CN212894638U

CN212894638U - Koji soaking device

Info

Publication number: CN212894638U
Application number: CN202020820392.7U
Authority: CN
Inventors: 陈君伟
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-05-15
Filing date: 2020-05-15
Publication date: 2021-04-06
Anticipated expiration: 2030-05-15

Abstract

The utility model relates to a yeast soaking device, which comprises a yeast soaking tank with funnel-shaped bottom, a discharging pipe which is connected with a discharging port at the bottom of the yeast soaking tank and is provided with a pump A, and an anti-blocking unit; the anti-blocking unit comprises an air inlet pipe A which is communicated with the bottom of the koji dipping tank and used for inputting high-pressure gas; the top of the koji soaking tank is provided with a feed inlet. This soak stifled unit of bent device can effectively prevent to soak bent tank bottom discharge gate department and discharging pipe jam, and influence the transport of material. The setting of ration reinforced subassembly can be accurate control distiller's yeast's addition, avoids artificial weighing distiller's yeast, and the phenomenon that the wrong or weighing is inaccurate appears. The liquid level sensor can control the height of the water level of the added water and strictly control the adding amount of the water.

Description

Koji soaking device

Technical Field

The utility model relates to a soak bent device.

Background

Yellow rice wine is mostly prepared by soaking and steaming glutinous rice, adding a certain amount of distiller's yeast and water, and fermenting in a fermentation tank. Before the steamed rice is mixed with the distiller's yeast, a certain amount of distiller's yeast such as red yeast rice and white yeast is soaked in water. The traditional method for soaking the distiller's yeast is that the distiller's yeast is weighed and poured into a yeast soaking tank manually, water is added for soaking for 24 hours, and then the soaked distiller's yeast is input into a fermentation tank, however, the distiller's yeast is a particulate matter, and a distiller's yeast water mixture formed by soaking the distiller's yeast and the water is easy to cause blockage of a discharge port and a conveying pipe of the yeast soaking tank in the conveying process.

Disclosure of Invention

An object of the utility model is to provide a simple structure just can prevent to block up, can the strict control distiller's yeast weight soak bent device simultaneously.

The purpose of the utility model is realized through the following technical scheme: a yeast dipping device comprises a yeast dipping tank with a funnel-shaped bottom, a discharge pipe which is connected with a discharge port at the bottom of the yeast dipping tank and is provided with a pump A, and an anti-blocking unit; the anti-blocking unit comprises an air inlet pipe A which is communicated with the bottom of the koji dipping tank and used for inputting high-pressure gas; the top of the koji soaking tank is provided with a feed inlet.

Compare prior art, the utility model has the advantages of: 1. this soak stifled unit of bent device can effectively prevent to soak bent tank bottom discharge gate department and discharging pipe jam, and influence the transport of material. 2. The setting of ration reinforced subassembly can be accurate control distiller's yeast's addition, avoids artificial weighing distiller's yeast, and the phenomenon that the wrong or weighing is inaccurate appears. 3. The liquid level sensor can control the height of the water level of the added water and strictly control the adding amount of the water.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

FIG. 2 is a schematic view of the construction of the koji-dipping apparatus with a quantitative charging assembly.

FIG. 3 is an enlarged view of I in FIG. 2

Description of reference numerals: 1 soaking yeast tank, 11 feed inlets, 12 water inlets, 2 discharge pipes, 21 pumps A, 3 anti-blocking units, 31 air inlet pipes A, 32 air inlet pipes B, 33 valves B, 4 quantitative feeding components, 41 racks, 42 storage hoppers, 43 material limiting units, 431 material limiting covers, 432 cover plates, 433 air cylinders A, 441 weighing hoppers, 4411 fixing parts, 4412 moving parts, 442 weight sensors, 443 air cylinders B, 45 fine feeding units, 451 material feeding hoppers, 452 vibrators, 453 material limiting plates, 454 pipelines, 4541 valves A, 5 water storage tanks, 6 water inlet pipes, 61 pumps B, 7 liquid level sensors and 8 controllers.

Detailed Description

The invention is described in detail below with reference to the drawings and examples of the specification:

fig. 1 to 3 are schematic views illustrating an embodiment of a koji-soaking device according to the present invention.

As shown in fig. 1: the yeast soaking device comprises a yeast soaking tank 1 with a funnel-shaped bottom, a discharging pipe 2 which is connected with a discharging port at the bottom of the yeast soaking tank 1 and is provided with a pump A21, and an anti-blocking unit 3; the anti-blocking unit 3 comprises an air inlet pipe A31 which is communicated with the bottom of the koji soaking tank 1 and used for inputting high-pressure air; the top of the koji soaking tank 1 is provided with a feed inlet 11.

Prevent stifled unit 3 still includes and is used for inputing high-pressure gas's intake pipe B32 with discharging pipe 2 intercommunication, intake pipe B32 is connected on this section discharging pipe 2 between 1 bottom discharge gate of soaking bent jar and pump A21.

Valves B33 are arranged on the air inlet pipe A31 and the air inlet pipe B32; the air inlet pipe A31 and the air inlet pipe B32 can be ventilated through an air supply device, and the air supply device can be an air compressor or the like.

The high-pressure gas (such as high-pressure air) output by the air inlet pipe A31 can dredge the bottom of the koji soaking tank 1, and the mixture of the koji and the water is prevented from being blocked at the discharge port of the koji soaking tank 1 to influence the material conveying when the koji soaking tank 1 discharges. Similarly, the high-pressure gas output from the gas inlet pipe B32 can dredge the discharging pipe 2 and prevent the discharging pipe 2 from being blocked.

The koji soaking device further comprises a water storage tank 5, a water inlet 12 is further formed in the upper portion of the koji soaking tank 1, and the water storage tank 5 is connected with the water inlet 12 through a water inlet pipe 6 with a pump B61.

And a liquid level sensor 7 is arranged on the inner wall surface of the upper part of the koji soaking tank 1.

Quantitative distiller's yeast is put into the yeast soaking tank 1, and the liquid level sensor 7 is arranged at a position 5-10cm higher than the surface of the distiller's yeast.

The number of the liquid level sensors 7 is at least 2, and the liquid level sensors 7 are positioned at the same horizontal height and are distributed at intervals.

As shown in fig. 2 and 3: the koji soaking device also comprises a quantitative feeding component 4 arranged above a feed inlet 11 of the koji soaking tank 1; the quantitative charging assembly 4 comprises a frame 41, a storage hopper 42 arranged on the frame 41, a material limiting unit 43 arranged at an outlet of the storage hopper 42, a weighing unit positioned below the material limiting unit 43 and above a feed inlet 11 of the koji-soaking tank 1, and a fine charging unit 45 connected between the storage hopper 42 and the weighing unit;

the material limiting unit 43 comprises a material limiting cover 431 hinged on the storage hopper 42, a cover plate 432 fixedly arranged on the storage hopper 42 and positioned in front of the cover opening of the material limiting cover 431, and a cylinder A433 connected with the material limiting cover 431; one end of the air cylinder A433 is hinged to the rack 41, and the other end of the air cylinder A433 is hinged to the material limiting cover 431.

An upper cover can be arranged on the storage funnel 42 to prevent the distiller's yeast from getting damp and deteriorating.

As shown in fig. 3: the air cylinder A433 causes the material limiting cover 431 to move leftwards, the material limiting cover 431 is separated from the cover plate 432, and the discharge hole of the storage hopper 42 is opened; the air cylinder A433 causes the material limiting cover 431 to move rightwards until the material limiting cover 431 is closed with the cover plate 432, and the discharge hole of the storage hopper 42 is closed.

The weighing unit comprises a weighing funnel 441 capable of being opened and closed, a weight sensor 442 connected with the weighing funnel 441 and a cylinder B443 for controlling the opening and closing of the weighing funnel 441;

the weighing funnel 441 comprises a fixed part 4411 fixedly arranged on the frame 41 and a movable part 4412 hinged with the upper part of the fixed part 4411 and matched with the fixed part 4411; when the fixed part 4411 and the movable part 4412 are closed, a funnel shape with a closed bottom is formed;

one end of the cylinder B443 is hinged on the frame 41, and the other end of the cylinder B443 is hinged with the movable part 4412.

The cylinder B443 expands and contracts to control opening and closing of the fixed part 4411 and the movable part 4412. As shown in fig. 3: the piston rod of the cylinder B443 extends outwards to separate the fixed part 4411 from the bottom of the movable part 4412, and the weighing funnel 441 is opened; the piston rod of the cylinder B443 retracts inwards to close the fixed part 4411 and the bottom of the movable part 4412, i.e. the weighing funnel 441 is closed.

The fine feeding unit 45 comprises a hopper 451 which is arranged on the frame 41 and inclines downwards towards the weighing unit, a vibrator 452 which is arranged at the bottom of the hopper 451, and a hollow limiting plate 453 which is arranged on the hopper 451; the hopper 451 is communicated with the storage hopper 42 through a pipeline 454, and a valve A4541 is arranged on the pipeline 454.

The vibrator 452 is capable of vibrating the hopper 451 to shake the koji into the weighing hopper 441, so that the weighing of the koji is more accurate.

The material limiting plate 453 can enable the whole fine feeding unit 45 to better control the feeding amount, and prevent the vibrator 452 from shaking in too much distiller's yeast in a short time, so that the weighing precision is influenced.

The whole koji-dipping device can be controlled by a controller 8, the controller 8 is connected with a cylinder A433, a cylinder B443, a weight sensor 442, a vibrator 452, a valve A4541, a liquid level sensor 7, a pump B61 and the like, and controls the operations of the cylinder A433, the cylinder B443, the vibrator 452, the valve A4541, the liquid level sensor 7, the pump B61 and the like, and the weight weighed by the weighing hopper 441 can be set. The whole yeast soaking device basically operates in the following mode: the weight weighed by the weighing funnel 441 is set; pouring the koji into the storage hopper 42; then, the control cylinder a433 opens the discharge port of the storage hopper 42 to allow a large amount of koji to be charged into the weighing hopper 441 through the storage hopper 42, when the weight sensor 442 senses a set coarse weight value, the control cylinder a433 closes the discharge port of the storage hopper 42 while opening the valve a4541 to allow the koji to enter the hopper 451 and shake a small amount of koji into the weighing hopper 441 by the vibrator 452, and when the weight sensor 442 senses a set unit weight, the controller 8 controls the vibrator 452 to stop operating and simultaneously closes the valve a 4541; the distiller's yeast that undetermined volume is weighed all falls into soaks bent jar 1, pump B61 opens, water in the water storage tank 5 gets into through inlet tube 6 soaks bent jar 1, treat that the water level in soaking bent jar 1 reaches level sensor 7's height, pump B61 closes, if soak and be equipped with more than two level sensor 7 in bent jar 1, two at least level sensor 7 respond to simultaneously, pump B61 just can be closed, the setting of level sensor 7 more than two, make the water level height control who adds water more accurate. After the distiller's yeast is soaked in the yeast soaking tank 1 for 24h, the pump A21 and the valve B33 are opened, and the mixture of the distiller's yeast and water in the yeast soaking tank 1 is output through the discharge pipe 2 and enters a fermentation tank of the next brewing process.

It should be noted that the above mentioned embodiments are only preferred embodiments of the present invention, and that those skilled in the art can make various changes, modifications and decorations without departing from the spirit of the present invention, and these changes, modifications and decorations should be regarded as the protection scope of the present invention.

Claims

1. A koji-dipping device is characterized in that: the device comprises a yeast soaking tank (1) with a funnel-shaped bottom, a discharging pipe (2) which is connected with a discharging port at the bottom of the yeast soaking tank (1) and is provided with a pump A (21), and an anti-blocking unit (3); the anti-blocking unit (3) comprises an air inlet pipe A (31) which is communicated with the bottom of the koji soaking tank (1) and used for inputting high-pressure gas; the top of the koji soaking tank (1) is provided with a feed inlet (11).

2. The koji-dipping apparatus according to claim 1, wherein: prevent stifled unit (3) still include with discharging pipe (2) intercommunication be used for inputing high-pressure gas's intake pipe B (32), intake pipe B (32) are connected on this section discharging pipe (2) between soaking bent jar (1) bottom discharge gate and pump A (21).

3. The koji-dipping apparatus according to claim 1, wherein: the quantitative feeding device also comprises a quantitative feeding assembly (4) arranged above the feed inlet (11) of the koji soaking tank (1); the quantitative feeding assembly (4) comprises a rack (41), a storage funnel (42) arranged on the rack (41), a material limiting unit (43) arranged at the outlet of the storage funnel (42), a weighing unit positioned below the material limiting unit (43) and above a feed port (11) of the koji soaking tank (1), and a fine feeding unit (45) connected between the storage funnel (42) and the weighing unit.

4. The koji-dipping apparatus according to claim 3, wherein: the material limiting unit (43) comprises a material limiting cover (431) hinged to the storage hopper (42), a cover plate (432) fixedly arranged on the storage hopper (42) and positioned in front of a cover opening of the material limiting cover (431), and a cylinder A (433) connected with the material limiting cover (431); one end of the air cylinder A (433) is hinged to the rack (41), and the other end of the air cylinder A (433) is hinged to the material limiting cover (431).

5. The koji-dipping apparatus according to claim 3, wherein: the weighing unit comprises a weighing funnel (441) capable of being opened and closed, a weight sensor (442) connected with the weighing funnel (441), and a cylinder B (443) for controlling the opening and closing of the weighing funnel (441);

the weighing funnel (441) is divided into a fixed part (4411) fixedly arranged on the rack (41) and a movable part (4412) hinged with the upper part of the fixed part (4411) and matched with the fixed part (4411);

one end of the cylinder B (443) is hinged on the frame (41), and the other end of the cylinder B (443) is hinged with the movable part (4412).

6. The koji-dipping apparatus according to claim 3, wherein: the fine feeding unit (45) comprises a hopper (451) which is arranged on the frame (41) and inclines downwards towards the weighing unit direction, a vibrator (452) which is arranged at the bottom of the hopper (451), and a hollow limiting plate (453) which is arranged on the hopper (451); the hopper (451) is communicated with the storage hopper (42) through a pipeline (454), and a valve A (4541) is arranged on the pipeline (454).

7. The koji-dipping apparatus according to claim 1, wherein: it still includes water storage tank (5), the upper portion of soaking bent jar (1) still is equipped with water inlet (12), water storage tank (5) are connected through inlet tube (6) of taking pump B (61) with water inlet (12).

8. The koji-dipping apparatus according to claim 1, wherein: a liquid level sensor (7) is arranged on the inner wall surface of the upper part of the koji soaking tank (1).

9. The koji-dipping apparatus according to claim 8, wherein: the number of the liquid level sensors (7) is at least 2, and the liquid level sensors (7) are positioned at the same horizontal height and are distributed at intervals.