CN212923943U

CN212923943U - Metal wire layer winding device

Info

Publication number: CN212923943U
Application number: CN202021743403.2U
Authority: CN
Inventors: 尹太想; 梅照营; 李亚林
Original assignee: Shanghai Dulin Special Alloy Material Co ltd
Current assignee: Shanghai Dulin Special Alloy Material Co ltd
Priority date: 2020-08-19
Filing date: 2020-08-19
Publication date: 2021-04-09
Anticipated expiration: 2030-08-19

Abstract

The application relates to a metal wire layer winding device, which comprises a shell, wherein a pay-off device, a cycloid device and a winding device are arranged on the shell; the pay-off device is provided with a pay-off reel wound with metal wires; the cycloid device comprises a lead wire assembly and a first driving piece, and a first transmission assembly is arranged between the lead wire assembly and the first driving piece; the winding device comprises a fixing component and a second driving component, and a second transmission component is arranged between the fixing component and the second driving component; the fixed assembly comprises a chassis and a fixed disc, the position of the chassis corresponding to the chassis is fixedly provided with a transmitting end of the photoelectric counting device, and one side of the chassis close to the chassis is provided with a receiving end of the photoelectric counting device. The wire coiling device has the effect of improving the consistency of the quality of the wire coiled on the wire coil.

Description

Metal wire layer winding device

Technical Field

The application relates to the field of metal wire processing, in particular to a metal wire layer winding device.

Background

In the existing metal wire production process, the metal wire needs to be wound on a standard metal wire disc from a spool of hundreds of jin before being packaged, and the operation needs to be carried out on a layer winding machine. The layer winding machine is equipment for regularly winding a finished metal wire layer after being processed on a metal wire disc to perform subpackaging, storage, circulation and sale, and the metal wire disc obtained by winding the metal wire layer is several kilograms to dozens of kilograms, so that the layer winding machine is convenient to circulate and use and is the last procedure of welding wire production.

In view of the above-mentioned related art, the inventor believes that although the related art can realize the coil winding of the metal wire, in the process of the wire winding, the winding device is manually watched, and when the metal wire on the metal wire coil is fully wound, the winding machine is manually stopped, and the operation mode inevitably causes the weight of the product on the metal wire coil to be more or less, and the weight consistency cannot be maintained.

SUMMERY OF THE UTILITY MODEL

In order to improve the consistency of the quality of the wire being wrapped around the wire coil, the present application provides a wire layer wrapping device.

The application provides a wire layer is around device adopts following technical scheme:

a metal wire layer winding device comprises a machine shell, wherein a pay-off device, a cycloid device and a winding device are sequentially arranged on the machine shell;

a pay-off reel wound with a metal wire is arranged on the pay-off device;

the cycloid device comprises a lead wire assembly for guiding a metal wire and a first driving piece for driving the lead wire assembly to reciprocate, and a first transmission assembly is arranged between the lead wire assembly and the first driving piece;

the winding device comprises a fixing component for mounting a metal wire disc and a second driving component for driving the fixing component to rotate, and a second transmission component is arranged between the fixing component and the second driving component; the fixed assembly comprises a chassis and a fixed disc, a transmitting end of the photoelectric counting device is fixedly arranged on the chassis corresponding to the chassis, and a receiving end of the photoelectric counting device is arranged on one side of the chassis close to the chassis.

By adopting the technical scheme, the first driving part drives the lead wire assembly to do reciprocating motion through the first transmission assembly, and the second driving part drives the winding device to rotate through the second transmission assembly, so that the metal wire disc is driven to rotate, and the metal wire is wound on the metal wire disc from the pay-off disc through the cycloid device; in the process that the metal wire discs move along with the chassis, the photoelectric counter counts once every time the metal wire discs rotate for one circle along with the chassis, when a set counting value is reached, the first driving piece and the second driving piece are powered off, and metal wires with set circles are fixedly wound on one metal wire disc, so that the quality consistency of the metal wires on the metal wire discs is improved.

Preferably, a supporting rod which rotates synchronously with the chassis is arranged on one side of the chassis close to the shell, the supporting rod is arranged on the radius of the chassis, and the receiving end of the photoelectric counter is arranged on the edge of the supporting rod close to the chassis.

Through adopting above-mentioned technical scheme, the bracing piece is used for bearing photoelectric counter, makes things convenient for photoelectric counter's installation.

Preferably, the lead assembly comprises a connecting plate, a supporting seat and a guiding assembly, the first transmission assembly is fixedly connected with one side, close to the casing, of the connecting plate, the supporting seat is fixedly connected to the connecting plate, and the guiding assembly is arranged on the supporting seat.

By adopting the technical scheme, when the metal wire passes through the lead wire assembly, the lead wire assembly reciprocates, so that the metal wire which passes through the lead wire assembly is driven to reciprocate, and the metal wire forms a layer-wound structure on the metal wire disc.

Preferably, the guide assembly is including rotating the connection and being in guide post on the supporting seat, the guide post is kept away from the tip of supporting seat is provided with the limiting plate, the wire process the supporting seat with between the limiting plate, and be located between the guide post.

Through adopting above-mentioned technical scheme, because the in-process of the process of direction subassembly of wire, the surface of wire can produce the friction with the direction subassembly, rotates the guide post of connecting on the supporting seat and receives the frictional force of wire, and self produces the rotation to reduce the frictional force between wire and the direction subassembly, be favorable to protecting wire and direction subassembly.

Preferably, the side wall of the guide post is concave.

Through adopting above-mentioned technical scheme, because the wire is along with the wobbling in-process of direction subassembly, what the wire contacted most easily is the guide post, is the guide post of sunken form, with the wire restriction at the groove part of guide post for the wire is difficult to deviate to the joint gap department between guide post and supporting seat or the limiting plate, makes the wire be difficult to the jam in the direction subassembly.

Preferably, first transmission assembly includes first threaded rod, first threading board and first slide bar, first threaded rod with the drive shaft fixed connection of first driving piece, first threading board rotates to be connected on the first threaded rod, first slide bar fixed connection be in on the first threaded rod, first slide bar slides and connects on the casing.

Through adopting above-mentioned technical scheme, first driving piece drives first threaded rod and rotates, because first slide bar slide connect on the casing and with first threaded rod fixed connection, because first threaded rod pivoted in-process, the displacement is realized to first slide bar, becomes the linear motion of lead wire subassembly with the rotary motion transmission of first driving piece.

Preferably, the first transmission assembly comprises a second gear, a second rack and a sliding part, the second gear is fixedly connected with the driving shaft of the first driving part, the second gear is meshed with the second rack, and the sliding part is fixedly connected to the second rack and slidably connected to the casing.

Through adopting above-mentioned technical scheme, first driving piece drives the second gear and rotates, and the second gear drives the displacement of second ratch to realize the linear motion of lead wire subassembly through the sliding piece, be about to the rotation of first driving piece and change into the linear motion of lead wire subassembly.

Preferably, the second transmission assembly comprises a driving gear, a driven gear and a transmission chain connecting the driving gear and the driven gear.

Through adopting above-mentioned technical scheme, the second driving piece drive driving gear rotates, drives the rotation of driven gear through drive chain to the fixed subassembly that drives fixed wire dish rotates, realizes wire-wound effect.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the wire winding device rotates to drive the metal wire disc to rotate, the cycloid device reciprocates simultaneously, the photoelectric counter counts once when the metal wire disc rotates for a circle along with the chassis in the process of moving along with the chassis, and when the photoelectric counter reaches a set counting value, the first driving piece and the second driving piece lose power and stop winding; the metal wires with set turns are fixedly wound on one metal wire disc, so that the consistency of the quality of the metal wires on the metal wire discs is improved;

2. the support rod and the chassis rotate synchronously, and the photoelectric counter is convenient to mount;

3. the lead wire component reciprocates to drive the metal wire to reciprocate, so that the metal wire forms a layer winding structure after being wound and connected on the metal wire disc.

Drawings

FIG. 1 is a schematic view of the overall structure of embodiment 1 of the present application;

FIG. 2 is a schematic structural view mainly showing a lead assembly in embodiment 1 of the present application;

fig. 3 is a schematic structural view mainly used for showing a cycloid device in embodiment 1 of the present application;

FIG. 4 is a schematic structural view mainly used for showing a winding device in embodiment 1 of the present application;

fig. 5 is a schematic structural diagram of embodiment 2 of the present application, which is mainly used for showing a cycloid device.

Reference numerals: 1. a housing; 2. a pay-off device; 21. a pay-off reel; 3. a gerotor device; 31. a lead assembly; 311. a connecting plate; 312. a supporting seat; 313. a guide assembly; 3131. a guide post; 3132. a limiting plate; 32. a first driving member; 33. a first transmission assembly; 331. a first threaded rod; 332. a first thread plate; 333. a first slide bar; 334. a second gear; 335. a second rack bar; 336. a sliding member; 4. a winding device; 41. a fixing assembly; 411. a chassis; 412. fixing the disc; 42. a second driving member; 43. a second transmission assembly; 5. a wire reel; 6. a photoelectric counting device; 7. a support rod.

Detailed Description

The present application is described in further detail below with reference to figures 1-5. The embodiment of the application discloses wire layer winding device.

Example 1

Referring to fig. 1, a metal wire layer winding device includes a casing 1 having a rectangular shape as a whole, and a wire releasing device 2, a cycloid device 3 and a winding device 4 are sequentially disposed on the casing 1. The wire is input from the wire unwinding device 2 to the cycloid device 3, and oscillates back and forth in accordance with the back and forth movement of the cycloid device 3. At the same time, the winding device 4 winds the metal wire on the metal wire disk 5, and a layer winding structure is formed on the metal wire disk 5.

The pay-off device 2 comprises a pay-off reel 21, the pay-off reel 21 is rotatably connected to the machine shell 1, and the metal wire is wound on the pay-off reel 21. The size of the payout reel 21 is larger than the size of the wire reel 5.

Referring to fig. 2, the cycloid device 3 includes a lead wire assembly 31 guiding a wire and a first driving member 32 driving the lead wire assembly 31 to reciprocate. A first transmission assembly 33 is disposed between the lead assembly 31 and the first driving member 32.

The lead assembly 31 includes a connection plate 311, a support base 312, and a plurality of sets of guide assemblies 313. The connecting plate 311 is a square plate, and the supporting seat 312 is also a square plate and is vertically installed at one end of the connecting plate 311 along the length direction thereof. The guide member 313 is mounted on a side of the support base 312 remote from the connection plate 311. The guide assemblies 313 are provided in two groups, symmetrically distributed at two ends of the supporting seat 312, and include guide posts 3131 and a limiting plate 3132. The number of the guide posts 3131 is set to 4, the guide posts 3131 are symmetrically distributed at four corners of the limiting plate 3132, the guide posts 3131 are rotatably mounted on the supporting seat 312, and the limiting plate 3132 is vertically mounted on the end portion of the guide post 3131 far away from the supporting seat 312. The wire passes between the supporting base 312 and the stopper plate 3132, and between the guide posts 3131. The guide post 3131 is cylindrical as a whole, and the middle portion of the side wall thereof is concave.

Referring to fig. 3, the first driving member 32 is a stepping motor and is installed inside the housing 1.

The first transmission assembly 33 is installed inside the casing 1, and includes a first threaded rod 331 rotating synchronously with the driving shaft of the stepping motor, and a first threaded plate 332 rotatably connected to the first threaded rod 331, and two first sliding rods 333 are installed on one side of the first threaded plate 332 away from the first threaded rod 331. A through hole is formed in the casing 1 at a position corresponding to the first sliding rod 333, and the first sliding rod 333 is connected with the casing 1 in a sliding manner. One end of the first sliding rod 333 far from the first screw plate 332 is vertically installed at one side of the connecting plate 311 near the casing 1. Referring to fig. 5, the winding device 4 includes a fixing member 41 for mounting the wire reel 5 and a second driving member 42 for driving the fixing member 41 to rotate. A second transmission assembly 43 is arranged between the fixing assembly 41 and the second driving member 42. The second driver 42 is provided as a motor. The second transmission assembly 43 includes a driving gear, a driven gear, and a transmission chain connecting the driving gear and the driven gear. The second driving part 42 drives the driving gear to rotate, the driven gear is driven by the transmission chain to rotate, and the driven gear drives the fixing component 41 for fixing the metal wire disc 5 to rotate, so that the winding effect is realized.

The fixing assembly 41 comprises a chassis 411 and a fixing disc 412, the wire disc 5 is sleeved on a cylindrical shaft on the chassis 411, and the wire disc 5 is stably fixed on the chassis 411 through the fixing disc 412. The housing 1 is provided with a transmitting end of the photoelectric counting device 6 at a position corresponding to the chassis 411. One side of chassis 411 that is close to casing 1 is provided with bracing piece 7 with chassis 411 synchronous revolution, and bracing piece 7 sets up on the radius of chassis 411, and photoelectric counter's receiving terminal sets up in the edge that bracing piece 7 is close to chassis 411. When the chassis 411 rotates one turn, the photoelectric counter counts one time, and when the value of the photoelectric counter reaches the set value, the first driving member 32 and the second driving member 42 are powered off.

The implementation principle of the embodiment 1 of the application is as follows: the wire winding device 4 rotates to drive the metal wire disc 5 to rotate, meanwhile, the cycloid device 3 reciprocates, in the process that the metal wire disc 5 moves along with the chassis 411, the photoelectric counter counts once every time the photoelectric counter rotates along with the chassis 411 for one circle, and when the photoelectric counter reaches a set counting value, the first driving piece 32 and the second driving piece 42 are powered off, and the wire winding is stopped; the wire with set turns is fixedly wound on one wire disc 5, so that the consistency of the quality of the wire on the wire disc 5 is improved.

Example 2

Referring to fig. 5, the embodiment 2 has substantially the same structure as the embodiment 1, and is mainly different in the structure of the first transmission assembly 33.

The first transmission assembly 33 includes a second gear 334, a second rack 335 and a glide 336. The first driving member 32 is configured as a stepping motor, a driving shaft of the stepping motor rotates synchronously with the second gear 334, and the second gear 334 is in meshing transmission with the second gear rod 335. The sliding member 336 is mounted on an end of the second gear shaft 335 remote from the second gear 334, and the sliding member 336 is synchronously and exclusively displaced with the second gear shaft 335. The sliding member 336 is slidably connected to the housing 1.

The implementation principle of embodiment 2 of the present application is as follows: the rotary motion of the stepping motor is transmitted to the linear motion of the lead wire assembly 31 by the first transmission assembly 33, thereby achieving a wobbling effect of the wire on the cycloid device 3.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. A wire layer winding device, comprising a housing (1), characterized in that: the casing (1) is sequentially provided with a pay-off device (2), a cycloid device (3) and a winding device (4);

a pay-off reel (21) wound with metal wires is arranged on the pay-off device (2);

the cycloid device (3) comprises a lead wire assembly (31) for guiding a metal wire and a first driving piece (32) for driving the lead wire assembly (31) to reciprocate, wherein a first transmission assembly (33) is arranged between the lead wire assembly (31) and the first driving piece (32);

the winding device (4) comprises a fixing component (41) for mounting the wire disc (5) and a second driving component (42) for driving the fixing component (41) to rotate, and a second transmission component (43) is arranged between the fixing component (41) and the second driving component (42); the fixed assembly (41) comprises a chassis (411) and a fixed disc (412), the position of the chassis (411) on the machine shell (1) is fixedly provided with a transmitting end of the photoelectric counting device (6), and one side of the chassis (411) close to the machine shell (1) is provided with a receiving end of the photoelectric counting device (6).

2. A wire layer winding apparatus according to claim 1, wherein: one side of the chassis (411) close to the machine shell (1) is provided with a supporting rod (7) which synchronously rotates with the chassis (411), the supporting rod (7) is arranged on the radius of the chassis (411), and the receiving end of the photoelectric counter is arranged at the edge of the supporting rod (7) close to the chassis (411).

3. A wire layer winding apparatus according to claim 1, wherein: the lead assembly (31) comprises a connecting plate (311), a supporting seat (312) and a guiding assembly (313), the first transmission assembly (33) is fixedly connected with one side, close to the shell (1), of the connecting plate (311), the supporting seat (312) is fixedly connected onto the connecting plate (311), and the guiding assembly (313) is arranged on the supporting seat (312).

4. A wire layer winding apparatus according to claim 3, wherein: the direction subassembly (313) is including rotating the connection and being in guide post (3131) on supporting seat (312), guide post (3131) is kept away from the tip of supporting seat (312) is provided with limiting plate (3132), the wire process the supporting seat (312) with between limiting plate (3132), and be located between guide post (3131).

5. A wire layer winding apparatus according to claim 4, wherein: the side wall of the guide post (3131) is concave.

6. A wire layer winding apparatus according to claim 1, wherein: first transmission assembly (33) include first threaded rod (331), first thread board (332) and first slide bar (333), first threaded rod (331) with the drive shaft fixed connection of first driving piece (32), first thread board (332) rotate to be connected on first threaded rod (331), first slide bar (333) fixed connection be in on first threaded rod (331), first slide bar (333) slide and connect on casing (1).

7. A wire layer winding apparatus according to claim 1, wherein: the first transmission assembly (33) comprises a second gear (334), a second rack (335) and a sliding piece (336), the second gear (334) is fixedly connected with the driving shaft of the first driving piece (32), the second gear (334) is meshed with the second rack (335), and the sliding piece (336) is fixedly connected on the second rack (335) and is connected on the machine shell (1) in a sliding manner.

8. A wire layer winding apparatus according to claim 1, wherein: the second transmission assembly (43) comprises a driving gear, a driven gear and a transmission chain for connecting the driving gear and the driven gear.