providing and spray, spray header 23 is located spray case 21 top, 21 right side exit linkage of spray case installs exhaust stack 24, be used for the exhaust waste gas, install filter screen 25 in the exhaust stack 24, be used for providing and filter, install active carbon 26 behind the filter screen 25, be used for providing and filter, chimney 27 is installed to 24 terminal intercommunications of exhaust stack, be used for exhaust waste gas.
Further, the temperature in the incineration box 3 and the flue 9 is 850 ℃ to 950 ℃, the total length of the flue 9 is 5.7M, and the inner diameter is 450mm multiplied by 450 mm.
Furthermore, the shell of the high-efficiency energy-saving environment-friendly sludge incineration equipment body 1 is made of an iron plate material, and the inner wall of the high-efficiency energy-saving environment-friendly sludge incineration equipment body is made of an aluminum silicate material, so that the heat conductivity is reduced; the bottom in the incineration box 3 is built by refractory bricks.
Further, the spraying and sprinkling aqueous solution in the water pump pool 22 is 10% caustic soda solution, and needs to be replaced again when the pH value is equal to 7.
The using method comprises the following steps: after the device is started, biomass particles are poured into a biomass particle burner 2 for combustion, the biomass particle burner 2 is communicated with an incineration box 3 through a hole 4, the biomass particles are burnt by the biomass particle burner 2 and then enter the incineration box 3, meanwhile, sludge is poured into a sludge heat exchange drying box 12 through a sludge feeding port 13, a second speed reduction motor 14 works to drive a sludge stirring rod 15 to stir the sludge, the sludge and flue gas in the sludge heat exchange drying box 12 are subjected to heat exchange, the flow velocity is adjusted through a sludge flow adjusting valve 11, the sludge and the biomass particles enter the incineration box 3 to be subjected to oxygen-enriched combustion together, the temperature in the incineration box 3 and a flue 9 is measured through an electric thermocouple thermodetector 10 to enable the temperature to be 850-950 ℃, a first speed reduction motor 6 transmits power through a synchronous positive and negative driver 7 to drive a stainless steel stirring rod 8 to stir the biomass particles and the sludge, so that the fuel can be fully combusted; after combustion, the slag is discharged through a residue port in the biomass particle combustor 2, the residence time of the waste gas generated by the combustion in the flue 9 at the temperature of above 850 ℃ is more than or equal to 2.5 seconds, and in the process, organic HC compounds, sulfides, chlorides and nitrides can be fully split into H2O、CO2、SO2、NO2Inorganic molecules such as HC1 and the like, wherein the inorganic molecules are subjected to heat exchange with sludge in the sludge heat exchange drying box 12 through the small exhaust pipe 18 and then enter the spraying box 21, 10% caustic soda solution is contained in the water pump pool 22, the 10% caustic soda solution is used for spraying and atomizing the inorganic molecules through the spraying water pipe 23, and the inorganic molecules are dissolved in water after being sprayed and sprayed; the waste gas after being treated and precipitated by spraying and sprinkling is discharged through a chimney 27 after passing through a filter screen 25 and an active filter 26, so that the pollution to the environment is reduced, and the requirement of environmental protection is met.
Claims (4)
1. The high-efficiency energy-saving environment-friendly sludge incineration equipment comprises a high-efficiency energy-saving environment-friendly sludge incineration equipment body (1), a biomass particle burner (2), an incineration box (3), a hole (4), a bracket (5), a first speed reducing motor (6), a synchronous forward and reverse driver (7), a stainless steel stirring rod (8), a flue (9), an electric thermocouple temperature measuring instrument (10), a sludge flow regulating valve (11), a handle (111), angle iron (112), a sludge heat exchange drying box (12), a sludge feeding port (13), a second speed reducing motor (14), a sludge stirring rod (15), a fan (16), an exhaust pipe (17), an exhaust small pipe (18), a connecting channel (19), an air quantity regulating valve (20), a spraying box (21), a water pump pool (22), a water pipe (23), a waste gas exhaust pipe (24), a filter screen (25), activated carbon (26) and a chimney (27), the efficient energy-saving environment-friendly sludge incineration equipment comprises a high-efficiency energy-saving environment-friendly sludge incineration equipment body (1), five biomass particle burners (2) are evenly distributed and installed on the sludge incineration equipment body (1), an incineration box (3) is communicated and installed on the back of each biomass particle burner (2), five holes (4) are evenly distributed and installed on the incineration box (3), a support (5) is installed at the bottom of the tail end of the incineration box (3), a first speed reducing motor (6) is installed at the front end of the incineration box (3), the first speed reducing motor (6) is in transmission connection with a synchronous positive and negative driver (7), a stainless steel stirring rod (8) is installed on the synchronous positive and negative driver (7), the stainless steel stirring rod (8) is located in the incineration box (3), a flue (9) is communicated and installed at the tail end of the incineration box (3), an electric thermocouple temperature measuring instrument (10) is installed at the top of the flue (9), a sludge flow regulating valve (11) is installed at, angle irons (112) are installed on the left side and the right side of a handle (111), a sludge heat exchange drying box (12) is installed at an outlet of the front end of a flue (9) in a connected mode, a sludge charging opening (13) is installed at the top of the sludge heat exchange drying box (12), a second speed reduction motor (14) is installed on the right side of the sludge charging opening (13), a sludge stirring rod (15) is installed at the output end of the second speed reduction motor (14) in a connected mode, the sludge stirring rod (15) is located in the sludge heat exchange drying box (12), a fan (16) is installed on the top of the outer wall of the sludge heat exchange drying box (12), an exhaust pipe (17) is installed in a connected mode by the fan (16), a plurality of small exhaust pipes (18) are installed at the tail end of the exhaust pipe (17), the left side of the small exhaust pipe (18) is installed, air regulation valve (20) are installed on interface channel (19) top, connect channel (19) right side intercommunication is installed and is sprayed case (21), spray case (21) back bottom and install water pump pond (22), install two spray header (23) on water pump pond (22), spray header (23) are located spray case (21) top, spray case (21) right side exit linkage installs exhaust gas pipe (24), install filter screen (25) in exhaust gas pipe (24), install active carbon (26) behind filter screen (25), chimney (27) are installed to exhaust gas pipe (24) end intercommunication.
2. The efficient energy-saving environment-friendly sludge incineration equipment as claimed in claim 1, characterized in that: the temperature in the incineration box (3) and the flue (9) is 850-950 ℃, the total length of the flue (9) is 5.7M, and the inner diameter is 450mm multiplied by 450 mm.
3. The efficient energy-saving environment-friendly sludge incineration equipment as claimed in claim 1, characterized in that: the shell of the high-efficiency energy-saving environment-friendly sludge incineration equipment body (1) is made of an iron plate material, and the inner wall of the high-efficiency energy-saving environment-friendly sludge incineration equipment body is made of an aluminum silicate material, so that the heat conductivity is reduced; the bottom in the burning box (3) is built by refractory bricks.
4. The efficient energy-saving environment-friendly sludge incineration equipment as claimed in claim 1, characterized in that: the spraying and sprinkling aqueous solution in the water pump pool (22) is 10% caustic soda solution, and needs to be replaced when the PH value is equal to 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021636994.3U CN212961630U (en) | 2020-08-10 | 2020-08-10 | Efficient energy-saving environment-friendly sludge incineration equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021636994.3U CN212961630U (en) | 2020-08-10 | 2020-08-10 | Efficient energy-saving environment-friendly sludge incineration equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212961630U true CN212961630U (en) | 2021-04-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021636994.3U Expired - Fee Related CN212961630U (en) | 2020-08-10 | 2020-08-10 | Efficient energy-saving environment-friendly sludge incineration equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212961630U (en) |
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2020
- 2020-08-10 CN CN202021636994.3U patent/CN212961630U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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Granted publication date: 20210413 Termination date: 20210810 |