CN207876150U - A kind of strap degree of skewness on-line automatic detection device - Google Patents
A kind of strap degree of skewness on-line automatic detection device Download PDFInfo
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- CN207876150U CN207876150U CN201721358743.1U CN201721358743U CN207876150U CN 207876150 U CN207876150 U CN 207876150U CN 201721358743 U CN201721358743 U CN 201721358743U CN 207876150 U CN207876150 U CN 207876150U
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- Prior art keywords
- strap
- skewness
- degree
- detection device
- automatic detection
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Abstract
A kind of strap degree of skewness on-line automatic detection device, including babinet, test comparison plate, imaging sensor, image ranging processing module, host, the babinet is equipped with the entrance passed in and out for strap, outlet, the test comparison plate, imaging sensor is fixedly installed in the babinet, the test comparison plate is equipped with scale, described image sensor is used to acquire the image of strap and the test comparison plate, described image ranging processing module is electrically connected with described image sensor, for receiving the image and the degree of skewness for calculating strap that described image sensor acquires, the host is electrically connected with described image ranging processing module, degree of skewness numerical value for showing strap.
Description
Technical field
The utility model belongs to packaging technique field, especially a kind of strap degree of skewness on-line automatic detection device.
Background technology
When finished product lead-acid accumulator dispatches from the factory, it can all use strap hot melt to carry out machinery to the packing case of lead-acid accumulator and beat
Packet, so, lead-acid accumulator enterprise needs largely to use strap.The quality of strap determines the Dispatching efficiency of finished battery.
The inspection project of strap has：Appearance, thickness deviation, every Mick weight, tensile fracture, gradient, is broken at width difference
Split elongation, wherein degree of skewness is a very important quality of strap, refers to strap in static keep flat, and is had
Or the inclined degree of left or right.
The big strap of degree of skewness, when being applied to full automatic packing machine, strap not only can't pass the track of baling equipment,
Baling equipment can also be damaged；When applied to Semi-automatic packing press, because strap radian is big, when packing, which takes area, to become smaller, very
It is possible that Bales Off in transit；When applied to manual being packaged, it is not easy to be packaged finished product, i.e., it is enabled to be packaged, it can also influence to be packaged into
The beauty of product.
In GB12023-1989《Plastic baling band》Clear stipulaties strap degree of skewness≤30mm/m in standard.
The assay method of degree of skewness is：5, the sample of 1.2m long is intercepted on 5 belt transects respectively.Fixed sample one end, from
It by keeping flat, is flattened with transparent plexiglass plate, measures sample maximum deflection distance with ruler, calculate the degree of skewness of 5 samples
Arithmetic mean of instantaneous value is the degree of skewness of sample.It is accurate to 1mm.
Currently, finished product strap is all rolling, length meter is differed from 500 meters to 2000, is brought into finished product packing
Line skew degree check and accept when can only intercept 5 samples respectively from the different location in each volume, according still further to the standard above method into
Row detection.It can not be reused using material caused by this kind of detection method, loss that all can be certain to both sides of supply and demand causes not
Necessary waste, while inspecting work by random samples and taking time and effort.
Utility model content
To solve above-mentioned technical problem of the existing technology, it is online certainly that the utility model provides a kind of strap degree of skewness
Motion detection device.
A kind of strap degree of skewness on-line automatic detection device, including babinet, test comparison plate, imaging sensor, image
Ranging processing module, host, the babinet are equipped with entrance pass in and out for strap, export, the test comparison plate, image sensing
Device is fixedly installed in the babinet, and the test comparison plate surface is equipped with scale, and described image sensor is packaged for acquiring
The image of band and the test comparison plate, described image ranging processing module is electrically connected with described image sensor, for receiving
The image of described image sensor acquisition and the degree of skewness for calculating strap, the host and described image ranging processing module electricity
Connection, the degree of skewness numerical value for showing strap.
Preferably, the strap degree of skewness on-line automatic detection device is additionally provided with positioning component, and positioning component is equipped with down
Plate, the test comparison plate are affixed on the upper surface or lower surface of the lower plate.
Preferably, the positioning component is additionally provided with positioning column, upper plate, and the upper plate is identical as the lower plate structure, and leads to
Cross the positioning column and be installed on the lower plate, the lower plate, positioning column, upper plate surround jointly one for strap by it is logical
Road.
Preferably, the test comparison plate surface is covered with the grid of 1*1mm.
Preferably, the strap degree of skewness on-line automatic detection device is additionally provided with the automatic alarm that transfinites, described to transfinite certainly
Dynamic alarm is set in the host.
Preferably, the strap degree of skewness on-line automatic detection device is additionally provided with forward (FWD) locating wheel, goes out band locating wheel, institute
It states forward (FWD) locating wheel, go out to be equipped with a pair of of circle wheel with locating wheel and be mounted in the babinet.
Preferably, the forward (FWD) locating wheel is set between the entrance and one end of the positioning component of the babinet.
Preferably, it is described go out with locating wheel be set to the positioning component the other end and the babinet outlet and between.
Preferably, the forward (FWD) locating wheel is equipped with forward (FWD) locating slot, and the forward (FWD) locating slot is set between two circle wheels.
Preferably, it is described go out band locating wheel be equipped with out band locating slot, it is described go out band locating slot be set to two circle wheel between.
The utility model has the beneficial effects that：Strap degree of skewness on-line automatic detection device provided by the utility model,
It is suitble to on-line monitoring and the detection of all strap manufacturing enterprises, can be very good the quality of supervision strap, can send out in time
The problem of existing degree of skewness exceeds inspection specification, to remind operation to solve the problems, such as in production technology or on material in time, without
It must wait until that strap is wound into finished product, the finished product strap after winding can also be avoided to dismantle again, then from different positions
Clip test sample and destroy entire volume strap, to improving production efficiency, cost-effective.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model strap degree of skewness on-line automatic detection device embodiment；
Fig. 2 is the positioning component of the utility model strap degree of skewness on-line automatic detection device, squared paper embodiment
Structural schematic diagram；
Fig. 3 is the exploded view of the positioning component of the utility model strap degree of skewness on-line automatic detection device；
Fig. 4 is the part sectional drawing of the squared paper of the utility model strap degree of skewness on-line automatic detection device；
Fig. 5 is the forward (FWD) locating wheel of the utility model strap degree of skewness on-line automatic detection device, goes out with locating wheel
Enlarged diagram；
Fig. 6 is the strap position of the imaging sensor acquisition of the utility model strap degree of skewness on-line automatic detection device
Schematic diagram on squared paper；
Fig. 7 is the packing band-offset of the imaging sensor acquisition of the utility model strap degree of skewness on-line automatic detection device
The schematic diagram of shifting rate.
In Fig. 1-7：1. the outlet babinet, 1-1. entrances, 1-2., 2. positioning components, 2-1. lower plates, 2-2. positioning columns, 2-3.
Upper plate, the channels 2-4., 2-5. penetrates port, 2-6. is pierced by port, 3. squared papers, 3-1.1*1 grids, 4. imaging sensors, 5.
Image ranging processing module, 6. hosts, 6-1. transfinite automatic alarm module, 6-2. display screens, 7. forward (FWD) locating wheels, 7-1. forward (FWD)s
Locating slot, 8. go out goes out band locating slot, 10. straps, 11. packing spooled finished products, 12. winders, 13. with locating wheel, 8-1.
Belt.
Specific implementation mode
It elaborates to the utility model below in conjunction with attached drawing.
Currently, the production procedure of strap substantially has following steps：1 mixing and stirring；2 plastic pellets heating fusing 3 squeeze out into
Water forms band embryo；4 heating drawing and formings；5 embossing；6 heating and cooling (sizing treatment)；7 windings；8 packagings；9 storages.
It is known that by the production procedure of above-mentioned strap：Between sizing treatment workshop section and winding workshop section, to strap
It is best to carry out degree of skewness detection.
The utility model provides a kind of strap degree of skewness on-line automatic detection device, including babinet 1, positioning component 2,
Squared paper 3, imaging sensor 4, image ranging processing module 5, host 6.
The babinet 1 is set between sizing treatment workshop section and winding workshop section, and the babinet 1, which is equipped with, to be entered for strap 10
The entrance 1-1 and outlet 1-2 being pierced by for strap 10, the entrance 1-1, outlet 1-2 are located in same horizontal line, are packaged
The part entered in the babinet 1 with 10 is the detected part of degree of skewness.
The positioning component 2 is fixedly installed in the bottom plate of the babinet 1, and the positioning component 2 is by high-transparency and high-strength
Pmma material is made, and the positioning component 2 passes through bolt, welding including lower plate 2-1, positioning column 2-2, the lower plate 2-1
Or other modes are fixedly installed in the bottom plate of the babinet 1, the positioning column 2-2 is set to the upper surface of the lower plate 2-1, setting
It is 4, and structure is identical, by babinet 1 and is positioned for the strap 10, prevents strap 10 or so crooked,
The positioning component 2 is additionally provided with upper plate 2-3, the upper plate 2-3 and the lower plate 2-1 structure and size, material identical, it is described on
Plate 2-3 is fixedly installed in the positioning column 2-2, and the lower plate 2-1, positioning column 2-2, upper plate 2-3 are collectively formed described in a confession
Strap 10 by and the both ends of the channel 2-4 that is positioned, the channel 2-4 be respectively to penetrate port 2-5, be pierced by port 2-
6。
The squared paper 3 is pasted on the lower plate 2-1 of the positioning component 2, and the width of the squared paper 3 is according under described
Depending on the length of plate 2-1, width dimensions are preferably set as 60mm by the utility model, and the squared paper 3 is in the direction of the width
60 vertical lines are first marked off, are identified respectively with A0, A1, A2, A3 ... A60, to meet GB12023-1989《Plastics are packaged
Band》That clear stipulaties degree of skewness is accurately 1mm in standard, the length of the squared paper 3 according to the lower plate 2-1 length and
Fixed, length dimension is preferably set as 1 meter by the utility model, and the squared paper 3 marks off 1000 horizontal lines in length, respectively
It is identified with B0, B1, B2, B3 ... B1000, therefore, the positive or two-sided of the squared paper 3 is divided into 60000 1*
The grid 3-1 of 1mm, the squared paper 3 can be affixed on the upper surface or lower surface of the lower plate 2-1, and the squared paper 3 also may be used
To be made of other materials, such as：Plastics or wood etc..
Described image sensor 4 is arranged in the top of the positioning component 2, is a CCD (Charge-coupled
Device, charge coupled cell) imaging sensor composition lens group, described image sensor 4 is fixedly installed in the babinet 1
Inside, described image sensor 4 be used for acquire strap by the squared paper when image, and be sent to described image survey
Away from processing module 5, vertical line of the described image ranging processing module 5 the shade outer arcuate peak and squared paper 3 of strap 10
Setpoint distance be compared, so that it may to show that degree of skewness, described image ranging processing module 5 again reach the numerical value of degree of skewness
Host 6, the host 6 includes transfinite automatic alarm module 6-1, display screen 6-2, when the degree of skewness detected is tested beyond defined
Receipts standard, the automatic alarm module 6-1 that transfinites is for sending out sound and/or light alarm, to remind operator, shown display screen 6-
The numerical value of 2 degree of skewness for showing strap 10, described image ranging processing module 5 is a part for the host 6, to institute
The controller for stating host 6 sends signal and executes the instruction of the controller from host 6.
The strap degree of skewness on-line automatic detection device, be additionally provided with forward (FWD) locating wheel 7, go out band locating wheel 8, it is described into
With locating wheel 7, the inner wall for going out to be mounted on the babinet 1 with locating wheel 8, the forward (FWD) locating wheel 7 is set to entering for the babinet 1
Mouthful 1-1 and the positioning component 2 penetrate between the 2-5 of port, described to go out with locating wheel 8 to be set to being pierced by for the positioning component 2
Between port 2-6 and the outlet 1-2 of the babinet 1, the forward (FWD) locating wheel 7, go out band locating wheel 8 by a pair of circle wheel form,
Centre, which is equipped with, to be penetrated for strap 10, the forward (FWD) locating slot 7-1 that is pierced by, goes out band locating slot 8-1, and the forward (FWD) locating wheel 7 goes out band
Locating wheel 8 improves the accurate of strap degree of skewness detection for keeping the both ends of detected strap 10 to be in horizontality
Degree.
The step of strap degree of skewness on-line automatic detection device on-line checking, is as follows：
1, the strap degree of skewness on-line automatic detection device is installed on the production line of strap, and is located at sizing
Between processing section and winding workshop section；
When 2, entering winding workshop section by the cooling strap 10 that carries out shaping that treated of heating, into the babinet 1, institute
The forward (FWD) locating slot 7-1 of forward (FWD) locating wheel 7 is stated, and enters the positioning component 2 by penetrating port 2-5, when strap 10 passes through
Cross it is described go out going out with locating wheel 8 when being come out from the outlet 1-2 of the babinet 1 with locating slot 8-1, so that it may to start the packing
Band-offset gradient on-line automatic detection device carries out on-line checking, and user can be with the frequency according to actual needs setting detection；
3, when strap 10 is in the traveling of the surface of squared paper 3, it is located at the imaging sensor 4 of 2 top of the locating piece
Lens group can acquire image, and the image collected is as shown in fig. 6, when deflection occurs in strap 10, the image collected such as Fig. 7
It is shown；
4, the image collected is sent to described image ranging processing module 5 by described image sensor 4, and described image is surveyed
The setpoint distance of the shade outer arcuate peak of strap 10 and the vertical line of squared paper 3 is fitted away from processing module 5 can
To calculate the degree of skewness numerical value of strap 10, for example, the degree of skewness of strap 10 as shown in Figure 4 is 6mm；
5, described image ranging processing module 5 gives the host 6 calculated degree of skewness data transfer, and real-time display exists
On the screen 6-2 of the host, the person's of being conveniently operated monitoring, when degree of skewness numerical value is more than the range of setting value, transfinite automatic report
Alert module 6-1 sends out word and/or sound and/or light alarm, to remind operator to need the production before shutdown inspection strap
Technique or material；When degree of skewness numerical value is in the range of setting value, the automatic alarm 6-1 that transfinites will not send out any type of report
Alert, 10 harvest of strap is packaged spooled finished product by strap 10 according to normal production procedure, by winder 12, belt 13
11。
The preferred embodiment of the utility model is described in detail above, to those skilled in the art
Speech, the present utility model is not limited to the above embodiments, according to thought provided by the utility model, the meeting in specific implementation mode
There is change place, and these changes also should be regarded as the scope of protection of the utility model.
Claims (10)
1. a kind of strap degree of skewness on-line automatic detection device, it is characterised in that：
It is described including babinet (1), test comparison plate (3), imaging sensor (4), image ranging processing module (5), host (6)
Babinet (1) is equipped with the entrance (1-1) pass in and out for strap (10), exports (1-2), the test comparison plate (3), imaging sensor
(4) it is fixedly installed in the babinet (1), the test comparison plate (3) is equipped with scale, and described image sensor (4) is for adopting
Collect the image of strap and the test comparison plate (3), described image ranging processing module (5) and described image sensor (4)
Electrical connection, for receiving the image and the degree of skewness for calculating strap (10) that described image sensor (4) acquires, the host
(6) it is electrically connected with described image ranging processing module (5), the degree of skewness numerical value for showing strap (10).
2. a kind of strap degree of skewness on-line automatic detection device as described in claim 1, it is characterised in that：
The strap degree of skewness on-line automatic detection device is additionally provided with positioning component (2), and positioning component (2) is equipped with lower plate (2-
1), the test comparison plate (3) is affixed on the upper surface or lower surface of the lower plate (2-1).
3. a kind of strap degree of skewness on-line automatic detection device as claimed in claim 2, it is characterised in that：
The positioning component (2) is additionally provided with positioning column (2-2), upper plate (2-3), and the upper plate (2-3) is tied with the lower plate (2-1)
Structure is identical, and is installed on the lower plate (2-1) by the positioning column (2-2), the lower plate (2-1), positioning column (2-2), on
Plate (2-3) surround jointly one for strap (10) by channel (2-4).
4. a kind of strap degree of skewness on-line automatic detection device as claimed in claim 1 or 2, it is characterised in that：
Test comparison plate (3) surface is covered with the grid of 1*1mm.
5. a kind of strap degree of skewness on-line automatic detection device as described in claim 1, it is characterised in that：
The strap degree of skewness on-line automatic detection device is additionally provided with the automatic alarm that transfinites (6-1), the automatic alarm that transfinites
(6-1) is set in the host (6).
6. a kind of strap degree of skewness on-line automatic detection device as described in claim 3, it is characterised in that：
The strap degree of skewness on-line automatic detection device be additionally provided with forward (FWD) locating wheel (7), go out band locating wheel (8), it is described into
Band locating wheel (7) goes out to be equipped with a pair of of circle wheel with locating wheel (8) and be mounted in the babinet (1).
7. a kind of strap degree of skewness on-line automatic detection device as claimed in claim 6, it is characterised in that：
The forward (FWD) locating wheel (7) is set between the entrance (1-1) and one end of the positioning component (2) of the babinet (1).
8. a kind of strap degree of skewness on-line automatic detection device as claimed in claim 6, it is characterised in that：
It is described go out with locating wheel (8) be set to the positioning component (2) the other end and the babinet (1) outlet (1-2) therewith
Between.
9. a kind of strap degree of skewness on-line automatic detection device as claimed in claims 6 or 7, it is characterised in that：
The forward (FWD) locating wheel (7) is equipped with forward (FWD) locating slot (7-1), and the forward (FWD) locating slot (7-1) is set between two circle wheels.
10. a kind of strap degree of skewness on-line automatic detection device as described in claim 6 or 8, it is characterised in that：
It is described go out band locating wheel (8) be equipped with out band locating slot (8-1), it is described go out band locating slot (8-1) be set to two circle wheel between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721358743.1U CN207876150U (en) | 2017-10-20 | 2017-10-20 | A kind of strap degree of skewness on-line automatic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721358743.1U CN207876150U (en) | 2017-10-20 | 2017-10-20 | A kind of strap degree of skewness on-line automatic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207876150U true CN207876150U (en) | 2018-09-18 |
Family
ID=63500602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721358743.1U Withdrawn - After Issue CN207876150U (en) | 2017-10-20 | 2017-10-20 | A kind of strap degree of skewness on-line automatic detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207876150U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107719790A (en) * | 2017-10-20 | 2018-02-23 | 超威电源有限公司 | A kind of strap degree of skewness on-line automatic detection device |
| CN114812481A (en) * | 2022-05-25 | 2022-07-29 | 广东包庄科技有限公司 | Method for detecting straightness of packing belt |
-
2017
- 2017-10-20 CN CN201721358743.1U patent/CN207876150U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107719790A (en) * | 2017-10-20 | 2018-02-23 | 超威电源有限公司 | A kind of strap degree of skewness on-line automatic detection device |
| CN114812481A (en) * | 2022-05-25 | 2022-07-29 | 广东包庄科技有限公司 | Method for detecting straightness of packing belt |
| CN114812481B (en) * | 2022-05-25 | 2023-09-08 | 广东包庄科技有限公司 | Method for detecting straightness of packing belt |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180918 Effective date of abandoning: 20190820 |
|
| AV01 | Patent right actively abandoned |