CN212890855U - Upright plane operation tool - Google Patents
Upright plane operation tool Download PDFInfo
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- CN212890855U CN212890855U CN202021425813.2U CN202021425813U CN212890855U CN 212890855 U CN212890855 U CN 212890855U CN 202021425813 U CN202021425813 U CN 202021425813U CN 212890855 U CN212890855 U CN 212890855U
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Abstract
The utility model belongs to the technical field of shipbuilding auxiliary assembly. A vertical plane operation tool comprises a scaffold tool, wherein the scaffold tool comprises four first vertical rods positioned at four corners of the scaffold tool, a plurality of working platforms are arranged on the four first vertical rods from top to bottom, and a manhole cover and a platform plate are arranged on each working platform side by side; the working platforms are connected through a straight ladder, and the straight ladder is positioned below the manhole cover corresponding to the upper working platform; a chuck seat plate is arranged on the upper working platform, a chuck plate is arranged on the chuck seat plate, the chuck plate is perpendicular to the scaffold tool, and a mounting groove is formed in the chuck plate; a support rod is arranged on the lower working platform and is perpendicular to the scaffold tool; the supporting rod and the clamping head plate are positioned on the same side of the scaffold tool; the supporting rod, the chuck plate and the vertical ladder are positioned at two sides of the scaffold tool. The utility model discloses in being used for solving current lower deck and folding the perpendicular electrogas welding operation of seam, use the scaffold pipe to set up the repeated heavy technical problem of task of taking, tearing open of operation platform.
Description
Technical Field
The utility model belongs to the technical field of shipbuilding auxiliary assembly, concretely relates to plane operation frock stands vertically.
Background
In the ship manufacturing process, when the lower side cabin sections are combined, the folding seam is a vertical seam, and the electric welding operation at the position adopts vertical gas electric welding. After the group in the conventional method is hoisted in place, an operation platform is erected by using a scaffold pipe, personnel enter the operation after the erection, the platform is dismantled after the operation is finished, and the repeated erection and dismantling tasks of the platform are heavier.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a plane operation frock stands vertically to solve present lower deck fold seam perpendicular gas electric welding operation, use the scaffold pipe to set up the repeated heavy technical problem of task of taking, tearing open of operation platform.
In order to solve the technical problem, the utility model adopts the following technical scheme that the vertical plane operation tool is characterized by comprising a scaffold tool, wherein the scaffold tool comprises four first vertical rods positioned at four corners of the scaffold tool, a plurality of working platforms are arranged on the four first vertical rods from top to bottom, and each working platform is provided with a manhole cover and a platform plate side by side; the manhole covers between the upper working platform and the lower working platform are arranged in a staggered mode, and the platform plates between the upper working platform and the lower working platform are arranged in a staggered mode; the working platforms are connected through a straight ladder, and the straight ladder is positioned below the manhole cover corresponding to the upper working platform;
a chuck seat plate is arranged on the upper working platform, a chuck plate is arranged on the chuck seat plate and is perpendicular to the scaffold tool, and a mounting groove is arranged on the chuck plate and is vertical to the mounting groove;
a support rod is arranged on the lower working platform and is perpendicular to the scaffold tool;
the supporting rod and the clamping head plate are positioned on the same side of the scaffold tool; the supporting rod, the chuck plate and the vertical ladder are positioned at two sides of the scaffold tool.
By adopting the technical scheme, the method has the following beneficial effects:
first, according to the various boats and ships data of building, the preparation the utility model discloses frock, frock pass through the unsettled string of mounting groove on the chuck board and lean on lower storehouse segmentation to support through the bracing piece of frock lower part, guarantee that the frock is in vertical state, the staff of being convenient for gets into not work platform of co-altitude from the frock bottom, carries out perpendicular gas electric welding weldment work. The utility model discloses the frock sets up the construction fast, reduces man-hour such as workman, frock repeatedly usable.
Second, the tooling may move with the segments. The frock adopts the form of hanging to lean on, and unsettled hanging leans on lower storehouse segmentation during the use, and if this position has the operation demand after well group, the frock can remove to next process with the segmentation together.
Fold the technical problem that the seam welding operation need set up not co-altitude scaffold frame for solving not co-altitude boats and ships lower deck, it is right the utility model discloses do further improvement, the bottom work platform of scaffold frock sets up the extension support, the vertical setting of extension support.
The utility model discloses a scaffold frock and extension support's combined adjustment structure according to different ship type operation face height, increases extension support to adapt to the higher ship type of height.
The bottom working platform of the scaffold tool comprises a square frame surrounded by four first angle steels, a manhole cover and a flat bedplate which are arranged on the square frame side by side; the first angle steel opening faces upwards, upper connecting seat plates are arranged at four corners of a bottom working platform of the scaffold tool, and first connecting holes are formed in the upper connecting seat plates;
the extension bracket is of a square structure and comprises four third vertical rods, a top frame and a bottom frame, and a straight ladder is arranged between the top frame and the bottom frame;
the top frame comprises a square frame formed by four second angle steels in a surrounding mode, openings of the second angle steels face downwards, four corners of the top frame are provided with lower connecting base plates, the lower connecting base plates correspond to the upper connecting base plates one by one, and second connecting holes are formed in the lower connecting base plates;
the upper connecting seat plate is connected with the lower connecting seat plate through bolts.
The angle steel of the bottom working platform of the scaffold tool is arranged upwards, and the angle steel of the top frame of the long bracket is arranged downwards, so that the upper and lower connecting seat plates can be conveniently arranged at four corners; the bottom working platform is conveniently and fixedly connected with the top frame of the lengthening bracket through bolts.
To the utility model discloses do further improvement, the bracing piece bottom sets up the connecting seat, sets up the elastic component on the connecting seat.
Right the utility model discloses do further improvement, the bracing piece is located bottom from down on second work platform, the third work platform who counts up.
The utility model discloses do further improvement, the quantity of chuck bedplate is 2, sets up respectively on the first, two work platforms of top from last down number.
The utility model discloses the frock adopts bolted connection chuck plate and extension support, according to the operation face height difference, adjusts the different cooperation relations of selecting extension support and chuck plate. The number of the chuck base plates is two, the chuck base plates are designed on top working platforms with different heights, and when the ship is slightly lower in height, the chuck plates are installed on the lower chuck base plates; when the height of the ship is equal, the chuck plate is arranged on the upper chuck seat plate; when the ship is higher, the chuck plate is installed on the upper chuck seat plate, and the extension bracket is additionally installed, so that the extension bracket and the ground of the installation environment are kept at a proper height.
The utility model is further improved, a first lifting lug is arranged on the chuck seat plate of the first working platform at the top, and the first lifting lug is vertically arranged; and a second lifting lug is arranged on a third working platform with the bottom from bottom to top and is transversely arranged.
To the utility model discloses do further improvement, the length of bracing piece is 500 mm.
The fixture chuck plate and the supporting support rod guarantee that the distance between the fixture and the operation surface is 500mm, normal operation of the vertical gas electric welding machine at the position is guaranteed, and the welding work efficiency is improved.
To the utility model discloses do further improvement, first connecting hole is the round hole, and the second connecting hole is waist shape hole.
The utility model is further improved, the bottom frame of the extension bracket comprises a square frame surrounded by four second angle steels, a manhole cover and a flat bedplate which are arranged on the square frame side by side; a manhole cover of the bottom frame of the extension bracket and a manhole cover of a bottom platform of the scaffold tool are arranged in a staggered mode; the platform plate of the bottom frame of the extension bracket and the platform plate of the bottom platform of the scaffold tool are arranged in a staggered manner; the platform plate of the bottom frame of the lengthening support and the straight ladder of the lengthening support are positioned at the same side of the lengthening support.
Drawings
Fig. 1 is a side view of the scaffold tool of the present invention;
FIG. 2 is a view in the direction A-A of FIG. 1;
FIG. 3 is a view in the direction B-B in FIG. 1;
FIG. 4 is a view in the direction of C-1 in FIG. 2;
FIG. 5 is a view in the direction of C-2 in FIG. 2\ 8;
FIG. 6 is a view in the direction C-3 of FIG. 2;
fig. 7 is a side view of the extension bracket of the present invention;
FIG. 8 is a view in the direction D-1 in FIG. 7;
FIG. 9 is a view in the direction D-2 of FIG. 7;
FIG. 10 is a view in the direction of C-4 in FIG. 8;
fig. 11 is a schematic structural view of the chuck plate of the present invention;
fig. 12 is a schematic structural view of the support rod of the present invention;
fig. 13 is a first usage state diagram of the vertical plane operation tool according to embodiment 1 of the present invention;
fig. 14 is a second usage state diagram of the vertical plane operation tool in embodiment 1 of the present invention;
fig. 15 is a use state diagram of the vertical plane operation tool according to embodiment 2 of the present invention.
Detailed Description
Example 1
As shown in fig. 1 to 12, the vertical plane operation tool comprises a scaffold tool, the scaffold tool comprises four first vertical rods 101 located at four corners of the scaffold tool, a plurality of working platforms are arranged on the four first vertical rods 101 from top to bottom, and a manhole cover 17 and a platform plate 18 are arranged on each working platform side by side. Manhole covers between the upper working platform and the lower working platform are arranged in a staggered mode, and platform plates between the upper working platform and the lower working platform are arranged in a staggered mode. The top working platform is provided with a guardrail 20.
The working platforms are connected through a straight ladder, and the straight ladder is positioned below the manhole cover corresponding to the upper working platform. The vertical ladder is realized by the following structure: a third vertical rod 102 is arranged between the two first vertical rods 101, and a vertical circular tube 72 is arranged between the third vertical rod 102 and the corresponding first vertical rod 101. The upper working platform and the lower working platform are provided with guardrail round pipes 71. And a first guardrail round tube 71 and a second guardrail round tube 8 are arranged between the first vertical rods and the second vertical rods between the upper working platform and the lower working platform.
The upper working platform is provided with a first chuck base plate 11 and a second chuck base plate 12, and the second chuck base plate 12 and the first chuck base plate 11 are respectively arranged on the first working platform and the second working platform at the top. The second chuck base plate 12 is provided with a first lifting lug which is vertically arranged.
The first chuck base plate or the second chuck base plate is provided with a chuck plate 13, the chuck plate 13 is perpendicular to the scaffold tool, the chuck plate 13 is provided with a mounting groove 130, and the mounting groove 130 is vertically arranged.
A support rod 10 is arranged on the lower working platform, and the support rod 10 is perpendicular to the scaffold tool; the support rod 10 and the chuck plate 13 are positioned at the same side of the scaffold tool; the support rod 10, the chuck plate 13 and the vertical ladder are positioned at two sides of the scaffold tool. The bottom of the support rod 10 is provided with a connecting seat 10-1, and the connecting seat 10-1 is provided with an elastic piece 10-2. The number of the supporting rods 10 is 2, and the 2 supporting rods 10 are respectively positioned on a second working platform and a third working platform from bottom to top. The length of the supporting rod is 500 mm. The fixture chuck plate and the supporting support rod guarantee that the distance between the fixture and the operation surface is 500mm, normal operation of the vertical gas electric welding machine at the position is guaranteed, and the welding work efficiency is improved.
According to each type of ship data of building, the preparation the utility model discloses frock, the frock is unsettled to be hung and lean on lower storehouse segmentation through the mounting groove on the chuck board to support through the bracing piece of frock lower part, guarantee that the frock is in vertical state, the staff of being convenient for gets into not work platform of co-altitude from the frock bottom, carries out perpendicular electrogas welding weldment work. The utility model discloses the frock sets up the construction fast, reduces man-hour such as workman, frock repeatedly usable.
The tooling may move with the segments. The frock adopts the form of hanging to lean on, and unsettled hanging leans on lower storehouse segmentation during the use, and if this position has the operation demand after well group, the frock can remove to next process with the segmentation together.
The utility model discloses the frock adopts bolted connection chuck board, according to the operation face height difference, adjusts the different cooperation relations of selecting to lengthen support and chuck board. The number of the chuck base plates is two, the chuck base plates are designed on top working platforms with different heights, and when the ship is slightly lower in height, the chuck plates are installed on the lower chuck base plates; when the ship is in the middle height, the chuck plate is arranged on the upper chuck seat plate.
And a third working platform with the bottom of the working platform erected from bottom to top is provided with a second lifting lug 15, and the second lifting lug 15 is transversely arranged. The second lifting lug 15 is arranged at the same side of the support rod 10.
As shown in fig. 13, the lower deck section has a height 9471mm from the ground. The chuck plate is arranged on a first chuck seat plate through 3 chuck plates, and the chuck plate is connected with the chuck seat plate on the body through 3M 30 bolts. And the fixture is hung on the lower cabin section through the mounting groove on the chuck plate.
As shown in fig. 14, the lower deck section is 11269mm in height from the ground. The chuck plate is arranged on a second chuck seat plate through 3 chuck plates, and the chuck plate is connected with the chuck seat plate on the body by using 3M 30 bolts. And the fixture is hung on the lower cabin section through the mounting groove on the chuck plate.
Example 2
As shown in fig. 1-12 and 15, the vertical plane operation tool comprises a scaffold tool, wherein the scaffold tool comprises four first vertical rods 101 located at four corners of the scaffold tool, a plurality of working platforms are arranged on the four first vertical rods 101 from top to bottom, and a manhole cover 17 and a platform plate 18 are arranged on each working platform side by side. Manhole covers between the upper working platform and the lower working platform are arranged in a staggered mode, and platform plates between the upper working platform and the lower working platform are arranged in a staggered mode. The top working platform is provided with a guardrail 20.
The working platforms are connected through a straight ladder, and the straight ladder is positioned below the manhole cover corresponding to the upper working platform. The vertical ladder is realized by the following structure: a third vertical rod 102 is arranged between the two first vertical rods 101, and a vertical circular tube 72 is arranged between the third vertical rod 102 and the corresponding first vertical rod 101. The upper working platform and the lower working platform are provided with guardrail round pipes 71. And a first guardrail round tube 71 and a second guardrail round tube 8 are arranged between the first vertical rods and the second vertical rods between the upper working platform and the lower working platform.
The upper working platform is provided with a first chuck base plate 11 and a second chuck base plate 12, and the second chuck base plate 12 and the first chuck base plate 11 are respectively arranged on the first working platform and the second working platform at the top. The second chuck base plate 12 is provided with a first lifting lug which is vertically arranged.
The first chuck base plate or the second chuck base plate is provided with a chuck plate 13, the chuck plate 13 is perpendicular to the scaffold tool, the chuck plate 13 is provided with a mounting groove 130, and the mounting groove 130 is vertically arranged.
A support rod 10 is arranged on the lower working platform, and the support rod 10 is perpendicular to the scaffold tool; the support rod 10 and the chuck plate 13 are positioned at the same side of the scaffold tool; the support rod 10, the chuck plate 13 and the vertical ladder are positioned at two sides of the scaffold tool. The bottom of the support rod 10 is provided with a connecting seat 10-1, and the connecting seat 10-1 is provided with an elastic piece 10-2. The number of the supporting rods 10 is 2, and the 2 supporting rods 10 are respectively positioned on a second working platform and a third working platform from bottom to top. The length of the supporting rod is 500 mm. The fixture chuck plate and the supporting support rod guarantee that the distance between the fixture and the operation surface is 500mm, normal operation of the vertical gas electric welding machine at the position is guaranteed, and the welding work efficiency is improved.
According to each type of ship data of building, the preparation the utility model discloses frock, the frock is unsettled to be hung and lean on lower storehouse segmentation through the mounting groove on the chuck board to support through the bracing piece of frock lower part, guarantee that the frock is in vertical state, the staff of being convenient for gets into not work platform of co-altitude from the frock bottom, carries out perpendicular electrogas welding weldment work. The utility model discloses the frock sets up the construction fast, reduces man-hour such as workman, frock repeatedly usable.
The tooling may move with the segments. The frock adopts the form of hanging to lean on, and unsettled hanging leans on lower storehouse segmentation during the use, and if this position has the operation demand after well group, the frock can remove to next process with the segmentation together.
The bottom work platform of scaffold frock sets up the extension support, and the vertical setting of extension support. The utility model discloses a scaffold frock and extension support's combined adjustment structure according to different ship type operation face height, increases extension support to adapt to the higher ship type of height.
The bottom working platform of the scaffold tool comprises a square frame formed by four first angle steels 191, a manhole cover and a platform plate which are arranged on the square frame side by side; the opening of the first angle steel 191 faces upwards, the upper connecting seat plate 161 is arranged at four corners of a bottom working platform of the scaffold tool, a first connecting hole 161-1 is formed in the upper connecting seat plate 161, and the first connecting hole 161-1 is a round hole.
The extension bracket is of a square structure and comprises four third vertical rods 103, a top frame and a bottom frame, and a straight ladder is arranged between the top frame and the bottom frame; the vertical ladder is realized by the following structure: a fourth vertical rod 104 is arranged between the two third vertical rods 103, and a straight ladder round tube 72 is arranged between the fourth vertical rod 104 and the corresponding third vertical rod 103 to form a lengthened support straight ladder. And a first guardrail round tube 71 and a second guardrail round tube 8 are arranged between the third vertical rods between the top frame and the bottom frame and between the third vertical rods and the fourth vertical rods.
The top frame comprises a square frame formed by enclosing four second angle steels 192, the openings of the second angle steels 192 face downwards, four corners of the top frame are provided with lower connecting seat plates 162, the lower connecting seat plates 162 correspond to the upper connecting seat plates 161 one by one, the lower connecting seat plates 162 are provided with second connecting holes 162-1, and the second connecting holes 162-1 are waist-shaped holes;
the upper connection seat plate 161 and the lower connection seat plate 162 are connected by bolts.
The angle steel of the bottom working platform of the scaffold tool is arranged upwards, and the angle steel of the top frame of the long bracket is arranged downwards, so that the upper and lower connecting seat plates can be conveniently arranged at four corners; the bottom working platform is conveniently and fixedly connected with the top frame of the lengthening bracket through bolts.
The utility model discloses the frock adopts bolted connection chuck plate and extension support, according to the operation face height difference, adjusts the different cooperation relations of selecting extension support and chuck plate. The number of the chuck base plates is two, the chuck base plates are designed on top working platforms with different heights, and when the ship is slightly lower in height, the chuck plates are installed on the lower chuck base plates; when the height of the ship is equal, the chuck plate is arranged on the upper chuck seat plate; when the ship is higher, the chuck plate is installed on the upper chuck seat plate, and the extension bracket is additionally installed, so that the extension bracket and the ground of the installation environment are kept at a proper height.
And a third working platform with the bottom of the working platform erected from bottom to top is provided with a second lifting lug 15, and the second lifting lug 15 is transversely arranged. The second lifting lug 15 is arranged at the same side of the support rod 10.
The bottom frame of the extension bracket comprises a square frame surrounded by four second angle steels, a manhole cover and a flat plate, wherein the manhole cover and the flat plate are arranged on the square frame side by side; a manhole cover of the bottom frame of the extension bracket and a manhole cover of a bottom platform of the scaffold tool are arranged in a staggered mode; the platform plate of the bottom frame of the extension bracket and the platform plate of the bottom platform of the scaffold tool are arranged in a staggered manner; the platform plate of the bottom frame of the lengthening support and the straight ladder of the lengthening support are positioned at the same side of the lengthening support.
As shown in fig. 15, the lower deck section is 13700mm in height from the ground. The chuck plate is arranged on a first chuck seat plate through 3 chuck plates, and the chuck plate is connected with the chuck seat plate on the body through 3M 30 bolts. And the fixture is hung on the lower cabin section through the mounting groove on the chuck plate. And the top frame of the extension bracket is connected with a bottom working platform of the scaffold tool by using 4M 22 bolts.
Claims (10)
1. A vertical plane operation tool is characterized by comprising a scaffold tool, wherein the scaffold tool comprises four first vertical rods positioned at four corners of the scaffold tool, a plurality of working platforms are arranged on the four first vertical rods from top to bottom, and a manhole cover and a flat bed plate are arranged on each working platform side by side; the manhole covers between the upper working platform and the lower working platform are arranged in a staggered mode, and the platform plates between the upper working platform and the lower working platform are arranged in a staggered mode; the working platforms are connected through a straight ladder, and the straight ladder is positioned below the manhole cover corresponding to the upper working platform;
a chuck seat plate is arranged on the upper working platform, a chuck plate is arranged on the chuck seat plate and is perpendicular to the scaffold tool, and a mounting groove is arranged on the chuck plate and is vertical to the mounting groove;
a support rod is arranged on the lower working platform and is perpendicular to the scaffold tool;
the supporting rod and the clamping head plate are positioned on the same side of the scaffold tool; the supporting rod, the chuck plate and the vertical ladder are positioned at two sides of the scaffold tool.
2. The vertical plane operation tool according to claim 1, wherein the bottom working platform of the scaffold tool is provided with an extension bracket, and the extension bracket is vertically arranged.
3. The tool of claim 2, wherein the bottom work platform of the scaffold tool comprises a square frame surrounded by four first angle steels, a manhole cover and a platform plate arranged side by side on the square frame; the first angle steel opening faces upwards, upper connecting seat plates are arranged at four corners of a bottom working platform of the scaffold tool, and first connecting holes are formed in the upper connecting seat plates;
the extension bracket is of a square structure and comprises four third vertical rods, a top frame and a bottom frame, and a straight ladder is arranged between the top frame and the bottom frame;
the top frame comprises a square frame formed by four second angle steels in a surrounding mode, openings of the second angle steels face downwards, four corners of the top frame are provided with lower connecting base plates, the lower connecting base plates correspond to the upper connecting base plates one by one, and second connecting holes are formed in the lower connecting base plates;
the upper connecting seat plate is connected with the lower connecting seat plate through bolts.
4. The tool for vertical plane operation according to claim 1, wherein the bottom of the support rod is provided with a connecting seat, and the connecting seat is provided with an elastic member.
5. The vertical plane operation tool according to claim 1, wherein the support rod is positioned on the second working platform and the third working platform from bottom to top.
6. The tooling of claim 1 wherein the chuck base plate is disposed on the top first and second work platforms.
7. The vertical plane operation tool according to claim 6, wherein a first lifting lug is arranged on the chuck seat plate of the first working platform at the top, and the first lifting lug is vertically arranged; and a second lifting lug is arranged on a third working platform with the bottom from bottom to top and is transversely arranged.
8. The tooling of claim 1 wherein the length of the support bar is 500 mm.
9. The apparatus of claim 3, wherein the first connecting hole is a circular hole and the second connecting hole is a kidney-shaped hole.
10. The tool of claim 3, wherein the bottom frame of the extension bracket comprises a square frame formed by four second angle steels, a manhole cover and a flat plate, wherein the square frame is provided with the manhole cover and the flat plate side by side; a manhole cover of the bottom frame of the extension bracket and a manhole cover of a bottom platform of the scaffold tool are arranged in a staggered mode; the platform plate of the bottom frame of the extension bracket and the platform plate of the bottom platform of the scaffold tool are arranged in a staggered manner; the platform plate of the bottom frame of the lengthening support and the straight ladder of the lengthening support are positioned at the same side of the lengthening support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021425813.2U CN212890855U (en) | 2020-07-17 | 2020-07-17 | Upright plane operation tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021425813.2U CN212890855U (en) | 2020-07-17 | 2020-07-17 | Upright plane operation tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212890855U true CN212890855U (en) | 2021-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021425813.2U Active CN212890855U (en) | 2020-07-17 | 2020-07-17 | Upright plane operation tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212890855U (en) |
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2020
- 2020-07-17 CN CN202021425813.2U patent/CN212890855U/en active Active
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