CN212893074U - Aluminum strip winding machine capable of automatically detecting defects - Google Patents
Aluminum strip winding machine capable of automatically detecting defects Download PDFInfo
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- CN212893074U CN212893074U CN202021222248.XU CN202021222248U CN212893074U CN 212893074 U CN212893074 U CN 212893074U CN 202021222248 U CN202021222248 U CN 202021222248U CN 212893074 U CN212893074 U CN 212893074U
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Abstract
The application discloses automatic detect aluminium strip rolling machine of defect includes: the device comprises a rack, a winding separation shaft, a winding drum, a plurality of CCD cameras, a display and a storage module; two ends of the winding separation shaft are rotatably arranged in the rack; a winding inlet is formed in the upper part of the side wall of the winding drum; the winding separation shaft is arranged close to a winding inlet of the winding drum; two ends of the winding drum are rotatably arranged in the rack; a plurality of separating discs are sleeved on the winding separating shaft at intervals; the distance between adjacent separating discs is larger than the width of the small rolls of aluminum material; the top surface of the frame is symmetrically provided with a first upright post and a second upright post. The CCD camera is arranged on one end of the winding separation shaft and is opposite to each small-roll aluminum strip, the camera is electrically connected with the display, the unfolded image of the cut small-roll aluminum material is transmitted to the display in real time to be displayed, the position of the defect in each small roll and the number of the roll where the defect is located are conveniently and sequentially traced, and therefore the determining efficiency and the accuracy of the defect roll are improved. The obtained image is convenient for reverse checking the quality of each small roll, and the defect detection accuracy is improved.
Description
Technical Field
The application relates to an aluminum strip winding machine capable of automatically detecting defects, and belongs to the field of general machinery.
Background
At present, the nonferrous metal industry is competitive, and consumers put higher and higher requirements on the product quality. When the slitting machine is used for slitting, the aluminum coil needs to be unfolded. If serious defects exist in the cut small rolls, the whole small roll is judged to be defective or rejected.
The existing aluminum strip defect detection is mainly concentrated in a stretch bending correction program, and small rolls with defects are determined by reading defect positions and calculating the separation width of a slitting machine cutter; after a single small roll is rolled, the small roll cannot be unrolled again, and once the small roll is rolled, the small roll with the problem cannot be accurately known. And the existing defect determining mode is difficult to review.
SUMMERY OF THE UTILITY MODEL
The application provides an aluminium strip rolling machine for solving above-mentioned technical problem's automated inspection defect.
The application provides an aluminium strip rolling machine of automated inspection defect, includes: the device comprises a rack, a winding separation shaft, a winding drum, a plurality of CCD cameras, a display and a storage module;
two ends of the winding separation shaft are rotatably arranged in the rack; a winding inlet is formed in the upper part of the side wall of the winding drum; the winding separation shaft is arranged close to a winding inlet of the winding drum;
two ends of the winding drum are rotatably arranged in the rack; a plurality of separating discs are sleeved on the winding separating shaft at intervals; the distance between adjacent separating discs is larger than the width of the small rolls of aluminum material; a first upright post and a second upright post are symmetrically arranged on the top surface of the frame;
the first upright post extends upwards to form an extending end vertical to the frame; the second upright post extends upwards to form an extending end vertical to the frame; two ends of the cross rod are respectively connected with the extending end of the first upright post and the extending end of the second upright post;
the CCD cameras are arranged on the cross rod at intervals; the CCD cameras are arranged towards the adjacent separating discs at intervals; each CCD camera is respectively and electrically connected with the display and the storage module.
Preferably, the method comprises the following steps: the CCD camera is electrically connected with the data transmission modules; the data transmission module is electrically connected with the display and the storage module respectively.
Preferably, the method comprises the following steps: the device comprises an alarm module, a first correlation sensor and a second correlation sensor, wherein the first correlation sensor is arranged on a first side edge of a rack at the feeding end of a winding and separating shaft; the second correlation type sensor is arranged on the second side edge of the frame at the feeding end of the winding and separating shaft; the first and second opposite emission sensors are electrically connected with the alarm module.
Preferably, the first correlation type sensor includes: a first transmitter and a first receiver; the first emitter is arranged close to the winding separation shaft; the first receiver is far away from the rolling separation shaft.
Preferably, the second radiation type sensor includes: a second transmitter and a second receiver; the second emitter is arranged close to the winding separation shaft; the second receiver is far away from the rolling separation shaft.
Preferably, the method comprises the following steps: the positioning device comprises a first rotating shaft, a first abutting disc, a second abutting disc and a plurality of positioning blocks, wherein two ends of the first abutting disc and two ends of the second abutting disc are respectively arranged at two ends of the first rotating shaft;
two ends of the first rotating shaft are rotatably arranged above the rack;
a positioning block is arranged between the first abutting disc and the adjacent separating disc;
a positioning block is arranged between the adjacent separating discs;
a positioning block is arranged between the second abutting disc and the adjacent separating disc;
the positioning blocks and the separation discs are mutually abutted and arranged between the first abutting disc and the second abutting disc.
Preferably, the method comprises the following steps: the bearing seats are arranged in pairs and sleeved at two ends of the first rotating shaft; the bearing seat is arranged in the frame.
Preferably, the winding drum comprises: the pair of second rotating shafts and the pair of bearing seats are arranged, and the second rotating shafts are respectively arranged outside the two ends of the winding drum and are vertical to the winding drum; a bearing seat is arranged at the extending end of the second rotating shaft; the second rotating shaft is rotatably arranged in the bearing seat; the bearing seat is arranged below the frame.
Preferably, the alarm module comprises: the first alarm module is arranged on the top surface of the first side of the rack;
the second alarm module is arranged on the top surface of the second side of the rack.
The beneficial effects that this application can produce include:
1) the utility model provides an aluminium strip rolling machine of automated inspection defect, through serving at the rolling partition axle and just setting up the CCD camera to each little aluminium strip of rolling up to be connected through the camera and the display electricity on the operation panel, the expansion image of the little aluminium product of rolling up after will cutting transmits to the display in real time and shows, is convenient for follow-up traceing back and confirms the position and the number of rolling up of defect in each little book, thereby improves definite efficiency and the accuracy of rolling up the defect. The obtained image is convenient for reverse checking the quality of each small roll, and the defect detection accuracy is improved.
Drawings
Fig. 1 is a schematic view of an aluminum strip winder for automatically detecting defects according to the present application;
FIG. 2 is a schematic diagram of a module connection structure provided herein;
FIG. 3 is a schematic diagram of a correlation sensor module connection provided herein;
illustration of the drawings:
10. a frame; 101. a bearing seat; 211. a first alarm module; 222. a first upright post; 224. a second upright post; 212. a second alarm module; 221. a cross bar; 223. a CCD camera; 30. a first rotating shaft; 321. a first abutting pad; 322. a second abutting joint disc; 31. a divider disk; 42. a second rotating shaft; 40. winding the roll; 41. a winding inlet; 511. a first correlation sensor; 512. a second correlation sensor; 52. a display; 53. a data transmission module; 54. and a storage module.
Detailed Description
The present application will be described in detail with reference to examples, but the present application is not limited to these examples.
Referring to fig. 1-2, the application provides an aluminum strip winder for automatically detecting defects, includes: the device comprises a rack 10, a winding separation shaft, a winding drum 40, a plurality of CCD cameras 223, a display 52 and a storage module 54;
two ends of the winding separation shaft are rotatably arranged in the frame 10; the upper part of the side wall of the winding drum 40 is provided with a winding inlet 41; the winding separation shaft is arranged close to the winding inlet 41 of the winding drum 40; two ends of the winding drum 40 are rotatably arranged in the frame 10; a plurality of separating discs 31 are sleeved on the winding separating shaft at intervals; the distance between the adjacent separating discs 31 is larger than the width of the small rolls of aluminum materials; the spacing is here set to be slightly larger than the width of the small roll of aluminum material as is known in the art. A first upright 222 and a second upright 224 are symmetrically arranged on the top surface of the frame 10; the first upright 222 extends upward perpendicular to the frame 10 to form an extending end; the second upright post 224 extends upward perpendicular to the frame 10 to form an extended end; the two ends of the cross bar 221 are respectively connected with the extending end of the first upright 222 and the extending end of the second upright 224; a plurality of CCD cameras 223 are arranged on the cross bar 221 at intervals; the CCD cameras 223 are disposed toward the interval of the adjacent partitioning tray 31; each CCD camera 223 is electrically connected to the display 52 and the memory module 54.
Because the running speed of the aluminum strip near the winding machine is low, the CCD camera 223 is arranged according to the running speed, the image data of the unfolding state of each small coil can be obtained, the small coils with defects can be conveniently and accurately positioned and determined after follow-up analysis and backtracking. The method is favorable for accurately positioning the defective small coil and improving the quality and the qualification rate of the ex-warehouse product.
The installation of the winding separating shaft and the winding drum 40 is arranged according to the installation mode of a winding machine in the prior art; the rolling separation shaft is movably pressed close to the rolling cylinder 40 and is spaced from the outer wall of the rolling cylinder 40, a gap is reserved for the movement of the aluminum strip, and meanwhile, the adjacent separation discs 31 play a role in guiding and rolling the aluminum strip, so that the neatness of the rolled aluminum coil is improved.
The winding drum 40 is hollow inside, and a winding support surface is provided for the aluminum strip through an outer wall shell of the winding drum 40; after entering from the winding inlet 41, the aluminum strip extends out from the outlet on the other side of the winding drum 40 and is wound on the wall of the winding drum 40; the winding drum 40 rotates synchronously while the winding partition shaft rotates, so that the aluminum strip is tensioned and wound.
Preferably, the method comprises the following steps: a plurality of data transmission modules 53, the CCD camera 223 being electrically connected to the data transmission modules 53; the data transmission module 53 is electrically connected to the display 52 and the storage module 54, respectively. According to the setting, can realize remote data transmission, make operating personnel carry out data acquisition and all handle data in the monitor of distance simultaneously, improve the operational safety nature.
Referring to fig. 3, preferably, it includes: the device comprises an alarm module, a first correlation type sensor 511 and a second correlation type sensor 512, wherein the first correlation type sensor 511 is arranged on a first side edge of the rack 10 at the feeding end of the winding and separating shaft; the second correlation sensor 512 is arranged on the second side edge of the frame 10 at the feeding end of the winding and separating shaft; the first and second correlation sensors 511 and 512 are electrically connected to the alarm module, respectively.
The aluminum strip is cut and then deflected in the existing slitting machine, an alarm mechanism is not provided, the rejection rate is increased after the aluminum strip is rolled after deflection, and even production safety accidents are caused. When the aluminum strip transmission position exceeds the first correlation type sensor or the second correlation type sensor, a receiver in the correlation type sensor cannot receive signals, an alarm signal is sent to an alarm module, and the aluminum strip transmission position alarms, so that shutdown inspection can be realized.
The first and second correlation sensors 511 and 512 are disposed along the edge of the gantry.
The application provides an automatic detect's aluminium strip rolling machine sets up correlation type sensor through the 10 edges of frame at the feed side in pairs to correlation type sensor is connected with the alarm module electricity that sets up on the 10 top surfaces of frame, and the aluminium strip when the feeding rolling machine takes place the off tracking back, can in time send alarm signal, reminds operating personnel, improves and indulges and cuts production security, reduces the rejection rate.
Preferably, the first emission type sensor 511 includes: a first transmitter and a first receiver; the first emitter is arranged close to the winding separation shaft; the first receiver is far away from the rolling separation shaft.
Preferably, the second radiation type sensor 512 includes: a second transmitter and a second receiver; the second emitter is arranged close to the winding separation shaft; the second receiver is far away from the rolling separation shaft.
Preferably, the method comprises the following steps: the positioning device comprises a first rotating shaft 30, a first abutting disc 321, a second abutting disc 322 and a plurality of positioning blocks, wherein two ends of the first abutting disc 321 and two ends of the second abutting disc 322 are respectively arranged at two ends of the first rotating shaft 30;
two ends of the first rotating shaft 30 are rotatably mounted above the frame 10;
a positioning block is arranged between the first abutting disc 321 and the adjacent separating disc 31;
a positioning block is arranged between the adjacent separating discs 31;
a positioning block is arranged between the second abutting disc 322 and the adjacent separating disc 31;
the positioning blocks and the separating discs 31 are tightly abutted against each other and arranged between the first abutting disc 321 and the second abutting disc 322.
The provision of the partition plate 31 prevents the partition plate 31 itself from sliding on the first rotary shaft 30 while guiding the aluminum strip. The positioning blocks are used for controlling the distance between the separating discs 31 to meet the width of the cut aluminum strip.
Preferably, the method comprises the following steps: the bearing block 101, the bearing block 101 is sleeved at both ends of the first rotating shaft 30; the bearing housing 101 is mounted in the frame 10.
Preferably, the take-up reel 40 comprises: the pair of second rotating shafts 42 and the pair of bearing seats 101 are arranged, and the second rotating shafts 42 are respectively arranged outside two ends of the winding drum 40 and are vertical to the winding drum 40; a bearing seat 101 is arranged at the extending end of the second rotating shaft 42; the second rotating shaft 42 is rotatably installed in the bearing seat 101; the bearing housing 101 is installed below the frame 10.
Referring to fig. 3, preferably, the alarm module includes a first alarm module 211 and a second alarm module 212, the first alarm module 211 is disposed on a top surface of a first side of the rack 10; the second alarm module 212 is disposed on the top surface of the second side of the rack 10. According to the setting, the alarm information can be ensured to be seen from different visual angles by the operator, and the monitoring accuracy is improved.
The CCD camera is LA-GM-04K08A-00-R type 4K high-speed linear array industrial camera produced by LINEA. The data transmission module can be a Wifi module; the Wifi module is ESP-32S model produced by Shenzhen Hairui xing science and technology Limited. The storage module is a hard disk with the capacity of 40T of model number ST4000NM0025 produced by Seage/Seagate; the correlation type sensor is ES50 type correlation infrared detector produced by Shenzhen Yingshuel photoelectric technology Limited.
Reference throughout this specification to "one embodiment," "another embodiment," "an embodiment," "a preferred embodiment," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the disclosure to effect such feature, structure, or characteristic in connection with other embodiments.
Although the present application has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure and claims of this application. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (9)
1. The utility model provides an automatic detect aluminium strip rolling machine of defect which characterized in that includes: the device comprises a rack (10), a winding separation shaft, a winding cylinder (40), a plurality of CCD cameras, a display and a storage module;
two ends of the winding separation shaft are rotatably arranged in the rack (10); a winding inlet (41) is formed in the upper part of the side wall of the winding drum (40); the winding separation shaft is arranged close to a winding inlet (41) of the winding drum (40);
two ends of the winding drum (40) are rotatably arranged in the rack (10); a plurality of separating discs (31) are sleeved on the winding separating shaft at intervals; the distance between the adjacent separating discs (31) is larger than the width of the small rolls of aluminum material; a first upright post (222) and a second upright post (224) are symmetrically arranged on the top surface of the frame (10);
the first upright post (222) extends upwards to form an extending end vertical to the frame (10); the second upright post (224) extends upwards to form an extending end vertical to the frame (10); two ends of the cross bar (221) are respectively connected with the extending end of the first upright post (222) and the extending end of the second upright post (224);
a plurality of CCD cameras (223) are arranged on the cross rod (221) at intervals; the CCD cameras (223) are arranged towards the interval of the adjacent separating discs (31); each CCD camera (223) is electrically connected with the display (52) and the storage module (54).
2. The aluminum strip winder for automatically detecting defects according to claim 1, comprising: the CCD cameras (223) are electrically connected with the data transmission modules (53); the data transmission module (53) is electrically connected with the display (52) and the storage module (54) respectively.
3. The aluminum strip winder for automatically detecting defects according to claim 1, comprising: the device comprises an alarm module, a first correlation sensor (511) and a second correlation sensor (512), wherein the first correlation sensor (511) is arranged on a first side edge of a rack at the feeding end of a winding and separating shaft; the second correlation type sensor (512) is arranged on the second side edge of the frame at the feeding end of the winding and separating shaft; the first correlation type sensor (511) and the second correlation type sensor (512) are respectively electrically connected with the alarm module.
4. The aluminum strip winder for automatically detecting defects according to claim 3, characterized in that the first correlation sensor (511) comprises: a first transmitter and a first receiver; the first emitter is arranged close to the winding separation shaft; the first receiver is far away from the rolling separation shaft.
5. The aluminum strip winder for automatically detecting defects according to claim 3, characterized in that the second correlation sensor (512) comprises: a second transmitter and a second receiver; the second emitter is arranged close to the winding separation shaft; the second receiver is far away from the rolling separation shaft.
6. The aluminum strip winder for automatically detecting defects according to claim 1, comprising: the positioning device comprises a first rotating shaft (30), a first abutting disc (321), a second abutting disc (322) and a plurality of positioning blocks, wherein two ends of the first abutting disc (321) and two ends of the second abutting disc (322) are respectively arranged at two ends of the first rotating shaft (30);
two ends of the first rotating shaft (30) are rotatably arranged above the rack (10);
a positioning block is arranged between the first abutting disc (321) and the adjacent separating disc (31);
a positioning block is arranged between the adjacent separating discs (31);
a positioning block is arranged between the second abutting disc (322) and the adjacent separating disc (31);
the positioning blocks and the separating discs (31) are mutually abutted and arranged between the first abutting disc (321) and the second abutting disc (322).
7. The aluminum strip winder for automatically detecting defects according to claim 6, comprising: the bearing seats (101) are arranged in pairs, and the bearing seats (101) are sleeved at two ends of the first rotating shaft (30); the bearing seat (101) is arranged in the frame (10).
8. The aluminum strip winder for automatically detecting defects according to claim 1, characterized in that said winding drum (40) comprises: the pair of second rotating shafts (42) and the pair of bearing seats (101), wherein the second rotating shafts (42) are respectively arranged outside two ends of the winding drum (40) and are vertical to the winding drum (40); a bearing seat is arranged at the extending end of the second rotating shaft (42); the second rotating shaft (42) is rotatably arranged in the bearing seat (101); the bearing seat (101) is arranged below the frame (10).
9. The aluminum strip winder for automatically detecting defects according to claim 3, wherein said alarm module comprises: the first alarm module (211) and the second alarm module (212), the first alarm module (211) is arranged on the top surface of the first side of the rack (10);
the second alarm module (212) is arranged on the top surface of the second side of the rack (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021222248.XU CN212893074U (en) | 2020-06-28 | 2020-06-28 | Aluminum strip winding machine capable of automatically detecting defects |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021222248.XU CN212893074U (en) | 2020-06-28 | 2020-06-28 | Aluminum strip winding machine capable of automatically detecting defects |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212893074U true CN212893074U (en) | 2021-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021222248.XU Active CN212893074U (en) | 2020-06-28 | 2020-06-28 | Aluminum strip winding machine capable of automatically detecting defects |
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| Country | Link |
|---|---|
| CN (1) | CN212893074U (en) |
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2020
- 2020-06-28 CN CN202021222248.XU patent/CN212893074U/en active Active
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