CN212942784U - Automatic batching device for refractory castable - Google Patents

Automatic batching device for refractory castable Download PDF

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Publication number
CN212942784U
CN212942784U CN202021595203.7U CN202021595203U CN212942784U CN 212942784 U CN212942784 U CN 212942784U CN 202021595203 U CN202021595203 U CN 202021595203U CN 212942784 U CN212942784 U CN 212942784U
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China
Prior art keywords
batching
control
electric vibrator
district
refractory castable
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CN202021595203.7U
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Chinese (zh)
Inventor
康晓旭
康晓阳
康世豪
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Henan Hongyu New Material Technology Co.,Ltd.
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Gongyi City Hongyu Refractories Co ltd
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Abstract

The utility model relates to a refractory castable automatic batching device, which comprises a storage bin and a man-machine interaction console, wherein a flow control valve is arranged below the storage bin, a screw conveyor is arranged below the flow control valve, a conveying pipe is arranged below the screw conveyor, and a batching device is arranged below the conveying pipe; the middle part of the upper front part of the human-computer interaction console is provided with a main display screen, an operation panel is arranged below the main display screen, an electric control cabinet is arranged below the operation panel, the middle part of the operation panel is provided with a setting area, the middle part of the front part of the setting area is provided with an auxiliary display screen, the left side, the right side and the lower part of the auxiliary display screen are provided with a plurality of setting keys, the left side and the right side of the setting area are respectively provided with a first operation area and a second operation area, an adjusting area is arranged below the setting area, and a plurality of adjusting; the utility model has the advantages of batching is accurate and fast, improve work efficiency height, reduce intensity of labour.

Description

Automatic batching device for refractory castable
Technical Field
The utility model belongs to the technical field of shoes industry apparatus, concretely relates to refractory castable automatic blending device.
Background
The refractory castable is a mixture consisting of refractory aggregate, a binding agent and an additive, and is blended into pug which can be constructed by a pouring method by adding water (or a liquid binding agent), wherein the additive is used for improving the performance of the refractory castable and comprises a plasticizer, a dispersing agent, a coagulant, a retarder, an expanding agent, a dispergation-gelling agent and the like, so that various materials need to be sent into a stirring device for uniform mixing in the actual production process, but the proportioning of the materials needs to be controlled before the materials are sent into the stirring device, but the current material proportioning adopts a method of manual weighing and proportioning, and the method has the advantages of low automation degree, high labor intensity, low proportioning speed and low accuracy, and reduces the working efficiency; therefore, it is very necessary to provide an automatic batching device for refractory castable, which has the advantages of accurate batching, high speed, high work efficiency improvement and labor intensity reduction.
Disclosure of Invention
The utility model aims at overcoming the not enough of prior art, and provide a batching is accurate and fast, improve work efficiency height, reduce intensity of labour's a refractory castable automatic blending device.
The purpose of the utility model is realized like this: an automatic refractory castable batching device comprises a storage bin and a man-machine interaction console, wherein a flow control valve is arranged below the storage bin, a screw conveyor is arranged below the flow control valve, a conveying pipe is arranged below the screw conveyor, a batching device is arranged below the conveying pipe, a cover plate is arranged at the top of the batching device, a vibrating motor is arranged in the middle of the upper portion of the cover plate, a vibrating rod is arranged below the vibrating motor, a plurality of metering batching barrels are uniformly arranged on the periphery of the vibrating rod, a batching bin is arranged below the cover plate, mounting seats are arranged on the left side and the right side of the upper portion of the batching bin, a control box is arranged below the left side of the front portion of the batching bin, a discharge bin is arranged below the batching bin, a discharge port is arranged below the discharge bin, and a discharging electric vibrating machine is arranged in the middle of the discharge port, the upper end of the connection part of the blanking electric vibrator and the discharge port is provided with an upper flange, the lower end of the connection part of the blanking electric vibrator and the discharge port is provided with a lower flange, the connection part of the upper flange and the blanking electric vibrator, the connection part of the lower flange and the blanking electric vibrator are respectively provided with a sealing ring, a shock absorber is arranged above the blanking electric vibrator, a base is arranged above the shock absorber, the upper end and the lower end of the shock absorber are respectively provided with a short connection rod, and the upper end and the lower end of the shock absorber are respectively connected with the base and the blanking electric vibrator through the short connection rods; the man-machine interaction control console preceding top middle part be provided with the main display screen, main display screen below be provided with the control panel, control panel below be provided with automatically controlled cabinet, control panel middle part be provided with the setting district, the preceding middle part in setting district be provided with vice display screen, vice display screen left and right sides and below all be provided with a plurality of and set up the button, the setting district left and right sides be provided with respectively that first control district and second control the district, first control district and second control the district and be provided with a plurality of respectively in front and control button and second and control the button, the setting district below be provided with the regulation district, the regulation district in front be provided with a plurality of adjust knob.
Storage silo, flow control valve, screw conveyer, conveying pipeline and measurement batching section of thick bamboo all be provided with six, the apron be circular apron, measurement batching section of thick bamboo be cylindrical with the vibrting spear.
The conveying pipes are communicated with the metering and proportioning cylinders arranged on the cover plate in a one-to-one correspondence manner.
The metering and dispensing cylinder is arranged on the cover plate in an array mode by taking the center of the cover plate as an array point.
Each metering and distributing cylinder is tangent to the vibrating rod.
A batching section of thick bamboo and vibrting spear all run through the apron and stretch into batching storehouse inside.
The blanking electric vibrator is S-30 blanking electric vibrator.
The utility model has the advantages that: the utility model relates to a device for automatically batching refractory castable, which is matched with a man-machine interaction console, has high intelligent degree and simple and convenient use, greatly reduces the labor intensity of operators, in use, firstly, materials required by the refractory castable are respectively stored in six storage bins, then, related proportions and parameters are preset or related formulas are preset through an operation panel in the man-machine interaction console, the man-machine interaction console has the full-automatic control function and the weighing data management function, various materials can be respectively added into corresponding metering proportioning cylinders in the proportioning bins according to the fixed proportion weight value through a flow control valve, a spiral conveyor and a conveying pipeline according to the preset formulas, and after the main display screen displays the weight (namely, the weighing and the metering of each material are completed), the batching is accurate and the batching speed is high, the materials are discharged into a material inlet of a mixing machine through a discharging electric vibrating machine and a discharging port for one time or multiple times step by step according to the discharging procedure, when unloading is carried out, the vibrating motor drives the vibrating rod to vibrate the metering and proportioning cylinder, so that the materials in the metering and proportioning cylinder can be completely unloaded, the vibration absorber can reduce vibration and noise caused by the operation of the unloading electric vibrator, and the use experience and the safety performance are improved; the human-computer interaction console can manage the formula according to the requirements of a user, for example, formula input, storage, adjustment, deletion and modification, and has a secret function, namely, data in the human-computer interaction console cannot be copied and downloaded at will, and the like; the utility model has the advantages of batching is accurate and fast, improve work efficiency height, reduce intensity of labour.
Drawings
Fig. 1 is the utility model relates to a refractory castable automatic blending device's overall structure sketch map.
Fig. 2 is a front view of a batching device of the automatic refractory castable batching device of the utility model.
Fig. 3 is a top view of the batching device of the refractory castable automatic batching device of the utility model.
Fig. 4 is an enlarged schematic view of a structure in fig. 2.
Fig. 5 is a schematic diagram of an internal structure of the partial structure in fig. 4.
Fig. 6 is a front view of the man-machine interaction console of the refractory castable automatic blending device of the present invention.
Fig. 7 is a schematic structural view of an operation panel of the refractory castable automatic blending device of the present invention.
In the figure: 1. the device comprises a storage bin 2, a flow control valve 3, a screw conveyor 4, a conveying pipeline 5, a batching device 6, a cover plate 7, a vibration motor 8, a batching bin 9, a mounting seat 10, a control box 11, a discharging bin 12, a vibrating rod 13, a batching barrel 14, a discharging port 15, a discharging electric vibrator 16, a short-circuit rod 17, a vibration absorber 18, a base 19, an upper flange 20, a lower flange 21, a sealing ring 22, a man-machine interaction control console 23, a main display screen 24, an operation control board 25, an electric control cabinet 26, a setting area 27, an auxiliary display screen 28, a setting key 29, a first operation control area 30, a first operation control key 31, a second operation control area 32, a second operation control key 33, an adjusting area 34 and an adjusting knob.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Example 1
As shown in fig. 1-7, an automatic refractory castable batching device comprises a storage silo 1 and a man-machine interaction console 22, wherein a flow control valve 2 is arranged below the storage silo 1, a screw conveyor 3 is arranged below the flow control valve 2, a feed delivery pipe 4 is arranged below the screw conveyor 3, a batching device 5 is arranged below the feed delivery pipe 4, a cover plate 6 is arranged at the top of the batching device 5, a vibrating motor 7 is arranged in the middle of the upper part of the cover plate 6, a vibrating rod 12 is arranged below the vibrating motor 7, a plurality of metering batching cylinders 13 are uniformly arranged on the periphery of the vibrating rod 12, a batching silo 8 is arranged below the cover plate 6, mounting seats 9 are arranged on the left side and the right side above the batching silo 8, a control box 10 is arranged below the left side in front of the batching silo 8, a discharge silo 11 is arranged below the batching silo 8, a discharge hole 14 is arranged below the discharge bin 11, a discharging electric vibrator 15 is arranged in the middle of the discharge hole 14, an upper flange 19 is arranged at the upper end of the joint of the discharging electric vibrator 15 and the discharge hole 14, a lower flange 20 is arranged at the lower end of the joint of the discharging electric vibrator 15 and the discharge hole 14, sealing rings 21 are respectively arranged at the joints of the upper flange 19 and the discharging electric vibrator 15, and the joints of the lower flange 20 and the discharging electric vibrator 15, a vibration damper 17 is arranged above the discharging electric vibrator 15, a base 18 is arranged above the vibration damper 17, short connecting rods 16 are respectively arranged at the upper end and the lower end of the vibration damper 17, and the upper end and the lower end of the vibration damper 17 are respectively connected with the base 18 and the discharging electric vibrator 15 through the short connecting rods 16; the front upper middle part of the man-machine interaction console 22 is provided with a main display screen 23, the lower part of the main display screen 23 is provided with an operation control panel 24, the lower part of the operation control panel 24 is provided with an electric control cabinet 25, the middle part of the operation control panel 24 is provided with a setting area 26, the front middle part of the setting area 26 is provided with an auxiliary display screen 27, the left side and the right side of the auxiliary display screen 27 and the lower part of the auxiliary display screen 27 are provided with a plurality of setting keys 28, the left side and the right side of the setting area 26 are respectively provided with a first operation area 29 and a second operation area 31, the front parts of the first operation area 29 and the second operation area 31 are respectively provided with a plurality of first operation keys 30 and a second operation key 32, the lower part of the setting area 26 is provided with an adjusting area 33, and the front parts of the adjusting.
The utility model relates to an equipment for automatic batching refractory castable, cooperate man-machine interaction control platform 22, intelligent degree is high, easy and convenient to use, greatly reduce operating personnel's intensity of labour, in use, at first, store the required material of refractory castable respectively in six storage silos 1, then through the control panel 24 in the man-machine interaction control platform 22, set up relevant proportion and parameter in advance, or set for relevant prescription in advance, man-machine interaction control platform 22 has full automatic control function and weighing data management function, can be according to predetermined prescription, through flow control valve 2 and screw conveyer 3 and conveying pipeline 4 with multiple materials according to the weight value of fixed proportion respectively add into the corresponding measurement batching barrel 13 in batching storehouse 8, and after main display screen 23 shows the volume (namely accomplish the weighing measurement of each material), batching is accurate and batching is fast, the materials are discharged into a material inlet of the mixer through the discharging electric vibrator 15 and the material outlet 14 once or step by step for multiple times according to a discharging program, and when discharging is performed, the vibration motor 7 drives the vibration rod 12 to vibrate the metering and proportioning barrel 13, so that the materials in the metering and proportioning barrel 13 can be completely discharged, the vibration absorber 17 can reduce vibration and noise caused by the operation of the discharging electric vibrator 15, and the use experience and the safety performance are improved; the human-computer interaction console 22 can manage the formula according to the needs of the user, for example, formula input, storage, adjustment, deletion and modification, and has a confidential function, that is, data in the human-computer interaction console 22 cannot be copied and downloaded at will, and the like, in the working process, the main display 23 can display the batching data in real time, so that adjustment is facilitated, batching data can be recorded, the human-computer interaction console 22 can also provide historical data or formula query, batching parameters in any time period can be queried under the authorization condition, a printing function is provided, batching parameters in any time period can be printed under the authorization condition, and the human-computer interaction console 22 has an updating function, so that formula information can be updated in time along with the improvement of the process; the utility model has the advantages of batching is accurate and fast, improve work efficiency height, reduce intensity of labour.
Example 2
As shown in fig. 1-7, an automatic refractory castable batching device comprises a storage silo 1 and a man-machine interaction console 22, wherein a flow control valve 2 is arranged below the storage silo 1, a screw conveyor 3 is arranged below the flow control valve 2, a feed delivery pipe 4 is arranged below the screw conveyor 3, a batching device 5 is arranged below the feed delivery pipe 4, a cover plate 6 is arranged at the top of the batching device 5, a vibrating motor 7 is arranged in the middle of the upper part of the cover plate 6, a vibrating rod 12 is arranged below the vibrating motor 7, a plurality of metering batching cylinders 13 are uniformly arranged on the periphery of the vibrating rod 12, a batching silo 8 is arranged below the cover plate 6, mounting seats 9 are arranged on the left side and the right side above the batching silo 8, a control box 10 is arranged below the left side in front of the batching silo 8, a discharge silo 11 is arranged below the batching silo 8, a discharge hole 14 is arranged below the discharge bin 11, a discharging electric vibrator 15 is arranged in the middle of the discharge hole 14, an upper flange 19 is arranged at the upper end of the joint of the discharging electric vibrator 15 and the discharge hole 14, a lower flange 20 is arranged at the lower end of the joint of the discharging electric vibrator 15 and the discharge hole 14, sealing rings 21 are respectively arranged at the joints of the upper flange 19 and the discharging electric vibrator 15, and the joints of the lower flange 20 and the discharging electric vibrator 15, a vibration damper 17 is arranged above the discharging electric vibrator 15, a base 18 is arranged above the vibration damper 17, short connecting rods 16 are respectively arranged at the upper end and the lower end of the vibration damper 17, and the upper end and the lower end of the vibration damper 17 are respectively connected with the base 18 and the discharging electric vibrator 15 through the short connecting rods 16; the front upper middle part of the man-machine interaction console 22 is provided with a main display screen 23, the lower part of the main display screen 23 is provided with an operation control panel 24, the lower part of the operation control panel 24 is provided with an electric control cabinet 25, the middle part of the operation control panel 24 is provided with a setting area 26, the front middle part of the setting area 26 is provided with an auxiliary display screen 27, the left side and the right side of the auxiliary display screen 27 and the lower part of the auxiliary display screen 27 are provided with a plurality of setting keys 28, the left side and the right side of the setting area 26 are respectively provided with a first operation area 29 and a second operation area 31, the front parts of the first operation area 29 and the second operation area 31 are respectively provided with a plurality of first operation keys 30 and a second operation key 32, the lower part of the setting area 26 is provided with an adjusting area 33, and the front parts of the adjusting.
For better effect, storage silo 1, flow control valve 2, screw conveyer 3, conveying pipeline 4 and a measurement batching section of thick bamboo 13 all be provided with six, apron 6 be circular, a measurement batching section of thick bamboo 13 and vibrting spear 12 be cylindrical.
For better effect, the material conveying pipes 4 are communicated with the metering and proportioning barrels 13 arranged on the cover plate 6 in a one-to-one correspondence manner.
For better results, the dosing cylinders 13 are arranged in an array on the cover plate 6 with the centre of the cover plate 6 as the array point.
For better results, each dosing cylinder 13 is tangent to the vibrating rod 12.
For better effect, the dosing cylinder 13 and the vibrating rod 12 extend through the cover plate 6 into the dosing chamber 8.
For better effect, the blanking electric vibrator 15 is an S-30 blanking electric vibrator, and the purpose of adopting the S-30 blanking electric vibrator 15 is as follows: the device has the advantages of small volume, light weight, simple structure, convenient installation and stable and reliable operation.
The utility model relates to an equipment for automatic batching refractory castable, cooperate man-machine interaction control platform 22, intelligent degree is high, easy and convenient to use, greatly reduce operating personnel's intensity of labour, in use, at first, store the required material of refractory castable respectively in six storage silos 1, then through the control panel 24 in the man-machine interaction control platform 22, set up relevant proportion and parameter in advance, or set for relevant prescription in advance, man-machine interaction control platform 22 has full automatic control function and weighing data management function, can be according to predetermined prescription, through flow control valve 2 and screw conveyer 3 and conveying pipeline 4 with multiple materials according to the weight value of fixed proportion respectively add into the corresponding measurement batching barrel 13 in batching storehouse 8, and after main display screen 23 shows the volume (namely accomplish the weighing measurement of each material), batching is accurate and batching is fast, the materials are discharged into a material inlet of the mixer through the discharging electric vibrator 15 and the material outlet 14 once or step by step for multiple times according to a discharging program, and when discharging is performed, the vibration motor 7 drives the vibration rod 12 to vibrate the metering and proportioning barrel 13, so that the materials in the metering and proportioning barrel 13 can be completely discharged, the vibration absorber 17 can reduce vibration and noise caused by the operation of the discharging electric vibrator 15, and the use experience and the safety performance are improved; the human-computer interaction console 22 can manage the formula according to the needs of the user, for example, formula input, storage, adjustment, deletion and modification, and has a confidential function, that is, data in the human-computer interaction console 22 cannot be copied and downloaded at will, and the like, in the working process, the main display 23 can display the batching data in real time, so that adjustment is facilitated, batching data can be recorded, the human-computer interaction console 22 can also provide historical data or formula query, batching parameters in any time period can be queried under the authorization condition, a printing function is provided, batching parameters in any time period can be printed under the authorization condition, and the human-computer interaction console 22 has an updating function, so that formula information can be updated in time along with the improvement of the process; the utility model has the advantages of batching is accurate and fast, improve work efficiency height, reduce intensity of labour.

Claims (7)

1. The utility model provides a refractory castable automatic blending device, it includes storage silo and man-machine interaction control cabinet, its characterized in that: the device is characterized in that a flow control valve is arranged below the storage bin, a screw conveyer is arranged below the flow control valve, a conveying pipe is arranged below the screw conveyer, a batching device is arranged below the conveying pipe, a cover plate is arranged at the top of the batching device, a vibrating motor is arranged in the middle of the upper part of the cover plate, a vibrating rod is arranged below the vibrating motor, a plurality of metering and batching cylinders are uniformly arranged on the periphery of the vibrating rod, a batching bin is arranged below the cover plate, mounting seats are arranged on the left side and the right side of the upper part of the batching bin, a control box is arranged below the left side of the front part of the batching bin, a discharge bin is arranged below the batching bin, a discharge port is arranged below the discharge bin, a discharge electric vibrator is arranged in the middle of the discharge port, and an upper flange is arranged at the upper end of the connection part of the discharge electric vibrator and the discharge port, the lower end of the connection part of the discharging electric vibrator and the discharging port is provided with a lower flange, the connection part of the upper flange and the discharging electric vibrator, and the connection part of the lower flange and the discharging electric vibrator are respectively provided with a sealing ring, a shock absorber is arranged above the discharging electric vibrator, a base is arranged above the shock absorber, the upper end and the lower end of the shock absorber are respectively provided with a short connecting rod, and the upper end and the lower end of the shock absorber are respectively connected with the base and the discharging electric vibrator through the short connecting rods; the man-machine interaction control console preceding top middle part be provided with the main display screen, main display screen below be provided with the control panel, control panel below be provided with automatically controlled cabinet, control panel middle part be provided with the setting district, the preceding middle part in setting district be provided with vice display screen, vice display screen left and right sides and below all be provided with a plurality of and set up the button, the setting district left and right sides be provided with respectively that first control district and second control the district, first control district and second control the district and be provided with a plurality of respectively in front and control button and second and control the button, the setting district below be provided with the regulation district, the regulation district in front be provided with a plurality of adjust knob.
2. The automatic refractory castable batching device according to claim 1, characterized in that: storage silo, flow control valve, screw conveyer, conveying pipeline and measurement batching section of thick bamboo all be provided with six, the apron be circular, measurement batching section of thick bamboo be cylindrical with the vibrting spear.
3. An automatic refractory castable batching device according to claim 2, characterized in that: the conveying pipes are communicated with the metering and proportioning cylinders arranged on the cover plate in a one-to-one correspondence manner.
4. An automatic refractory castable batching device according to claim 3, characterized in that: the metering and dispensing cylinder is arranged on the cover plate in an array mode by taking the center of the cover plate as an array point.
5. An automatic refractory castable batching device according to claim 2 or 4, characterized in that: each metering and distributing cylinder is tangent to the vibrating rod.
6. An automatic refractory castable batching device according to claim 1 or 2, characterized in that: a batching section of thick bamboo and vibrting spear all run through the apron and stretch into batching storehouse inside.
7. The automatic refractory castable batching device according to claim 1, characterized in that: the blanking electric vibrator is S-30 blanking electric vibrator.
CN202021595203.7U 2020-08-04 2020-08-04 Automatic batching device for refractory castable Active CN212942784U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021595203.7U CN212942784U (en) 2020-08-04 2020-08-04 Automatic batching device for refractory castable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021595203.7U CN212942784U (en) 2020-08-04 2020-08-04 Automatic batching device for refractory castable

Publications (1)

Publication Number Publication Date
CN212942784U true CN212942784U (en) 2021-04-13

Family

ID=75347677

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021595203.7U Active CN212942784U (en) 2020-08-04 2020-08-04 Automatic batching device for refractory castable

Country Status (1)

Country Link
CN (1) CN212942784U (en)

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Address after: 451200 Yinhe Road, naicai Park, Beishankou Town, Gongyi City, Zhengzhou City, Henan Province

Patentee after: Henan Hongyu New Material Technology Co.,Ltd.

Address before: 451200 Yinhe Road, naicai Park, Beishankou Town, Gongyi City, Zhengzhou City, Henan Province

Patentee before: GONGYI CITY HONGYU REFRACTORIES Co.,Ltd.