CN212933554U - Workshop management and control system - Google Patents

Abstract

The utility model relates to the monitoring field and discloses a workshop management and control system, which comprises a video acquisition subsystem, a production equipment data acquisition module, a security subsystem, an equipment label identification subsystem, a vehicle access management subsystem and a monitoring machine room management subsystem; the utility model discloses an all-round management and control to the workshop can show the current running state of each equipment of production line, manages personnel, product and equipment in the workshop simultaneously, has promoted the intelligent level of workshop greatly, has further realized production management's informationization, has not only improved production efficiency, technical level and product quality, has realized transparentization production, lean production simultaneously.

Description

Workshop management and control system

Technical Field

The utility model relates to a control field especially relates to a workshop management and control system.

Background

With the popularization and the deepened development of the modern enterprise system in China, the informatization construction of the enterprises is deepened continuously, and the construction of an information network platform is accelerated by each enterprise, particularly large and medium-sized enterprises; enterprises are gradually turning to the utilization of networks and computers to centrally process a large amount of data in important links such as management, production, sales, logistics, after-sales service and the like. The traditional workshop perimeter safety precaution system is used for establishing high enclosing walls, iron fences and the like, if illegal invasion exists, the illegal invasion cannot be found and processed in time, meanwhile, the problems that the information of the existing workshop manufacturing process cannot be obtained in time, the feedback of the real-time production information is not in time, the abnormal conditions occurring in the workshop cannot be responded in time and the like are solved; in addition, some workshops are harmful to human health due to working environment, unmanned operation needs to be realized, the production process needs to be monitored remotely, some equipment is not easy to approach due to installation positions, the danger of manual inspection operation is high, a camera is needed for remote monitoring, enterprise leaders use desktop microcomputers in offices, real-time production conditions of all main production links need to be known at any time, emergencies are processed, bidirectional voice communication with the site is carried out, and the production conditions can be known at any time by inputting passwords on the internet when going out to log in a system. These problems are all urgently needed to be solved.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides a workshop management and control system is used for solving problem among the prior art.

The utility model provides a technical problem adopt following technical scheme:

a workshop management and control system comprises a video acquisition subsystem, a production equipment data acquisition module, a security subsystem, an equipment label identification subsystem, a vehicle access management subsystem and a monitoring machine room management subsystem;

the video acquisition subsystem comprises an image acquisition module, an image transmission module, a local memory and an image processing module, is used for acquiring workshop video data and transmitting the workshop video data to the monitoring machine room in real time, and compressing, packaging and storing the video data to the local memory, and the image acquisition module can adopt one or a combination mode of multiple types of a spherical ceiling type camera, a static gun type camera and an outdoor integrated camera;

the production equipment data acquisition module comprises a controller and a main control circuit of production equipment in a production line connected with the controller, and is used for acquiring and recording the operation information of the production equipment;

the security subsystem is used for authorizing entry and security protection under abnormal conditions;

the equipment tag identification subsystem writes codes of all equipment, products, vehicles and personnel in a workshop into corresponding radio frequency tags, and uploads codes and data information stored in corresponding micro tags to the monitoring machine room management subsystem in real time; the monitoring machine room management subsystem draws a workshop electronic map, positions equipment, products, vehicles and personnel according to the codes of the radio frequency tags, corrects positions on the electronic map, monitors working conditions in the workshop in a linkage manner according to data information and video monitoring, and updates information of the electronic map;

the vehicle access management subsystem comprises a ground induction coil for detecting a vehicle, a license plate recognition camera, a barrier gate device and a controller, the ground induction coil is triggered to recognize the license plate when the vehicle enters and leaves, the vehicle is released by a workshop barrier gate after information matching is successful, and the barrier gate is controlled to drop after the condition that the vehicle passes through the barrier gate is monitored;

the monitoring machine room management subsystem comprises a video acquisition unit, a monitoring center and data acquisition modules of all equipment machine rooms, and is used for monitoring the operation parameters of public places and electric power, water conservancy and heat energy equipment in a workshop in real time.

Preferably, the monitoring center comprises a monitoring center comprising an application server, a cabinet, an LED display, a PC workstation, a switch, an optical transceiver, a printer, and an audible and visual alarm device.

Preferably, the system further comprises a mobile client terminal comprising a mobile phone and an APP installed on the mobile phone.

Preferably, the security subsystem comprises an alarm module and a digital access control module.

Preferably, the vehicle access management subsystem further comprises a data collection module for collecting information of vehicles entering the garage, including vehicle weight information, vehicle type information, vehicle height information, vehicle length information, vehicle width information and corner radian information.

Preferably, the alarm module is used for detecting illegal intrusion when illegal personnel enter the workshop, and alarming after an intrusion signal is detected;

the digital access control module is used for calling through the digital access control module when personnel require to enter a workshop, waiting for the response of a manager, and opening the door of the system after the manager agrees to enter the workshop.

Preferably, the digital access control module further comprises a face recognition unit, a fingerprint recognition unit or an audio recognition unit.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model discloses an all-round management and control to the workshop, can show the current running state of each equipment of production line, manage personnel in the workshop, product and equipment simultaneously, promoted the intelligent level of workshop greatly, further realized production management's informationization, not only improved production efficiency, technical level and product quality, realized transparentization production simultaneously, lean production, in addition the utility model discloses a radio frequency label identification system compares with traditional bar code technique, and its application in intelligent workshop will change the production operation mode of manufacturing enterprise, for the enterprise improves the production process management level, improves production efficiency, makes the acquisition and the feedback that the data that are difficult to quantitative management in the past can convenient and fast, makes the production process transparence, and then optimizes production.

Drawings

Fig. 1 is the utility model discloses a structural schematic of workshop management and control system.

Detailed Description

The invention will be further described with reference to the drawings and specific preferred embodiments without limiting the scope of the invention.

Referring to fig. 1, the embodiment provides a workshop management and control system, which includes a video acquisition subsystem, a production equipment data acquisition module, a security subsystem, an equipment tag identification subsystem, a vehicle access management subsystem, and a monitoring machine room management subsystem;

the video acquisition subsystem comprises an image acquisition module, an image transmission module, a local memory and an image processing module, is used for acquiring workshop video data and transmitting the workshop video data to the monitoring machine room in real time, and compressing, packaging and storing the video data to the local memory, and the image acquisition module can adopt one or a combination mode of multiple types of a spherical ceiling type camera, a static gun type camera and an outdoor integrated camera;

the production equipment data acquisition module comprises a controller and a main control circuit of production equipment in a production line connected with the controller, and is used for acquiring and recording the operation information of the production equipment;

the security subsystem is used for authorizing entry and security protection under abnormal conditions;

the equipment tag identification subsystem writes codes of all equipment, products, vehicles and personnel in a workshop into corresponding radio frequency tags, and uploads codes and data information stored in corresponding micro tags to the monitoring machine room management subsystem in real time; the monitoring machine room management subsystem draws a workshop electronic map, positions equipment, products, vehicles and personnel according to the codes of the radio frequency tags, corrects positions on the electronic map, monitors working conditions in the workshop in a linkage manner according to data information and video monitoring, and updates information of the electronic map;

the vehicle access management subsystem comprises a ground induction coil for detecting a vehicle, a license plate recognition camera, a barrier gate device and a controller, the ground induction coil is triggered to recognize the license plate when the vehicle enters and leaves, the vehicle is released by a workshop barrier gate after information matching is successful, and the barrier gate is controlled to drop after the condition that the vehicle passes through the barrier gate is monitored;

the monitoring machine room management subsystem comprises a video acquisition unit, a monitoring center and data acquisition modules of all equipment machine rooms, and is used for monitoring the operation parameters of public places and electric power, water conservancy and heat energy equipment in a workshop in real time.

The monitoring center in this embodiment includes that the monitoring center includes application server, rack, LED display, PC workstation, switch, optical transceiver, printer, audible and visual alarm device.

The system in the embodiment also comprises a mobile client terminal which comprises a mobile phone and an APP installed on the mobile phone.

The security subsystem in this embodiment includes alarm module and digital entrance guard module.

In this embodiment, the vehicle access management subsystem further includes a data collection module for collecting information of vehicles entering the garage, including vehicle weight information, vehicle type information, vehicle height information, vehicle length information, vehicle width information, and corner radian information.

The alarm module in the embodiment is used for detecting illegal intrusion when illegal personnel enter a workshop, and alarming after detecting an intrusion signal;

the digital access control module is used for calling through the digital access control module when personnel require to enter a workshop, waiting for the response of a manager, and opening the door of the system after the manager agrees to enter the workshop.

The digital access control module in the embodiment further comprises a face recognition unit, a fingerprint recognition unit or an audio recognition unit.

The present embodiment also provides an electronic device, including: a memory for storing executable instructions;

and the processor is used for communicating with the memory to execute the executable instructions so as to complete the functional operation of the workshop management and control system based on the industrial Internet of things.

The embodiment also provides a computer-readable storage medium, on which a plant management and control program is stored, where the plant management and control program is executable by one or more processors to implement the functional steps of the plant management and control system based on the industrial internet of things as described above.

The foregoing is illustrative of the preferred embodiment of the present invention and is not to be construed as limiting the invention in any way. Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.

Claims (7)

1. A workshop management and control system is characterized by comprising a video acquisition subsystem, a production equipment data acquisition module, a security subsystem, an equipment label identification subsystem, a vehicle access management subsystem and a monitoring machine room management subsystem;

the video acquisition subsystem comprises an image acquisition module, an image transmission module, a local memory and an image processing module, is used for acquiring workshop video data and transmitting the workshop video data to the monitoring machine room in real time, and compressing, packaging and storing the video data to the local memory, and the image acquisition module can adopt one or a combination mode of multiple types of a spherical ceiling type camera, a static gun type camera and an outdoor integrated camera;

the production equipment data acquisition module comprises a controller and a main control circuit of production equipment in a production line connected with the controller, and is used for acquiring and recording the operation information of the production equipment;

the security subsystem is used for authorizing entry and security protection under abnormal conditions;

the equipment tag identification subsystem writes codes of all equipment, products, vehicles and personnel in a workshop into corresponding radio frequency tags, and uploads codes and data information stored in corresponding micro tags to the monitoring machine room management subsystem in real time; the monitoring machine room management subsystem draws a workshop electronic map, positions equipment, products, vehicles and personnel according to the codes of the radio frequency tags, corrects positions on the electronic map, monitors working conditions in the workshop in a linkage manner according to data information and video monitoring, and updates information of the electronic map;

the vehicle access management subsystem comprises a ground induction coil for detecting a vehicle, a license plate recognition camera, a barrier gate device and a controller, the ground induction coil is triggered to recognize the license plate when the vehicle enters and leaves, the vehicle is released by a workshop barrier gate after information matching is successful, and the barrier gate is controlled to drop after the condition that the vehicle passes through the barrier gate is monitored;

the monitoring machine room management subsystem comprises a video acquisition unit, a monitoring center and data acquisition modules of all equipment machine rooms, and is used for monitoring the operation parameters of public places and electric power, water conservancy and heat energy equipment in a workshop in real time.

2. The workshop management and control system according to claim 1, wherein the monitoring center comprises an application server, a cabinet, an LED display, a PC workstation, a switch, an optical transceiver, a printer and an audible and visual alarm device.

3. The workshop management and control system according to claim 1, further comprising a mobile client terminal including a mobile phone and an APP installed on the mobile phone.

4. The workshop management and control system according to claim 1, wherein the security subsystem comprises an alarm module and a digital access control module.

5. The workshop management and control system of claim 1, wherein the vehicle access management subsystem further comprises a data collection module for collecting warehousing vehicle information including vehicle weight information, vehicle type information, vehicle height information, vehicle length information, vehicle width information, and corner radian information.

6. The workshop management and control system according to claim 4, wherein the alarm module is used for detecting illegal intrusion when illegal personnel enter the workshop, and alarming after an intrusion signal is detected;

the digital access control module is used for calling through the digital access control module when personnel require to enter a workshop, waiting for the response of a manager, and opening the door of the system after the manager agrees to enter the workshop.

7. The workshop management and control system according to claim 6, wherein the digital access control module further comprises a face recognition unit, a fingerprint recognition unit or an audio recognition unit.

Images