CN212955479U

CN212955479U - Carding machine is used in carpet production with static elimination function

Info

Publication number: CN212955479U
Application number: CN202021857590.7U
Authority: CN
Inventors: 李金利
Original assignee: Dezhou Runli Non Woven Products Co ltd
Current assignee: Dezhou Runli Non Woven Products Co ltd
Priority date: 2020-08-31
Filing date: 2020-08-31
Publication date: 2021-04-13
Anticipated expiration: 2030-08-31

Abstract

The utility model discloses a carding machine with static elimination function for carpet production, which comprises a box body, wherein one end of the box body is provided with a conveyor belt, a pressure rod is arranged above one end of the conveyor belt, one side of the pressure rod is fixedly connected with a baffle, one end of the baffle is fixedly connected with a cover plate, static electricity generated by material friction is conducted to a metal rod through a metal conductive effect by arranging the metal rod, then the static electricity is conducted to the ground from one side of the metal rod which is grounded, the probability of accident occurrence is reduced, air in the box body is circulated by arranging a vent hole to prevent air flow from influencing the machine when the licker-in roller rotates, scattered cotton wool is collected by arranging a dust removing knife, a main board, carding teeth, a cotton guide plate and a sundry box, the machine is prevented from being damaged by cleaning at regular time, the loose material is smoothly carded by arranging a first licker-in roller, a second licker, through setting up thick sawtooth, serration and felting needle and combing many times, avoid knoing, avoid haring the material as far as possible.

Description

Carding machine is used in carpet production with static elimination function

Technical Field

The utility model relates to a carding machine technical field specifically is a carding machine is used in carpet production with electrostatic elimination function.

Background

The working content of the carding machine is that the spinning raw material after primary processing is carded into a single fiber state, a net-shaped fiber thin layer is formed, and then the single fiber thin layer is integrated into the spinning of the fiber strip, the working efficiency of the carding machine is continuously improved along with the improvement of a carding element and the carding process, the high-speed strong carding process is researched in the 20 th century and 50 th century, the production capacity of the carding machine is further improved, in order to adapt to the requirements of widely using metal card clothing and high speed, the carding machine is generally provided with a doffer speed changing device (fast and slow speed) to facilitate the operation, the self-leveling device is adopted to improve the uneven condition of the weight of the long and short fiber strip sections, the automatic cylinder changing device and various safety and process automatic stopping devices are adopted to reduce the labor intensity of workers, the equipment for absorbing and removing fallen cotton, flying and dust is increased, the labor environment is improved, and the yarn is reduced; modern carding machines continue to evolve toward high quality, high yield, and low consumption. Because the spacing distance between the needle surfaces of the carding machine is very small, the running speed is higher and higher, and people pay more attention to the improvement of the machining precision of machine parts, the improvement of card clothing quality and the guarantee of the stability and the reliability of the carding function. Under the condition of high-speed operation, the card clothing rolling-prevention safety, cotton-suction dust-removal devices and the like need to be further improved.

Present carding machine for carpet manufacture because the cotton fibre is inflammables, processing room air drying, if the static that produces between the cotton friction is untimely to be eliminated, will cause serious consequence, if the cotton fibre knot midway of carding process, this will produce very big influence in the aspect of subsequent processing, and very easily mix with debris in the cotton fibre, and licker-in rotational speed and direction all are different simultaneously, and the air of stirring is disorderly flowed and is easily curled up debris, causes the damage to the machine easily.

Disclosure of Invention

An object of the utility model is to provide a carding machine is used in carpet production with electrostatic elimination function, with the present carding machine is used in carpet production who proposes in solving above-mentioned background art, because the cotton fibre is inflammable, processing room air drying, if the static that produces between the cotton friction is untimely to be eliminated, will cause serious consequence, if the cotton fibre is knoed midway in the carding process, this will produce very big influence to the aspect of subsequent processing, and very easily mix with debris in the cotton fibre, simultaneously licker-in rotational speed and direction all differ, the air disorder of stirring is flowed and is rolled up debris easily, cause the problem of damage to the machine easily.

In order to achieve the above object, the utility model provides a following technical scheme: a carding machine with a static elimination function for carpet production comprises a box body, wherein a conveyor belt is arranged at one end of the box body, a material pressing rod is arranged above one end of the conveyor belt, one side of the material pressing rod is fixedly connected with a baffle, one end of the baffle is fixedly connected with a cover plate, ventilation holes are formed in the two sides of the box body, a guide plate is arranged at one end, away from the material pressing rod, of the box body, the outer side of the guide plate is fixedly connected with a metal rod, a support rod is arranged at the top of the box body, close to the metal rod, a cross rod is rotatably connected to the inner side of the support rod, a material roller is rotatably connected to the outer side of the cross rod, a sundry box is connected to the box body below the ventilation holes in a clamping manner, a first licker-in roller is arranged on the inner side of the baffle, a carding crawler, and dust removing plates are arranged below the first licker-in and the third licker-in.

As a further aspect of the present invention: the carding crawler comprises a crawler and carding hooks, the carding hooks are fixedly connected to the outer side of the crawler, and the carding hooks are uniformly arranged on the outer side of the crawler.

As a further aspect of the present invention: the outer side of the third licker-in is fixedly connected with fine sawteeth, and the fine sawteeth are uniformly arranged on the outer side of the third licker-in.

As a further aspect of the present invention: the outer side of the second licker-in is fixedly connected with coarse saw teeth, and the coarse saw teeth are uniformly arranged on the outer side of the second licker-in.

As a further aspect of the present invention: the outer side of the first licker-in is fixedly connected with the felting needles, and the felting needles are uniformly arranged on the outer side of the first licker-in.

As a further aspect of the present invention: the dust removal board includes dust removal sword, mainboard, carding tooth, leads cotton board, dust removal sword one side fixed connection is in the one end of mainboard, lead cotton board behind the other end fixed connection of mainboard, the tooth is combed to the top fixedly connected with of mainboard.

Compared with the prior art, the beneficial effects of the utility model are that:

1. static electricity generated by material friction is conducted to the metal rod through a metal conductive effect and then conducted to the ground from one grounded side of the metal rod, the accident probability is reduced, air in the box body is enabled to circulate through the arrangement of the vent holes, so that influence of air flow on a machine when the licker-in roller rotates is prevented, scattered cotton wool is collected through the arrangement of the dust removing knife, the main board, the carding teeth, the cotton guide plate and the sundry box, the machine is prevented from being damaged through cleaning at regular time, loose materials are smoothly carded through the arrangement of the first licker-in roller, the second licker-in roller, the third licker-in roller and the carding crawler belt, knotting is avoided through the arrangement of the coarse sawteeth, the fine sawteeth and the pricking needles, and damage to the;

2. through setting up bracing piece, horizontal pole and material roller, let the material of combing wrap up in on the material roller to prevent to tie a knot once more, through setting up baffle and apron, prevent that cotton fibre from flying in disorder, also avoid the material to mix with the dust simultaneously, through setting up the pressure pin, the mixed and disorderly material pressure pine that will not comb flattens, makes things convenient for follow-up combing work.

Drawings

FIG. 1 is a perspective view of a carpet manufacturing carding machine having static elimination;

FIG. 2 is a front view of a carpet producing carding machine having static elimination;

FIG. 3 is a cross-sectional view of a housing of a carpet manufacturing carding machine having a static elimination function;

FIG. 4 is an enlarged view of detail A of FIG. 3;

FIG. 5 is an enlarged view of detail B of FIG. 3;

FIG. 6 is an enlarged view of detail C from FIG. 3;

FIG. 7 is an enlarged detail view of D in FIG. 3;

FIG. 8 is a front view of a dust removing plate of a carpet manufacturing carding machine having a static electricity eliminating function.

In the figure: 1. a box body; 2. a support bar; 3. a cross bar; 4. a material roller; 5. a metal rod; 6. a cover plate; 7. a baffle plate; 8. a material pressing rod; 9. a conveyor belt; 10. a first licker-in; 11. carding the caterpillar; 12. a second licker-in; 13. a third licker-in; 14. a vent hole; 15. a sundry box; 16. a material guide plate; 17. fine saw teeth; 18. coarse saw teeth; 19. a carding hook; 20. a crawler belt; 21. a needle; 22. a dust removal plate; 23. a main board; 24. carding teeth; 25. a cotton guide plate; 26. a dust removing knife.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-8, in the embodiment of the present invention, a carding machine for carpet production with static electricity elimination function comprises a box body 1, a conveyor belt 9 is arranged at one end of the box body for conveying materials, a pressing rod 8 is arranged above one end of the conveyor belt 9, one side of the pressing rod 8 is fixedly connected with a baffle 7, the unopened mixed materials are pressed into flat strips for facilitating subsequent carding, a cover plate 6 is fixedly connected with one end of the baffle 7, vent holes 14 are arranged at both sides of the box body 1 for allowing air circulation in the box body 1, a material guide plate 16 is arranged at one end of the box body 1 far away from the pressing rod 8, the outer side of the material guide plate 16 is fixedly connected with a metal rod 5, the metal rod 5 just clings to the conveyed materials to absorb excessive static electricity and is guided into the ground through a grounding end to avoid danger, a support rod 2 is arranged near the metal rod 5, the outer side of the cross bar 3 is rotatably connected with a material roller 4, finally, the combed material is rolled in, a sundries box 15 is connected below the box body 1 located in a ventilation hole 14 in a clamping mode, dust and cotton wool cut off by a dust removing plate 22 are collected, a first licker-in roller 10 is arranged on the inner side of the baffle 7 and used for combing in a first round, a combing crawler 11 is arranged below the cover plate 6, a second licker-in roller 12 is assisted to comb, a second licker-in roller 12 is arranged below the combing crawler 11 and used for combing in a second round, a third licker-in roller 13 is arranged on one side, far away from the first licker-in roller 10, of the second licker-in roller 12 and used for combing in the last, and the dust removing plates 22 are.

Preferably, the carding crawler 11 comprises a crawler 20 and a carding hook 19, the outer side of the crawler 20 is fixedly connected with the carding hook 19, the plurality of carding hooks 19 are uniformly arranged on the outer side of the crawler 20 to further card the material to facilitate subsequent work, the outer side of the third licker-in 13 is fixedly connected with the fine saw teeth 17, the plurality of fine saw teeth 17 are uniformly arranged on the outer side of the third licker-in 13, the fine saw teeth are weaker in carding degree and are finally used for conveying and loosening the material, the outer side of the second licker-in 12 is fixedly connected with the coarse saw teeth 18, the plurality of coarse saw teeth 18 are uniformly arranged on the outer side of the second licker-in 12, the coarse saw teeth are stronger in carding degree, the outer side of the first licker-in 10 is fixedly connected with the felting needles 21, the plurality of felting needles 21 are uniformly arranged on the outer side of the first licker-in 10, the licker-in is teased material to, dust removal sword 26 one side fixed connection leads cotton board 25 behind the other end fixed connection of mainboard 23 in the one end of mainboard 23, and the top fixed connection of mainboard 23 combs tooth 24, excision dust and mixed and disorderly cotton fibre to comb the material.

The utility model discloses a theory of operation is: when the carding machine is used, a power supply is switched on, uncombined materials are placed on the conveyor belt 9, the conveyor belt 9 conveys the materials to the position below the baffle, the materials are pressed into flat long strips through the material pressing rod 8, the materials are wound in through the first licker-in roller 10 in a counterclockwise rotating mode to carry out first round carding, the disordered materials and dust are cut off by the dust removing plate 22 and fall into the sundry box 15 below, the materials are wound in through the second licker-in roller 12 in a clockwise rotating mode to carry out second carding, the carding crawler 11 above the second licker-in roller 12 rotates clockwise, the rotating speed of the second licker-in roller 12 is slower than that of the carding crawler, the materials are further carded under the relative motion of the carding hook 19 on the carding crawler 11, the materials are wound in through the third licker-in roller 13 in a clockwise rotating mode to carry out third carding, the disordered cotton batting is removed again by the dust removing plate 22, the material roller 4 rotates clockwise, the combed material is rolled, the metal rod 5 is just attached to the material, the static electricity is absorbed and conducted into the ground, and danger is avoided.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. A carding machine with static elimination function for carpet production, includes box (1), its characterized in that: the automatic material pressing device is characterized in that a conveyor belt (9) is arranged at one end of the box body, a material pressing rod (8) is arranged above one end of the conveyor belt (9), one side of the material pressing rod (8) is fixedly connected with a baffle (7), a cover plate (6) is fixedly connected with one end of the baffle (7), ventilation holes (14) are formed in the two sides of the box body (1), a guide plate (16) is arranged at one end, away from the material pressing rod (8), of the box body (1), the outer side of the guide plate (16) is fixedly connected with a metal rod (5), a support rod (2) is arranged at the top of the box body (1) close to the metal rod (5), a cross rod (3) is rotatably connected to the inner side of the support rod (2), a material roller (4) is rotatably connected to the outer side of the cross rod (3), a sundry box (15) is connected to, the carding machine is characterized in that a carding crawler belt (11) is arranged below the cover plate (6), a second licker-in (12) is arranged below the carding crawler belt (11), a third licker-in (13) is arranged on one side, far away from the first licker-in (10), of the second licker-in (12), and a dust removing plate (22) is arranged below the first licker-in (10) and the third licker-in (13).

2. The carding machine with static elimination function for carpet production according to claim 1, characterized in that: the carding crawler (11) comprises a crawler (20) and carding hooks (19), the carding hooks (19) are fixedly connected to the outer side of the crawler (20), and the carding hooks (19) are uniformly arranged on the outer side of the crawler (20).

3. The carding machine with static elimination function for carpet production according to claim 1, characterized in that: the outer side of the third licker-in (13) is fixedly connected with fine sawteeth (17), and the fine sawteeth (17) are uniformly arranged on the outer side of the third licker-in (13).

4. The carding machine with static elimination function for carpet production according to claim 1, characterized in that: the outer side of the second licker-in (12) is fixedly connected with coarse saw teeth (18), and the coarse saw teeth (18) are uniformly arranged on the outer side of the second licker-in (12).

5. The carding machine with static elimination function for carpet production according to claim 1, characterized in that: the outer side of the first licker-in (10) is fixedly connected with a felting needle (21), and a plurality of felting needles (21) are uniformly arranged on the outer side of the first licker-in (10).

6. The carding machine with static elimination function for carpet production according to claim 1, characterized in that: dust removal board (22) are including dust removal sword (26), mainboard (23), comb tooth (24), lead cotton board (25), dust removal sword (26) one side fixed connection is in the one end of mainboard (23), lead cotton board (25) behind the other end fixed connection of mainboard (23), the top fixedly connected with of mainboard (23) combs tooth (24).