CN212925360U - Mattress cover sewing equipment - Google Patents
Mattress cover sewing equipment Download PDFInfo
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- CN212925360U CN212925360U CN202021649755.1U CN202021649755U CN212925360U CN 212925360 U CN212925360 U CN 212925360U CN 202021649755 U CN202021649755 U CN 202021649755U CN 212925360 U CN212925360 U CN 212925360U
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- sewing
- mattress cover
- feeding mechanism
- rubber band
- sewing machine
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Abstract
The utility model discloses a mattress cover sewing equipment, including the frame, its characterized in that: the sewing machine is characterized in that the machine frame is provided with a feeding mechanism, a first sewing mechanism and a second sewing mechanism, the feeding mechanism comprises a skirt fabric feeding mechanism, a rubber band feeding mechanism and a working table plate for placing a mattress cover main body to clamp a cotton layer, the rubber band feeding mechanism is arranged on the outer side of the skirt fabric feeding mechanism, the first sewing mechanism is arranged on the front section of the machine frame and used for sewing a rubber band with one side of the skirt fabric, the second sewing mechanism is arranged on the rear section of the machine frame and used for sewing the other side of the skirt fabric with the edge of the cotton layer clamped by the mattress cover main body, and the feeding mechanism is further arranged between the first sewing mechanism and the second sewing mechanism. Compare traditional device, whole operation process labour saving and time saving, semi-automatization's application also makes the product quality better than that of pure artifical completion a lot, and the stitch is even pleasing to the eye, and the surface fabric is made up and is leveled.
Description
Technical Field
The utility model relates to a bedding processing equipment technical field especially relates to a mattress cover sewing machine.
Background
The mattress cover is formed by sewing skirt edges around a cotton clamping layer (or a single waterproof layer) of multi-needle quilting seams, and rubber bands are sewn on the skirt edges, so that the mattress cover is mainly used on a mattress and plays a role in protecting and preventing dust. Most processes still rely on the manual work in the mattress cover production at present, and corresponding automation equipment is not a lot of, because the product style is many, and the cloth kind is also many, and equipment on the market can only be used to single product or fractional product, and application scope is narrower, and production efficiency is lower.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model mainly solves the technical problems existing in the prior art and provides mattress cover sewing equipment.
(II) technical scheme
In order to realize the above-mentioned purpose, the utility model discloses a following technical scheme, a mattress cover makes up equipment, which comprises a frame, be equipped with feed mechanism, first sewing mechanism, second sewing mechanism in the frame, feed mechanism includes shirt rim cloth feed mechanism, rubber band feed mechanism and places the work platen that mattress cover main part pressed from both sides cotton layer, the outside of shirt rim cloth feeding mechanism is located to rubber band feed mechanism, first sewing mechanism locates the frame anterior segment for sew up one side of rubber band and shirt rim cloth, the frame back end is located to second sewing mechanism, is used for pressing from both sides cotton layer edge with the opposite side of shirt rim cloth and mattress cover main part and sews up, still be equipped with feeding mechanism between first sewing mechanism and the second sewing mechanism.
Further, shirt rim cloth feed mechanism is including locating the material frame at frame middle part, material frame top is equipped with two material pole support frames, be equipped with the material pole between two material pole support frames, it unifies to be equipped with the roller group above the material pole.
Furthermore, a sliding mechanism is arranged at the bottom of the material frame.
Furthermore, rubber band feed mechanism include that the rubber band trembles material device and rubber band conveyor, rubber band conveyor includes rubber band spring clip and rubber band direction slide.
Furthermore, the first sewing mechanism comprises a front section sewing machine and a front section thread frame, the front section sewing machine is arranged on a bottom plate of the front section sewing machine, a deviation rectifying mechanism is arranged on the bottom plate of the front section sewing machine, the deviation rectifying mechanism comprises a deviation rectifying sensor, a first guide rail sliding block assembly, a lead screw and a deviation rectifying motor, the first guide rail sliding block assembly is arranged in parallel with the lead screw, and the front section sewing machine can transversely move on the first guide rail sliding block assembly.
Furthermore, the second sewing mechanism comprises a back-end sewing machine and a back-end thread frame, the back-end sewing machine is arranged on a back-end sewing machine bottom plate, the back-end sewing machine bottom plate is arranged on the linear guide rail, and the back-end sewing machine can transversely move on the linear guide rail.
Further, the feeding mechanism comprises a second roller combination, a first driven roller, a second driven roller and a third roller combination which are sequentially arranged from front to back, wherein the first driven roller and the second driven roller are arranged above the second guide rail sliding block assembly, the third roller combination is arranged below the second guide rail sliding block assembly, and the first driven roller, the second driven roller and the third roller combination can longitudinally move on the second guide rail sliding block assembly.
Furthermore, a tension control rod is further arranged between the third roller combination and the second sewing mechanism and is arranged on the feeding side of the rear-section sewing machine, one end of the tension control rod is used for skirt cloth to pass through, and a tension detection device is arranged at the other end of the tension control rod.
Advantageous effects
The utility model provides a mattress cover sewing equipment possesses following beneficial effect:
1) the rubber band sewing of the skirt-edge cloth and the cotton clamping layer of the mattress cover main body can be finished by one device, so that the automation degree is improved, the working procedures are reduced, and the production efficiency is greatly improved;
2) the structure of the plurality of groups of rollers also enables fabrics with different elasticity to be processed stably, the working speed of the sewing machine can reach 5000 revolutions per minute, and the production speed is also improved;
3) the first sewing mechanism is provided with a deviation correcting mechanism, and the position of the sewing machine is corrected according to the position of the material, so that the operation is more convenient compared with the general material deviation correction;
4) the first sewing mechanism, the second sewing mechanism, the first driven roller, the second driven roller and the third roller are combined to form a movable structure, so that the use is more flexible, and the daily maintenance and repair are facilitated.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of another aspect of the present invention;
illustration of the drawings:
the automatic material feeding device comprises a material rod 1, a material rod supporting frame 2, a material frame 3, a sliding mechanism 4, a deviation rectifying motor 5, a screw rod 6, a guide rail sliding block assembly I7, a rubber string conveying device 8, a rubber string material shaking device 9, a roller assembly I10, a front section sewing machine 11, a roller assembly II 12, a driven roller I13, a driven roller II 14, a front section thread frame 15, an electric cabinet 16, a rear section thread frame 17, a rear section sewing machine 18, a linear guide rail 19, a tension control rod 20, a roller assembly III 21, a roller fixing frame 22, a guide rail sliding block assembly II 23 and a working table plate 24.
The specific implementation mode is as follows:
the technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
As shown in fig. 1-2, a mattress cover sewing device comprises a frame, a feeding mechanism, a first sewing mechanism and a second sewing mechanism are arranged on the frame, the feeding mechanism comprises a skirt fabric feeding mechanism, a rubber band feeding mechanism and a working bedplate 24 for placing a mattress cover main body to clamp a cotton layer, the rubber band feeding mechanism is arranged on the outer side of the skirt fabric feeding mechanism, the first sewing mechanism is arranged on the front section of the frame and used for sewing rubber bands with one side of the skirt fabric, the second sewing mechanism is arranged on the rear section of the frame and used for sewing the other side of the skirt fabric with the edge of the cotton layer clamped by the mattress cover main body, and the feeding mechanism is arranged between the first sewing mechanism and the second sewing mechanism. Shirt rim cloth feed mechanism is equipped with two material pole support frames 2 including the material frame 3 of locating the frame middle part above the material frame 3, is equipped with material pole 1 between two material pole support frames 2, and 1 tops of material pole are equipped with roller combination 10. The bottom of the material frame 3 is provided with a sliding mechanism 4. The rubber band feed mechanism comprises a rubber band shaking device 9 and a rubber band conveying device 8, and the rubber band conveying device 8 comprises a rubber band spring clamping piece and a rubber band guiding pull cylinder (not shown in the figure). First sewing machine constructs including anterior segment sewing machine 11 and anterior segment line frame 15, on anterior segment sewing machine 11 located anterior segment sewing machine bottom plate, anterior segment sewing machine bottom plate was equipped with the mechanism of rectifying, and the mechanism of rectifying is including rectifying sensor, guide rail sliding block set of subassembly 7, lead screw 6 and the motor 5 of rectifying, guide rail sliding block set of subassembly 7 and lead screw 6 parallel arrangement, and anterior segment sewing machine 11 can be in guide rail sliding block set of subassembly 7 horizontal migration. The second sewing mechanism comprises a back-end sewing machine 18 and a back-end thread frame 17, the back-end sewing machine 18 is arranged on a back-end sewing machine bottom plate, the back-end sewing machine bottom plate is arranged on a linear guide rail 19, and the back-end sewing machine 18 can transversely move on the linear guide rail 19. The feeding mechanism comprises a second roller combination 12, a first driven roller 13, a second driven roller 14 and a third roller combination 21 which are sequentially arranged from front to back, wherein the first driven roller 13 and the second driven roller 14 are arranged above the second guide rail sliding block assembly 23, the third roller combination 21 is arranged below the second guide rail sliding block assembly 23 through a roller fixing frame 22, and the first driven roller 13, the second driven roller 14 and the third roller combination 21 can longitudinally move on the second guide rail sliding block assembly 23. A tension control rod 20 is further arranged between the third roller combination 21 and the second sewing mechanism, the tension control rod 20 is arranged on the feeding side of the rear section sewing machine 18, one end of the tension control rod is used for skirt cloth to pass through, and the other end of the tension control rod is provided with a tension detection device (not shown in the figure). An electric cabinet 16 is also arranged on the frame.
The working principle is as follows:
firstly, skirt cloth penetrates into a material rod 1 and is placed into a material frame 3, two ends of the material rod 1 are placed on a material rod supporting frame 2, and a sliding mechanism 4 is adjusted according to the size and width of the skirt cloth. Skirt cloth penetrates through the roller combination 10 and enters the front-section sewing machine 11, and the deviation correcting motor 5 drives the screw rod 6 to adjust the transverse position of the front-section sewing machine 11 according to the position of the skirt cloth. Meanwhile, after being smoothed by the rubber string material shaking device 9, the rubber strings are sent into the front-segment sewing machine 11 through the rubber string conveying device 8. The skirt cloth and the rubber band simultaneously enter the front section sewing machine 11 for sewing and then are sent to the rear section through the roller combination II 12. Skirt cloth with rubber strings sewn on one side sequentially passes through a first driven roller 13 and a second driven roller 14 and enters a third roller combination 21. The first driven roller 13 and the second driven roller 14 move longitudinally through the second guide rail sliding block assembly 23 and can move to the edge when the roller is not used, and operation is not affected. The third roller combination 21 can be longitudinally adjusted in position on the second guide rail sliding block assembly 23 through the roller fixing frame 22, the rollers are not placed up and down, but placed front and back, so that hairs of an operator cannot be curled, and the skirt edge further reaches the tension control rod 20 through the third roller combination 21. The tension detection mechanism at one end of the tension control rod 20 detects the tension of the tension control rod on the cloth, so that the starting and stopping of the roller are controlled according to the tightness degree of the skirt cloth, and the skirt cloth is kept in a tensioned and flat state. Skirt cloth enters the rear sewing machine 18 through the tension control rod 20, and a multi-needle quilted cotton clamping layer (or a single waterproof layer) placed on the working table 24 by hand enters the rear sewing machine 18 at the same time to be sewn with the skirt. The other side of the skirt cloth is sewn with a cotton clamping layer (or a single waterproof layer) of the multi-needle quilting, and the complete mattress cover is processed.
The whole operation process is time-saving and labor-saving, the product quality is better than that of pure manual completion due to the semi-automatic application, stitches are uniform and attractive, and the fabric sewing is smooth.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a mattress cover sewing machine, includes the frame, its characterized in that: the sewing machine is characterized in that the machine frame is provided with a feeding mechanism, a first sewing mechanism and a second sewing mechanism, the feeding mechanism comprises a skirt fabric feeding mechanism, a rubber band feeding mechanism and a working table plate for placing a mattress cover main body to clamp a cotton layer, the rubber band feeding mechanism is arranged on the outer side of the skirt fabric feeding mechanism, the first sewing mechanism is arranged on the front section of the machine frame and used for sewing a rubber band with one side of the skirt fabric, the second sewing mechanism is arranged on the rear section of the machine frame and used for sewing the other side of the skirt fabric with the edge of the cotton layer clamped by the mattress cover main body, and the feeding mechanism is further arranged between the first sewing mechanism and the second sewing mechanism.
2. The mattress cover sewing apparatus according to claim 1, characterized in that: the skirt cloth feeding mechanism comprises a material frame arranged in the middle of a rack, two material rod supporting frames are arranged above the material frame, a material rod is arranged between the two material rod supporting frames, and a roller assembly is arranged above the material rod.
3. The mattress cover sewing apparatus according to claim 2, characterized in that: and a sliding mechanism is arranged at the bottom of the material frame.
4. The mattress cover sewing apparatus according to claim 1, characterized in that: the rubber band feeding mechanism comprises a rubber band shaking device and a rubber band conveying device, and the rubber band conveying device comprises a rubber band spring clamping piece and a rubber band guiding pull cylinder.
5. The mattress cover sewing apparatus according to claim 1, characterized in that: the first sewing mechanism comprises a front-section sewing machine and a front-section thread frame, the front-section sewing machine is arranged on a bottom plate of the front-section sewing machine, the bottom plate of the front-section sewing machine is provided with a deviation correcting mechanism, the deviation correcting mechanism comprises a deviation correcting sensor, a first guide rail sliding block assembly, a screw rod and a deviation correcting motor, the first guide rail sliding block assembly is arranged in parallel with the screw rod, and the front-section sewing machine can transversely move on the first guide rail sliding block assembly.
6. The mattress cover sewing apparatus according to claim 1, characterized in that: the second sewing mechanism comprises a back-end sewing machine and a back-end thread frame, the back-end sewing machine is arranged on a back-end sewing machine bottom plate, the back-end sewing machine bottom plate is arranged on the linear guide rail, and the back-end sewing machine can transversely move on the linear guide rail.
7. The mattress cover sewing apparatus according to claim 1, characterized in that: the feeding mechanism comprises a second roller combination, a first driven roller, a second driven roller and a third roller combination which are sequentially arranged from front to back, wherein the first driven roller and the second driven roller are arranged above the second guide rail sliding block assembly, the third roller combination is arranged below the second guide rail sliding block assembly, and the first driven roller, the second driven roller and the third roller combination can longitudinally move on the second guide rail sliding block assembly.
8. The mattress cover sewing apparatus according to claim 7, wherein: and a tension control rod is further arranged between the third roller combination and the second sewing mechanism and is arranged on the feeding side of the rear-section sewing machine, one end of the tension control rod is used for skirt cloth to pass through, and the other end of the tension control rod is provided with a tension detection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021649755.1U CN212925360U (en) | 2020-08-10 | 2020-08-10 | Mattress cover sewing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021649755.1U CN212925360U (en) | 2020-08-10 | 2020-08-10 | Mattress cover sewing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212925360U true CN212925360U (en) | 2021-04-09 |
Family
ID=75335977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021649755.1U Active CN212925360U (en) | 2020-08-10 | 2020-08-10 | Mattress cover sewing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212925360U (en) |
-
2020
- 2020-08-10 CN CN202021649755.1U patent/CN212925360U/en active Active
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