CN212893538U - Track cleaning and lubricating device - Google Patents

Abstract

The utility model relates to the technical field of track maintenance equipment, and provides a track cleaning and lubricating device, which comprises a cleaning device, a mounting frame, a position adjusting mechanism, a bracket component, a lubricating device and a collecting tank, wherein the mounting frame is hoisted on the bracket component through the position adjusting mechanism, and the mounting frame is also connected with the cleaning device; the lubricating device is connected with the support assembly, a nozzle joint of the lubricating device is arranged on the mounting frame, the collecting tank is connected with the support assembly, and the collecting tank is arranged on the lower portion of the cleaning device. Compared with the prior art, the beneficial effects of the utility model reside in that: the device has compact and light structure, simple and convenient operation, low manufacturing cost and good compatibility. The device can collect iron fillings, can avoid because of the iron fillings bad consequence that drops and cause. In addition, should can carry out simultaneously and clean, lubricate and collect the operation, can cover whole track, can in time guarantee orbital clean and lubricated state, reduce the wearing and tearing of track and hoist, prolong the life of track and hoist.

Description

Track cleaning and lubricating device

Technical Field

The utility model relates to a track maintenance equipment technical field, concretely relates to adapt to track and clean lubricating arrangement.

Background

In a vehicle assembly workshop, a vehicle body conveying device consisting of a lifting appliance and a rail is used for conveying vehicle bodies, but the vehicle body conveying and running rollers in the conventional vehicle body conveying device are frequently damaged, more than 131 rollers are consumed each year, not only the rollers are abraded, but also the rail matched with the rollers is seriously abraded, and the rail is required to be replaced by 100 meters each year. This makes the cost investment of changing the hoist travelling bogie and track great, and the total investment is 100 ten thousand yuan each year for maintenance.

In addition, iron fillings that gyro wheel and track friction produced can not timely clearance and recovery, and iron fillings remain in the track internal surface, aggravate the wearing and tearing of gyro wheel and track, and partly iron fillings drop on friction drive wheel surface at the operation in-process of hoist, lead to the hoist to skid to report to the police and shut down frequently, 3 average times/day, and partly iron fillings in addition drop in technology line below and commodity automobile body surface, lead to workshop environmental pollution and commodity car quality defect.

In the prior art, a dust collector is generally used for cleaning the iron filings, but the cleaning method has obvious defects that: the manual operation of the dust collector can only clean part of rail scrap iron, the friction rail used in a workshop is at least 200 meters and is located at an overhead position, the cleaning operation of the dust collector belongs to overhead operation, the cleaning is difficult, the safety risk is high, the shutdown time required for cleaning the rail once is longer, the requirement on the position of the rail to be emptied is more, and the production arrangement is inconvenient.

In the prior art, the track is lubricated by an automatic lubricating machine, but the automatic lubricating machine can only be installed at a fixed position at a fixed point and cannot satisfy the lubrication of the whole conveying line track.

Therefore, it is urgently needed to design a track cleaning and lubricating device integrating the functions of cleaning, lubricating and scrap iron collecting.

In view of the above-mentioned drawbacks, the authors of the present invention have finally obtained the present invention through long-term research and practice.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical defects, the technical scheme adopted by the utility model is that the utility model provides a track cleaning and lubricating device, which comprises a cleaning device, a mounting rack, a position adjusting mechanism, a bracket component, a lubricating device and a collecting tank, wherein the mounting rack is hoisted on the bracket component through the position adjusting mechanism, and the mounting rack is also connected with the cleaning device; the lubricating device is connected with the support assembly, a nozzle joint of the lubricating device is arranged on the mounting frame, the collecting tank is connected with the support assembly, and the collecting tank is arranged on the lower portion of the cleaning device.

Preferably, the bracket component is a stepped bracket, the bracket component comprises an upper mounting bracket and a lower mounting bracket, the upper mounting bracket is connected with the position adjusting mechanism, and the collecting tank is connected with the lower mounting bracket.

Preferably, the position adjusting mechanism comprises a spring adjusting unit and a bolt assembly, and the mounting frame is connected with the bracket assembly through the bolt assembly; the spring adjusting unit is arranged between the mounting frame and the support assembly and sleeved on a bolt of the bolt assembly.

Preferably, the upper mounting bracket is connected with the lower mounting bracket through a quick connection joint, the quick connection joint comprises a positioning plate, and the positioning plate can be respectively connected with the upper mounting bracket and the lower mounting bracket through bolts.

Preferably, the lubricating device comprises a nozzle joint, a pipeline system, a pipeline joint and an oil filling cup, wherein the pipeline system is respectively connected with the pipeline joint and the nozzle joint; the oil adding cup is communicated with the pipeline joint; the pipeline joint is connected with the bracket component.

Preferably, the number of the nozzle joints is several; the pipeline system comprises a plurality of branches, one end of each branch is connected with the pipeline joint, and the other end of each branch is connected with the corresponding nozzle joint; the oil adding cup is an automatic oil adding cup.

Preferably, the cleaning device is arranged at the lower part of the mounting frame and comprises a plurality of cleaning brushes which are annularly arranged.

Preferably, the mounting rack is of an octagonal structure, and each edge of the octagonal structure is connected with the cleaning brush.

Preferably, the nozzle adaptor extends through the through hole of the mounting bracket.

Preferably, the lower mounting bracket is provided with a connecting plate, and the lower mounting bracket can be connected with a lifting appliance through the connecting plate and the fixing piece.

Compared with the prior art, the beneficial effects of the utility model reside in that:

the track cleaning and lubricating device has the advantages of compact and light structure, time and labor saving in operation, low manufacturing cost and suitability for most of general tracks.

This track cleaning lubricating arrangement can collect iron fillings, avoids dropping on the hoist connecting rod and the appearance of phenomena such as equipment trouble shut down and commodity car quality defect that causes below the technology transfer chain because of iron fillings.

The track cleaning and lubricating device can perform cleaning, lubricating and collecting operations at the same time, does not need additional power, only runs along with a lifting appliance, can cover the whole conveying line track, timely guarantees the cleaning and lubricating states of the track, reduces the abrasion of the track and the walking trolley, and prolongs the service life of the track and the walking trolley.

Drawings

Fig. 1 is a schematic structural diagram of a track cleaning and lubricating device provided in embodiment 5 of the present invention.

Reference numerals:

cleaning device 1, mounting bracket 2, nozzle joint 3, pipe-line system 4, pipe joint 5, filler cup 6, spring adjusting unit 7, bolt assembly 8, upper portion installing support 9, quick connect 10, lower part installing support 11, connecting threaded rod subassembly 12 and collecting vat 13.

Detailed Description

The above and further features and advantages of the present invention will be described in more detail below with reference to the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

Example 1

The embodiment 1 of the utility model provides a track cleans lubricating arrangement, it includes cleaning device 1, mounting bracket 2, position adjustment mechanism, bracket component, lubricating arrangement and collecting vat 13.

The mounting frame 2 is hoisted on the bracket component through the position adjusting mechanism, and the mounting frame 2 is also connected with a cleaning device 1. The lubricating device is connected with the bracket component, and a nozzle joint 3 of the lubricating device is arranged on the mounting bracket 2. The collecting groove 13 is connected with the bracket component, and the collecting groove 13 is arranged at the lower part of the cleaning device 1.

The beneficial effect of setting up collecting vat 13 lies in: collecting vat 13 can collect the iron fillings that hoist connecting rod upper portion dropped, prevents that iron fillings from directly dropping on hoist connecting rod surface, avoids the hoist operation to skid, avoids equipment to report to the police and shuts down.

Example 2

The present embodiment is different from embodiment 1 in that:

the mounting frame 2 is of an octagonal structure.

The cleaning device comprises a plurality of cleaning brushes, the cleaning brushes are connected to the lower part of the mounting frame 2 through bolts and used for cleaning iron chips and dust impurities on the inner surface of the track.

Preferably, one cleaning brush is provided on each side of the octagonal structure.

Example 3

This embodiment is different from embodiment 1 or 2 in that:

the bracket component is a ladder-shaped bracket. The bracket assembly comprises an upper mounting bracket 9 and a lower mounting bracket 11. The upper mounting bracket 9 is connected to the lower mounting bracket 11.

The upper mounting bracket 9 is used for mounting and fixing the cleaning device 1, the mounting bracket 2, the position adjusting mechanism and the lubricating device.

The lower mounting bracket 11 is provided with a connecting plate, and the lower mounting bracket 11 can be connected with the lifting appliance walking trolley through the connecting plate and the fixing piece. The lower mounting bracket 11 is connected to a collecting trough 13,

preferably, the lower mounting bracket 11 is connected to the spreader travelling trolley by means of a connecting threaded rod assembly 12. The connecting threaded rod assembly 12 includes a threaded rod, a nut, and a spring washer. The connecting threaded rod assembly 12 is used for connecting the lower mounting bracket 11 and the lifting appliance walking trolley, so that the correct position of the whole sweeping and lubricating device relative to the lifting appliance and the track is ensured.

Preferably, the lower mounting bracket 11 is a main bracket that supports the entire rail sweeping lubrication device components and is bolted to the collection groove 13.

Further preferably, the upper mounting bracket 9 is connected with the lower mounting bracket 11 through a quick connection joint 10, and the quick connection joint 10 includes a positioning plate which can be connected with the upper mounting bracket 9 and the lower mounting bracket 11 through bolts. The quick connector 10 is used for quickly mounting and dismounting the upper mounting bracket 9, and when the upper mounting bracket is stuck in the working process, the cleaning and lubricating device can be quickly dismounted and replaced.

Example 4

This example differs from any of examples 1-3 in that:

the lubricating device is used for storing and conveying lubricating grease, so that the lubricating grease is conveyed to the whole track system, the friction coefficient of the track and trolley rollers is reduced, and the service lives of the track and the trolley are prolonged.

The lubricating device comprises a nozzle joint 3, a pipeline system 4, a pipeline joint 5 and an oil filling cup 6.

The number of the nozzle joints 3 is several. The nozzle nipple 3 is arranged on the mounting frame 2. The nozzle connection 3 is also connected to a line system 4. The nozzle joint 3 is used for dripping lubricating grease, and the lubricating grease is uniformly dripped on the inner surface of the track to lubricate the whole conveying line track.

Preferably, the nozzle nipple 3 is mounted on the through hole of the mounting frame 2 by means of a screw connection. So that the lubricating grease can flow out below the mounting frame 2. Further preferably, the number of the nozzle joints 3 is 2, and the nozzle joints are respectively arranged on the mounting frame 2 at the front side of the position adjusting mechanism and the mounting frame 2 at the rear side of the position adjusting mechanism.

The line system 4 is connected to the line connection 5 and the nozzle connection 3, respectively. The line system 4 serves to convey the grease via the line connection 5 to the nozzle connection 3.

Preferably, the pipe system 4 comprises several branches, one end of each branch is connected with the pipe joint 5, and the other end of each branch is connected with the corresponding nozzle joint 3.

The pipeline joint 5 is fixed on the bracket assembly, and the pipeline joint 5 is communicated with the oil filling cup 6.

Preferably, the line connection 5 is fixed to an upper mounting bracket 9 of the bracket assembly. Further preferably, the pipe joint 5 is a quick-acting screw joint, and the pipe system 4 and the filler cup 6 can be quickly connected to the pipe joint 5 by adopting a screw connection mode.

The oiling cup 6 is used for storing lubricating grease for the track, and can be automatically controlled or manually set for a lubricating period. The oil filling cup 6 is preferably an automatic oil filling cup, and the oil filling cup 6 is installed on the upper part of the upper mounting bracket 9 through a pipeline joint 5.

Example 5

This example differs from any of examples 1-4 in that:

the position adjustment mechanism can move the cleaning device 1 and the mounting frame 2 relative to the stand assembly. The position adjusting mechanism is used for adjusting the position of the cleaning device 1 in the horizontal and vertical directions, and ensures that the cleaning brush is tightly attached to the track.

The position adjustment mechanism includes a spring adjustment unit 7 and a bolt assembly 8. The position adjusting function of the position adjusting mechanism includes two aspects, and on one hand, the contact position of the cleaning device 1 with the rail can be adjusted by rotating the nut on the bolt assembly 8. I.e. before use, the working position of the cleaning device 1 can be adjusted manually. On the other hand, in the following process, the vertical position of the cleaning brush can be adjusted in real time under the dual actions of the elastic force of the spring adjusting unit 7 and the rail supporting force.

The contact position of the cleaning brush and the track is adjusted through the position adjusting mechanism, so that the cleaning brush can clean iron chips and dust impurities on the inner surface of the track in an all-around manner, and the situation that the residual iron chips fall on the ground below the process line and the surface of a commodity car is avoided.

The bolt assembly 8 includes a bolt and a nut. The mounting frame 2 is connected to the bracket assembly by a bolt assembly 8, preferably, the mounting frame 2 is mounted at the lower part of an upper mounting bracket 9 by the bolt assembly 8, and the mounting frame 2 is used for supporting the cleaning device 1, the nozzle joint 3 and the spring adjusting unit 7.

The spring adjusting unit 7 is arranged between the mounting frame 2 and the bracket component and sleeved on a bolt of the bolt component 8. Preferably, the spring adjustment unit 7 is arranged between the mounting frame 2 and the upper mounting bracket 9. In the process of operation of the lifting appliance, the cleaning position of the cleaning brush can be automatically adjusted under the action of the elastic force of the spring, the operation position state of the cleaning brush in the track is ensured, and the inner surface of the track can be cleaned in all directions.

The embodiment 5 of the utility model provides a track cleans lubricating arrangement, its application method is:

step 1, the whole cleaning and lubricating device is fixedly installed on a third group of travelling trolleys of a certain lifting appliance through a connecting threaded rod assembly 12, after installation is completed, it is guaranteed that a lower portion installing support 11 rotates flexibly and is free of clamping groups in a free state, the contact position of the cleaning device 1 and a track is adjusted through a bolt assembly 8, it is guaranteed that the end face of a cleaning brush is completely parallel to the inner surface of the track, then the lifting appliance is placed into a large line to operate, the cleaning and lubricating device also operates along with the lifting appliance while the lifting appliance operates, and in the following process, the cleaning brush automatically cleans scrap iron and dust impurities on the inner surface of the track under the action of a spring adjusting unit 7 and falls into a component collecting tank 13.

And 2, the oil adding cup 6 uniformly drops the lubricating grease on the inner surface of the cleaned track in the following process of the track cleaning and lubricating device, so that the lubricating grease can be dropped on the whole conveying track.

The embodiment 5 of the utility model provides a track cleans lubricating arrangement, its maintenance method is:

after a cycle period of operation of the lifting appliance, the track cleaning and lubricating device is placed into a maintenance area, the dust collector is used for cleaning scrap iron and impurities in the collecting tank 13, the cleaning and lubricating device is detached for maintenance, and the cleaning and lubricating device can be used for cleaning in a circulating mode subsequently.

Compared with the prior art the utility model discloses embodiment 5 provides a track cleans lubricating arrangement's beneficial effect lies in:

firstly, the dust cleaning operation is simple and convenient, and the safety risk is small

If the traditional mode of manually using the dust collector to clean dust is adopted, long-time production stopping and emptying are needed firstly to clean, the rail is in an overhead position, the cleaning operation belongs to overhead operation, the safety risk is high, and the operation is difficult. Adopt the track that this embodiment provided to clean lubricating arrangement and carry out and clean the task, do not need the shut down production to draw empty, also need not personnel to carry out high altitude construction, only need install this track cleaning lubricating arrangement for a certain hoist in hoist maintenance area, by this track cleaning lubricating arrangement follow the hoist and move together, alright with iron fillings and the dust of cleaning the track internal surface anytime and anywhere, and the iron fillings that will drop are collected in collecting vat 13, avoid dropping on hoist connecting rod and drive wheel, arouse the hoist operation to skid, equipment warning shuts down.

Secondly, the lubricating grease can be released on the full track without dead angles

If the traditional automatic lubricating machine is adopted, the automatic lubricating machine can be only installed at a certain fixed point position of the whole conveying track, only a small part of track can be lubricated, and the lubricating requirement of the whole conveying track can not be met.

To sum up, this track cleans lubricating arrangement has integrated through independent mechanism and has cleaned and lubricated two major functions, has overcome the lubricated track of automatic lubrication machine not comprehensive, the dust catcher cleans inconveniently, the operation difficulty, and the danger coefficient is big to and can not collect the shortcoming of iron fillings on the hoist connecting rod, adopt this device can lubricate in real time and clean whole transfer chain track, and concentrate the collection with the iron fillings that clean, reduce the wearing and tearing between walking steamboat and the track, extension walking steamboat and orbital life. The position adjusting mechanism can also automatically adjust the cleaning and lubricating position, and ensures that the cleaning brush is completely attached and contacted with the track.

The track cleaning and lubricating device further uses two quick connection joints, namely a pipeline joint 5 and a quick connection joint 10, so that the track cleaning and lubricating device can be quickly positioned, disassembled and assembled, and is convenient to use on site.

The foregoing is merely a preferred embodiment of the invention, which is intended to be illustrative, not limiting. The utility model discloses in all can change to some extent structure and connected mode etc. of each part all be in the utility model discloses equal transform and the improvement of going on technical scheme's the basis all should not get rid of the utility model discloses an outside the protection scope.

Claims (10)

1. A track cleaning and lubricating device is characterized by comprising a cleaning device, a mounting frame, a position adjusting mechanism, a support assembly, a lubricating device and a collecting tank, wherein the mounting frame is hoisted on the support assembly through the position adjusting mechanism and is also connected with the cleaning device; the lubricating device is connected with the support assembly, a nozzle joint of the lubricating device is arranged on the mounting frame, the collecting tank is connected with the support assembly, and the collecting tank is arranged on the lower portion of the cleaning device.

2. A track cleaning lubrication device as claimed in claim 1 wherein said bracket assembly is a stepped bracket, said bracket assembly including an upper mounting bracket and a lower mounting bracket, said upper mounting bracket and said lower mounting bracket being connected, said upper mounting bracket being connected to said position adjustment mechanism, said collection trough being connected to said lower mounting bracket.

3. A track-sweeping lubricating apparatus according to claim 1 or 2, wherein the position adjusting mechanism includes a spring adjusting unit and a bolt assembly by which the mounting bracket is connected to the bracket assembly; the spring adjusting unit is arranged between the mounting frame and the support assembly and sleeved on a bolt of the bolt assembly.

4. A track-sweeping lubricating apparatus according to claim 2, wherein the upper mounting bracket is connected to the lower mounting bracket by a quick-connect coupling comprising locating plates which are bolted to the upper mounting bracket and the lower mounting bracket respectively.

5. A track cleaning and lubricating apparatus as claimed in claim 1 or 2, wherein the lubricating apparatus comprises a nozzle nipple, a pipe system, a pipe nipple and a filler cup, the pipe system being connected to the pipe nipple and the nozzle nipple, respectively; the oil adding cup is communicated with the pipeline joint; the pipeline joint is connected with the bracket component.

6. A track-sweeping lubricating apparatus as claimed in claim 5, characterised in that the number of said nozzle joints is several; the pipeline system comprises a plurality of branches, one end of each branch is connected with the pipeline joint, and the other end of each branch is connected with the corresponding nozzle joint; the oil adding cup is an automatic oil adding cup.

7. A track-sweeping lubricating apparatus as claimed in claim 1, wherein said sweeping means is provided at a lower portion of said mounting frame, said sweeping means including a plurality of sweeping brushes, said plurality of sweeping brushes being arranged in a ring shape.

8. A track sweeping lubrication device according to claim 7 in which the mounting frame is of octagonal configuration, with the sweeper brush attached to each side of the octagonal configuration.

9. A track sweeping lubrication device as claimed in claim 1, wherein said nozzle adaptor extends through a through hole in said mounting bracket.

10. A track-sweeping lubricating apparatus as claimed in claim 2, wherein the lower mounting bracket is provided with a connecting plate, and the lower mounting bracket can be connected to a hanger by means of the connecting plate and a fixing member.

Images