CN212892966U - Coiled material automatic metering system - Google Patents
Coiled material automatic metering system Download PDFInfo
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- CN212892966U CN212892966U CN202021524345.4U CN202021524345U CN212892966U CN 212892966 U CN212892966 U CN 212892966U CN 202021524345 U CN202021524345 U CN 202021524345U CN 212892966 U CN212892966 U CN 212892966U
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Abstract
The utility model discloses a coiled material automatic metering system, including being the storage frame, guillootine, rolling machine, rolling platform, wrappage machine, the electronic scale that the assembly line form set gradually, the utility model discloses in still have printer and control box, input the specification, the quantity of the coiled material that the order needs in the control box, the rolling machine rolls the coiled material, meter rice ware measurement rolling machine rolling length, the coiled material is cut off to the guillootine, pack the coiled material on the wrappage machine, weigh through the electronic scale, meter rice ware and electronic scale feed back quantity and weight information to the control box, then the control box can send the instruction for the printer and print out the certification, and paste on the coiled material, put in storage; the utility model discloses realize automated control, measure the length and the weight of coiled material, efficient, satisfy the production demand, the utility model discloses well equipment production error rate is low, reduces labour personnel's use, easily carries out information-based management, has reduced the cost of labor.
Description
Technical Field
The utility model belongs to the technical field of the coiled material production facility, a coiled material automatic metering system is related to.
Background
The coiled material is divided into a metal coiled material and a non-metal coiled material, and when the metal coiled material is produced, the metal plate is rolled and rolled into a thinner metal plate, and then the metal plate is rolled into the metal coiled material; when the non-metal coiled material is produced, a plurality of raw materials are compounded to finally form products such as plates, films and the like, and finally the products are rolled into coils, packaged and warehoused.
Nonmetal coiled material includes rubber slab, plastic film, plastic board, plastic flooring etc. and in the current production facility, need produce panel earlier, then need the manual work to carry out the coiled material that requires model, specification on the order from the warehouse, then tailor out the quantity that needs according to the quantity manual work on the order, pack after artifical measurement length and weight, inefficiency, the productivity is lower to manual operation error rate is higher, and difficult management can not realize automated control.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides a coiled material automatic metering system, fine solution coiled material manual production efficiency low, the productivity is low, can not realize automated control's problem.
In order to realize the purpose, the utility model discloses a technical scheme as follows: an automatic coiled material metering system comprises a storage rack, a cutting machine, a winding platform, a wrapping machine and an electronic scale which are sequentially arranged in a streamline shape;
the cutting machine comprises a first rack and a supporting plate arranged on the top surface of the first rack, a guide assembly is arranged at one end, close to the storage rack, of the first rack, a first pressing roller is arranged at one end, close to the winding machine, of the first rack, a meter counter fixed on the first rack is arranged on the upper surface of the supporting plate, and a cutting assembly is arranged below the supporting plate;
the winding machine comprises a second rack, two winding shafts which can be far away from or close to each other are coaxially arranged at the upper end of the second rack, and one winding shaft is connected with a first driving assembly;
the wrapping machine comprises a third rack, two parallel supporting rollers are arranged on the top surface of the third rack, one end of one supporting roller is connected with a second driving assembly, and a material roller is rotatably connected onto the third rack;
the electronic scale comprises a fourth rack, a bracket is arranged on the top surface of the fourth rack, and a weighing sensor is connected between the bracket and the fourth rack;
the electronic scale is characterized in that a printer and a control box are arranged beside the electronic scale, and the meter counter, the cutting assembly, the first driving assembly, the second driving assembly, the weighing sensor and the printer are all electrically connected with the control box.
Further, the storage frame includes the sixth frame, the sixth frame is provided with the liftable frame, the downside of frame and the lower extreme of sixth frame are equidistant to be arranged and are had many winding rollers, winding roller and the winding roller in the sixth frame on the frame are crisscross each other and parallel arrangement.
Furthermore, the guide assembly comprises a first support roller which is arranged on the first machine frame and can rotate, and a second press roller which can be adjusted up and down is arranged right above the first support roller.
Further, the cutting assembly comprises a first air cylinder fixed on the first frame in a relative mode, a connecting seat is fixed to a piston rod end of the first air cylinder, two sliding rods are arranged between the connecting seat, two rodless air cylinders capable of sliding in a reciprocating mode are arranged on the sliding rods, a fixing seat is arranged on each rodless air cylinder, a motor is arranged on each fixing seat, a cutting saw is connected to an output shaft of each motor, and a through hole for allowing the cutting saw to extend out of and form a long strip is formed in a supporting plate right above the cutting saw.
Furthermore, a vertical rod fixed on the first rack is arranged right above the through hole, a vertical second cylinder is arranged on the vertical rod, and a piston rod of the second cylinder faces downwards and is connected with a protective cover with a downward opening.
Furthermore, a laser indicator lamp for irradiating the through hole is fixed at the upper end of the upright rod.
Further, one end of the winding platform, which is close to the winding machine, is hinged with a lifting frame, a third cylinder is arranged on the lower side of the lifting frame, a piston rod end of the third cylinder is hinged on the lifting frame, and a cylinder body of the third cylinder is hinged on the winding platform.
Furthermore, a clamping piece is arranged on the lifting frame, and a V-shaped opening is formed in the clamping piece.
Furthermore, two parallel vertical plates capable of translating relatively are arranged on the second rack, threaded holes with opposite thread directions are formed in the upper end and the lower end of each vertical plate, threaded rods connected to the second rack penetrate through the threaded holes, and the second driving assembly is arranged on the vertical plates.
Furthermore, the control box is electrically connected with a PC, and the PC is connected with an RFID reader-writer.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses in, the specification of the coiled material that the input order needs in the control box, quantity, the coiled material that production was accomplished is on the storage shelf, the control box control rolling machine carries out the rolling coiled material, then meter rice ware measurement rolling length of rolling machine, after the quantity of measurement reached the order demand, the rolling machine stopped the rolling, the guillootine cuts off the coiled material, the coiled material rolls through the rolling platform and falls on the lapping machine, pack the coiled material on the lapping machine, weigh through the electronic scale at last, meter rice ware and electronic scale feed back quantity and weight information to the control box in, then the control box can give the instruction for the printer, print out the certification, and paste on the coiled material, put in storage; the utility model discloses realize automated control, measure the length and the weight of coiled material, efficient, satisfy the production demand, the utility model discloses well equipment production error rate is low, reduces labour personnel's use, and easy management has reduced the cost of labor.
2. The utility model discloses in, the distance between two wind-up rolls in the rolling machine can be adjusted, can be suitable for the production of the coiled material of different width, has strengthened the utility model discloses an application scope.
3. The utility model discloses in, accomplish the back at the rolling machine with the coiled material rolling, can lift up the frame and lift up the coiled material through setting up on the rolling platform and lift up the rolling platform, saved the labour.
4. The utility model discloses in, can input the IC-card with order information in PC and the RFID read write line, read and write through the IC-card can be to control box input instruction, and informationization and industrialization combine together, and the control and management of being convenient for further improve degree of automation.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a cutting assembly;
FIG. 3 is a schematic view of the winder and the winding platform in cooperation;
fig. 4 is a front view of the wrapping machine;
FIG. 5 is a front view of the magazine;
FIG. 6 is an enlarged view of section I of FIG. 1;
FIG. 7 is an enlarged view of section II of FIG. 1;
FIG. 8 is an enlarged view of section III of FIG. 1;
fig. 9 is an enlarged view of a portion IV in fig. 1.
In the figure: storage rack (1), guillootine (2), rolling machine (3), rolling platform (4), lapping machine (5), electronic scale (6), printer (7), control box (8), pole setting (9), second cylinder (10), safety cover (11), laser pilot lamp (12), lift up frame (13), third cylinder (14), fastener (15), opening (16), riser (17), sixth frame (101), frame (102), winding roller (103), first frame (201), backup pad (202), direction subassembly (203), first compression roller (204), meter rice ware (205), cut off subassembly (206), second frame (301), rolling axle (302), first drive assembly (303), third frame (501), backing roller (502), second drive assembly (503), material roller (504), fourth frame (606), bracket (607), Weighing sensor (608), first bearing roller (2031), second compression roller (2032), first cylinder (2061), connecting seat (2062), slide bar (2063), rodless cylinder (2064), fixing base (2065), motor (2066), cut saw (2067), through-hole (2068).
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the automatic coiled material metering system of the present invention comprises a storage rack 1, a cutting machine 2, a winding machine 3, a winding platform 4, a wrapping machine 5, and an electronic scale 6, which are sequentially arranged in a streamline shape;
as shown in fig. 2, 7 and 8, the cutting machine 2 includes a first frame 201 and a support plate 202 disposed on the top surface of the first frame 201, a guide assembly 203 is disposed at one end of the first frame 201 close to the storage rack 1, a first pressure roller 204 is disposed at one end of the first frame 201 close to the winding machine 3, specifically, the guide assembly 203 includes a first roller 2031 disposed on the first frame 201, two ends of the first roller 2031 are mounted on the first frame 201 through a bearing and a bearing seat, so that the first roller 2031 can rotate, a second pressure roller 2032 is disposed right above the first roller 2031, two ends of the second pressure roller 2032 are both connected to an air cylinder, the two air cylinders are connected to the same air path through an electromagnetic valve, and the action of the air cylinder is synchronously controlled, so as to achieve the function of adjusting the second pressure roller 2032 up and down; the utility model discloses a length of measuring device 205, including the support plate 202 upper surface be provided with meter counter 205 fixed in on first frame 201, meter counter 205's model is H7JC2+ LK80, the support plate 202 below is provided with cuts off subassembly 206, and the coiled material passes from the centre of first bearing roller 2031 and second compression roller 2032 earlier, again from the bypass of the below of first compression roller 204, and last winding is received the winder 3, can be with the coiled material tensioning, and meter counter 205 rolls on the upper surface of coiled material, measures the length of the coiled material that passes through meter counter 205.
Specifically, as shown in fig. 2, the cutting assembly 206 includes a first cylinder 2061 relatively fixed to the first frame 201, a connecting seat 2062 is fixed to a piston rod end of the first cylinder 2061, two sliding rods 2063 are arranged between the two connecting seats 2062, a rodless cylinder 2064 sliding back and forth is arranged on the two sliding rods 2063, a fixing seat 2065 is arranged on the rodless cylinder 2064, a motor 2066 is arranged on the fixing seat 2065, a cutting saw 2067 is connected to an output shaft of the motor 2066, a long strip-shaped through hole 2068 for the cutting saw 2067 to extend out is arranged on the support plate 202 right above the cutting saw 2067, when the coiled material is cut, the first cylinder 2061 is moved to lift the connecting seat 2062, then the cutting saw 2067 extends into the through hole 2068, the rodless cylinder 2064 slides back and forth, the motor 2066 drives the cutting saw 2067 to rotate, and the coiled material is cut.
As shown in fig. 3, the winding machine 3 includes a second frame 301, two winding shafts 302 which can be far away from or close to each other are coaxially arranged at the upper end of the second frame 301, one winding shaft 302 is connected with a first driving assembly 303, specifically, two parallel vertical plates 17 which can translate relatively are arranged on the second frame 301, threaded holes with opposite thread directions are formed in the upper end and the lower end of each vertical plate 17, threaded rods connected to the second frame 301 penetrate through the threaded holes, the second driving assembly 503 is arranged on the vertical plates 17, the vertical rods 9 are arranged on the second frame 301 through sliding rails and pulley structures, a hand wheel is arranged at one end of each threaded rod, and the hand wheel is rotated to adjust the distance between the vertical plates 17 so as to adapt to coiled materials with different widths.
As shown in fig. 4, the wrapping machine 5 includes a third frame 501, two support rollers 502 parallel to each other are disposed on the top surface of the third frame 501, one end of one support roller 502 is connected with a second driving assembly 503, and a material roller 504 is rotatably connected to the third frame 501; the material roller 504 is provided with a packaging film, when the coiled material falls on the two supporting rollers 502, the film on the material roller 504 is wrapped on the coiled material, the second driving assembly 503 drives one supporting roller 502 to rotate, and when the coiled material rotates, the coiled material is wrapped by the film, so that the packaging operation of the coiled material is completed.
As shown in fig. 1 and 9, the electronic scale 6 includes a fourth rack 606, a bracket 607 is disposed on a top surface of the fourth rack 606, a load cell 608 is connected between the bracket 607 and the fourth rack 606, the load cell 608 is a UDA load cell 608, and the control box 8 is electrically connected with an XK310iN control instrument; the wrapped roll is rolled onto the carriage 607 and the load cell 608 weighs, after the weight is passed the load cell 608 transmits a signal to the control box 8 and the weight is displayed on the XK3101N control gauge.
The utility model discloses in, the next door of electronic scale 6 is provided with printer 7 and control box 8, the model of printer 7 is OKI5700F, is provided with operating mode machine and PLC control mainboard in the control box 8, and PLC control directly obtains common general knowledge for technical staff in the field, no longer has repeated once more, meter rice ware 205, cut off subassembly 206, first drive assembly 303, second drive assembly 503, weighing sensor 608 and printer 7 all with control box 8 electric connection, specific, all cylinders in the above-mentioned scheme are all through the break-make of its gas circuit of solenoid valve control, are connected to control box 8 with the solenoid valve, 8 control solenoid valves of control box and then control cylinder's action.
According to the above technical solution, the working principle of the present invention is as follows, the distance between two vertical plates 17 is adjusted by a screw, a winding drum is arranged on the winding shaft 302, the coiled material on the storage rack 1 is firstly drawn out, and passes through the guiding component 203, the supporting plate 202 and the first pressing roller 204, and then is wound on the winding drum arranged on the winding machine 3, the length information of the coiled material required on the order is firstly input in the control box 8, then an instruction is sent to the first driving component 303 of the winding machine 3, the first driving component 303 drives the winding shaft 302 to rotate, the coiled material is wound, the coiled material length is simultaneously measured by the meter 205, when the coiled material length reaches the preset value of the control box 8, the meter 205 sends a signal to the control box 8, then the control box 8 sends an instruction to the first driving component 303 and the cutting component 206, the first driving component 303 stops, the cutting component 206 operates to cut the coiled material, the screw rod is rotated to put down the winding drum, the winding drum rolls down along the winding platform 4 to complete winding ending work, then the coiled material is rolled onto the wrapping machine 5, the control box 8 sends an instruction to the second driving assembly 503, the second driving assembly 503 drives the supporting roller 502 to complete packaging operation, then the packaged coiled material is weighed on the electronic scale 6, the weighing sensor 608 feeds back weight information to the control instrument and the control box 8, the control box 8 sends an instruction to the printer 7, the printer 7 prints out the information that the certification contains the length, weight, type, specification and the like of the coiled material, the certification is adhered to the surface of the coiled material, the order requirement is met, the coiled material which is wound and packaged can be stored in a warehouse, the automation degree is high, and the capacity is high.
In this embodiment, the storage rack 1 includes a sixth rack 101, the sixth rack 101 is provided with a liftable frame 102, a plurality of winding rollers 103 are arranged at equal intervals on the lower side of the frame 102 and the lower end of the sixth rack 101, the winding rollers 103 on the frame 102 and the winding rollers 103 on the sixth rack 101 are staggered and arranged in parallel, a coiled material is sequentially wound around the plurality of winding rollers 103, and the coiled material is lifted up through the frame 102, so that the coiled material is lengthened along the length of the coiled material, the number of the coiled material stored in the frame is large, the flatness of the coiled material is also improved, specifically, the frame 102 is connected to the sixth rack 101 through a chain and a chain wheel, and then a cylinder traction chain is arranged, so that the lifting and the lowering of the frame 102 are realized.
In this embodiment, as shown in fig. 1 and 6, a vertical rod 9 fixed on the first frame 201 is arranged right above the through hole 2068, a vertical second cylinder 10 is arranged on the vertical rod 9, a piston rod of the second cylinder 10 faces downward and is connected with a protective cover 11 with a downward opening, when the cutting is performed, the control box 8 sends an instruction to the second cylinder 10, the second cylinder 10 extends, then the protective cover 11 is arranged right above the through hole 2068 and presses the coiled material, so that the cutting by the cutting saw 2067 is facilitated, and the safety of the device is also improved.
In this embodiment, the laser indicator 12 that irradiates the through hole 2068 is fixed to the upper end of the vertical rod 9, and can indicate the position of the elongated through hole 2068, that is, the cutting position.
In this embodiment, as shown in fig. 3, one end of the winding platform 4 close to the winding machine 3 is hinged to a lifting frame 13, a third cylinder 14 is arranged on the lower side of the lifting frame 13, a piston rod end of the third cylinder 14 is hinged to the lifting frame 13, a cylinder body of the third cylinder 14 is hinged to the winding platform 4, the third cylinder 14 is also connected to an electromagnetic valve, the electromagnetic valve is also electrically connected to the control box 8, a clamping member 15 is arranged on the lifting frame 13, a V-shaped notch 16 is arranged on the clamping member 15, after the winding of the coiled material is completed, the control box 8 controls the third cylinder 14 to lift, the lifting frame 13 is lifted, the notch 16 is just clamped at two ends of the winding drum, the third cylinder 14 continues to lift, two ends of the winding drum are separated from the clamping member 15, and then the winding drum rolls on the winding platform 4, so that labor force is saved.
In this embodiment, 8 electric connection of control box has the PC, the PC is connected with the RFID read write line, and the back is assigned to the order, through PC and RFI read write line with information input to the IC-card, the workman can with the IC-card in the information brush out input to control box 8 in, obtain the type, specification and the length that need the coiled material to meter rice ware 205 can feed back the length that the coiled material needs, the control and management system of being convenient for, further improved degree of automation.
In this embodiment, the first driving assembly 303 and the second driving assembly 503 adopt a belt transmission structure or a sprocket transmission structure, and are driven by a driving motor, which can be selected according to the rotation speed and the load, and are not described herein again.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a coiled material automatic metering system which characterized in that: comprises a material storage rack (1), a cutting machine (2), a winding machine (3), a winding platform (4), a wrapping machine (5) and an electronic scale (6) which are sequentially arranged in an assembly line shape;
the cutting machine (2) comprises a first rack (201) and a supporting plate (202) arranged on the top surface of the first rack (201), a guide assembly (203) is arranged at one end, close to the storage rack (1), of the first rack (201), a first pressing roller (204) is arranged at one end, close to the winding machine (3), of the first rack (201), a meter counter (205) fixed on the first rack (201) is arranged on the upper surface of the supporting plate (202), and a cutting assembly (206) is arranged below the supporting plate (202);
the winding machine (3) comprises a second rack (301), two winding shafts (302) which can be far away from or close to each other are coaxially arranged at the upper end of the second rack (301), and one winding shaft (302) is connected with a first driving assembly (303);
the wrapping machine (5) comprises a third rack (501), two supporting rollers (502) which are parallel to each other are arranged on the top surface of the third rack (501), one end of one supporting roller (502) is connected with a second driving assembly (503), and a material roller (504) is rotatably connected onto the third rack (501);
the electronic scale (6) comprises a fourth machine frame (606), a bracket (607) is arranged on the top surface of the fourth machine frame (606), and a weighing sensor (608) is connected between the bracket (607) and the fourth machine frame (606);
a printer (7) and a control box (8) are arranged beside the electronic scale (6), and the meter counter (205), the cutting component (206), the first driving component (303), the second driving component (503), the weighing sensor (608) and the printer (7) are electrically connected with the control box (8).
2. The web auto-metering system of claim 1, wherein: storage frame (1) includes sixth frame (101), sixth frame (101) are provided with liftable frame (102), the downside of frame (102) and the lower extreme of sixth frame (101) are equallyd interval to be arranged and are had many winding rollers (103), winding roller (103) on frame (102) and winding roller (103) on sixth frame (101) are crisscross each other and parallel arrangement.
3. The web auto-metering system of claim 1, wherein: the guide assembly (203) comprises a first supporting roller (2031) which is arranged on the first frame (201) and can rotate, and a second pressing roller (2032) which can be adjusted up and down is arranged right above the first supporting roller (2031).
4. The web auto-metering system of claim 1, wherein: the cutting-off assembly (206) comprises a first air cylinder (2061) relatively fixed on a first rack (201), a connecting seat (2062) is fixed at a piston rod end of the first air cylinder (2061), two sliding rods (2063) are arranged between the connecting seats (2062), a rodless air cylinder (2064) capable of sliding in a reciprocating mode is arranged on the two sliding rods (2063), a fixing seat (2065) is arranged on the rodless air cylinder (2064), a motor (2066) is arranged on the fixing seat (2065), a cutting saw (2067) is connected to an output shaft of the motor (2066), and a long-strip-shaped through hole (2068) for the cutting saw (2067) to extend out is formed in a supporting plate (202) right above the cutting saw (2067).
5. The web auto-metering system of claim 4, wherein: be provided with pole setting (9) that are fixed in on first frame (201) directly over through-hole (2068), be provided with vertical second cylinder (10) on pole setting (9), the piston rod of second cylinder (10) is down and be connected with opening safety cover (11) down.
6. The web auto-metering system of claim 5, wherein: and a laser indicator lamp (12) irradiating the through hole (2068) is fixed at the upper end of the upright rod (9).
7. The web auto-metering system of claim 1, wherein: one end, close to the winding machine (3), of the winding platform (4) is hinged to a lifting frame (13), a third air cylinder (14) is arranged on the lower side of the lifting frame (13), a piston rod end of the third air cylinder (14) is hinged to the lifting frame (13), and a cylinder body of the third air cylinder (14) is hinged to the winding platform (4).
8. The web auto-metering system of claim 7, wherein: a clamping piece (15) is arranged on the lifting frame (13), and a V-shaped notch (16) is arranged on the clamping piece (15).
9. The web auto-metering system of claim 1, wherein: the second rack (301) is provided with two parallel vertical plates (17) capable of translating relatively, the upper end and the lower end of each vertical plate (17) are provided with threaded holes with opposite thread directions, threaded rods connected to the second rack (301) penetrate through the threaded holes, and the second driving assembly (503) is arranged on the vertical plates (17).
10. The web auto-metering system of claim 1, wherein: the control box (8) is electrically connected with a PC (personal computer), and the PC is connected with an RFID reader-writer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021524345.4U CN212892966U (en) | 2020-07-27 | 2020-07-27 | Coiled material automatic metering system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021524345.4U CN212892966U (en) | 2020-07-27 | 2020-07-27 | Coiled material automatic metering system |
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| CN212892966U true CN212892966U (en) | 2021-04-06 |
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| CN202021524345.4U Active CN212892966U (en) | 2020-07-27 | 2020-07-27 | Coiled material automatic metering system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184584A (en) * | 2021-05-07 | 2021-07-30 | 佛山市三水南基塑胶制品有限公司 | Artificial imitation leather rubbing and rolling device |
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2020
- 2020-07-27 CN CN202021524345.4U patent/CN212892966U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184584A (en) * | 2021-05-07 | 2021-07-30 | 佛山市三水南基塑胶制品有限公司 | Artificial imitation leather rubbing and rolling device |
| CN113184584B (en) * | 2021-05-07 | 2021-11-05 | 佛山市三水南基塑胶制品有限公司 | Artificial imitation leather rubbing and rolling device |
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