CN212871747U

CN212871747U - A test machine for detecting magnetism controller function

Info

Publication number: CN212871747U
Application number: CN202021589841.8U
Authority: CN
Inventors: 卜祥海; 王世杰
Original assignee: Qiaoshan Fitness Equipment Shanghai Co ltd
Current assignee: Qiaoshan Fitness Equipment Shanghai Co ltd
Priority date: 2020-08-04
Filing date: 2020-08-04
Publication date: 2021-04-02
Anticipated expiration: 2030-08-04

Abstract

The utility model relates to a test machine for detecting magnetic controller function, including the main shaft box, the electricity cabinet case, electricity cabinet incasement has PLC, the electricity cabinet case is overhead to have the power indicator, main shaft box embeds has torsion sensor, main shaft box connects on the main shaft, the main shaft end connection has quick-operation joint, quick-operation joint's shape and magnetic controller shape coincide, the main shaft other end is connected with the speed reducer, the speed reducer is connected with the motor, torsion sensor is respectively through the PLC of circuit connection electricity cabinet incasement, the motor is installed on the X axle bottom plate, X axle bottom plate below is provided with the X axle, and do X to remove along the X axle, the X axle is installed on Y axle bottom plate, Y axle below is provided with the Y axle, and do Y to remove along the Y axle, the Y axle is installed on the Z axle, and do Z to remove along the Z axle, the Z axle is installed on the Z axle box; the utility model discloses can replace the manpower test, can improve work efficiency, promote the product quality, reduce intensity of labour.

Description

A test machine for detecting magnetism controller function

[ technical field ]

The utility model belongs to the technical field of the product test technique and specifically relates to a test machine for detecting magnetic controller function.

[ background art ]

At present, no special equipment for factory detection of the magnetic controller exists in the market, so that all functions cannot be detected before the magnetic controller leaves the factory. In view of the above problems, it would be of great importance to provide a testing machine for magnetic controller detection, and replace the traditional manual testing.

[ contents of utility model ]

The utility model aims at solving foretell not enough and providing a test machine for detecting magnetic controller function, can replace the manpower test, can improve work efficiency, promote the product quality, reduce intensity of labour, accord with national security production and energy-concerving and environment-protective policy.

In order to achieve the purpose, the tester for detecting the function of the magnetic controller comprises a main shaft box body 1 and an electric cabinet box 4, wherein a PLC is arranged in the electric cabinet box 4, a power indicator lamp 5 is arranged on the electric cabinet box 4, a torsion sensor is arranged in the main shaft box body 1, the main shaft box body 1 is connected to a main shaft 7, the end part of the main shaft 7 is connected with a quick coupling 8, the shape of the quick coupling 8 is matched with that of the magnetic controller, the other end of the main shaft 7 is connected with a speed reducer 2, the speed reducer 2 is connected with a motor 3, the motor 3 and the torsion sensor are respectively connected with the PLC in the electric cabinet box 4 through circuits, the motor 3 is installed on an X-axis bottom plate 11, an X-axis 10 is arranged below the X-axis bottom plate 11 and moves along the X-axis 10 in the X direction, the X-axis 10 is installed on a Y-axis bottom plate 15, a Y-axis 16 is arranged, and the Y-axis 16 moves along the Y-axis 16, the Y-axis 16 is installed on a Z-axis 17 and moves along the Z-axis 17 in the Z-axis direction, and the Z-axis 17 is installed on a Z-axis box 18.

Further, the intelligent cabinet is characterized by further comprising a human-computer interface 9, wherein the human-computer interface 9 is electrically connected with a PLC in the electric cabinet 4, the top of the human-computer interface 9 is provided with a three-color lamp 6, and the bottom of the front end of the human-computer interface 9 is provided with a start key 12, a pause key 13 and an emergency stop key 14.

Furthermore, a servo motor 19 is installed at the end of the Y-axis 16, a lead screw 20 is connected to the output end of the servo motor 19, a slider is screwed into the lead screw 20, and the Y-axis bottom plate 15 is installed on the slider and moves along the slide rail 23 in the Y direction under the driving of the servo motor 19 and the lead screw 20.

Furthermore, a second servo motor is installed at the end of the X shaft 10, a second screw rod is connected to the output end of the second servo motor, a second sliding block 21 is screwed into the second screw rod, and the X shaft bottom plate 11 is installed on the second sliding block 21 and moves along the second sliding block 21 in the X direction along the second sliding rail 22 under the driving of the second servo motor and the second screw rod.

Furthermore, a third servo motor is arranged in the Z-axis box 18, the output end of the third servo motor is connected with a third screw rod, a third slide block is screwed into the third screw rod, and the Z axis 17 is connected to the third slide block and moves along with the third slide block in the Z direction under the driving of the third servo motor and the third screw rod.

Further, the servo motor 19, the servo motor II and the servo motor III are respectively connected with the PLC in the electric cabinet box 4 through lines.

Compared with the prior art, the utility model, have following advantage:

(1) the utility model utilizes the testing machine to replace the manual testing, which can improve the working efficiency, improve the product quality, reduce the labor intensity and accord with the national security production and energy-saving and environmental protection policies;

(2) the utility model discloses a PLC connects human-computer interface, and then carries out parameter setting and data monitoring to the test machine through human-computer interface, develops towards the direction of automation, reaches the purpose of accurate test;

(3) the utility model adjusts the X axis, the Y axis and the Z axis through the human-computer interface, so as to rapidly and accurately butt joint the testing machine and the tested product;

(4) the utility model discloses a PLC connects torque sensor, motor and test parameter adjustment, can test multiple product, reaches the purpose of a tractor serves several purposes, is worth popularizing and applying.

[ description of the drawings ]

Fig. 1 is a schematic structural diagram of the present invention;

in the figure: 1. the device comprises a main shaft box body 2, a speed reducer 3, a motor 4, an electric cabinet box 5, a power indicator lamp 6, a three-color lamp 7, a main shaft 8, a quick connector 9, a human-computer interface 10, an X shaft 11, an X shaft bottom plate 12, a start key 13, a pause key 14, an emergency stop key 15, a Y shaft bottom plate 16, a Y shaft 17, a Z shaft 18, a Z shaft box body 19, a servo motor 20, a screw rod 21, a second sliding block 22, a second sliding rail 23 and a sliding rail.

[ detailed description of the invention ]

The invention is further described below with reference to the accompanying drawings:

as shown in the attached figure 1, the utility model provides a test machine for detecting magnetic controller function, including main shaft box 1, electric cabinet box 4, the electric cabinet box 4 embeds has PLC, electric cabinet box 4 embeds has power indicator 5, main shaft box 1 embeds has torsion sensor, main shaft box 1 connects on main shaft 7, main shaft 7 end connection has quick-operation joint 8, the shape of quick-operation joint 8 matches with the magnetic controller shape, the main shaft 7 other end is connected with speed reducer 2, speed reducer 2 is connected with motor 3, torsion sensor respectively through the PLC of circuit connection in electric cabinet box 4, motor 3 installs on X axle bottom plate 11, X axle 10 is provided below X axle bottom plate 11, and make X to move along X axle 10, X axle 10 installs on Y axle bottom plate 15, Y axle bottom plate 15 below is provided with Y axle 16, and make Y to move along Y axle 16, Y axle 16 installs on Z axle 17, and moves in the Z direction along with the Z shaft 17, and the Z shaft 17 is arranged on a Z shaft box 18; the intelligent control cabinet is characterized by further comprising a human-computer interface 9, wherein the human-computer interface 9 is electrically connected with a PLC in the electric cabinet 4, the top of the human-computer interface 9 is provided with a three-color lamp 6, and the bottom of the front end of the human-computer interface 9 is provided with a start key 12, a pause key 13 and an emergency stop key 14.

The Y-axis base plate 15 is arranged on the sliding block and moves along the sliding rail 23 along with the sliding block in the Y direction under the driving of the servo motor 19 and the screw rod 20; a second servo motor is installed at the end part of the X shaft 10, the output end of the second servo motor is connected with a second screw rod, a second sliding block 21 is screwed on the second screw rod, and the X shaft bottom plate 11 is installed on the second sliding block 21 and moves along the second sliding block 21 in the X direction along a second sliding rail 22 under the driving of the second servo motor and the second screw rod; a third servo motor is arranged in the Z-axis box 18, the output end of the third servo motor is connected with a third screw rod, a third slide block is screwed on the third screw rod, and a Z axis 17 is connected to the third slide block and moves along with the third slide block in the Z direction under the driving of the third servo motor and the third screw rod; the servo motor 19, the servo motor II and the servo motor III are respectively connected with the PLC in the electric cabinet box 4 through lines.

Test machine of detection magnetic controller function, headstock box embeds has PLC, the quick-operation joint shape coincide with the magnetic controller shape, the internal torque force transducer that has put of headstock. The human-computer interface is connected with the PLC, and the human-computer interface is provided with: x +, X-; y +, Y-; z +, Z-; the main shaft rotates positively and negatively; test speed setting/display; displaying a torsion value; displaying the power value; setting a qualified range; and displaying the actual value. The three-color lamp, the start key, the pause key and the emergency stop key are arranged on the human-computer interface. The X axis, the Y axis and the Z axis are respectively provided with a servo motor and a screw rod; the X-axis bottom plate, the Y-axis bottom plate and the Z-axis box body are provided with a slide block and a slide rail. The power indicator lamp is arranged on the electric cabinet box, the quick connector is connected to the main shaft, the main shaft is connected with the speed reducer, and the speed reducer is connected with the motor.

After the utility model is powered on, the X & lt- & gt and the X & lt- & gt are operated through the human-computer interface; y +, Y-; and aligning the Z + and Z-adjusting quick connector with the position of the magnetic controller to be tested, and then setting the testing rotating speed and the forward and reverse rotating directions of the motor. The qualified range is divided into three stages: the first stage is qualified, and the three-color lamp is green; the second level is a critical value, and the three-color lamp lights a yellow lamp; the third gear is a defective product, the three-color lamp lights a red light, and the buzzer sounds at the same time. In the test process, the torsion value, the power value, the main shaft rotating speed and the main shaft rotating direction can be checked through a human-computer interface. According to the product requirements, the forward and reverse rotation of the main shaft is tested, and the testing speed is adjusted, so that the purposes of monitoring the torsion and the power are achieved. Pressing the start key starts the test. If the pause is needed, a pause key is pressed. When an emergency occurs, the emergency stop key is pressed.

The present invention is not limited by the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and are all included in the protection scope of the present invention.

Claims

1. A test machine for detecting the function of a magnetic controller is characterized in that: comprises a main shaft box body (1) and an electric cabinet box (4), wherein the electric cabinet box (4) is internally provided with a PLC, the electric cabinet box (4) is provided with a power indicator lamp (5) in an upper position, the main shaft box body (1) is internally provided with a torque sensor, the main shaft box body (1) is connected on a main shaft (7), the end part of the main shaft (7) is connected with a quick joint (8), the shape of the quick joint (8) is matched with that of a magnetic controller, the other end of the main shaft (7) is connected with a speed reducer (2), the speed reducer (2) is connected with a motor (3), the motor (3) and the torque sensor are respectively connected with the PLC in the electric cabinet box (4) through circuits, the motor (3) is arranged on an X shaft bottom plate (11), an X shaft (10) is arranged below the X shaft bottom plate (11) and moves along the X shaft (10), the X shaft (10) is arranged on a Y shaft bottom plate (15), and a Y shaft (16) is arranged below the Y shaft bottom plate (15) and moves along the Y shaft (16) in the Y direction, the Y shaft (16) is installed on a Z shaft (17) and moves along the Z shaft (17) in the Z direction, and the Z shaft (17) is installed on a Z shaft box body (18).

2. The tester for testing the functionality of a solenoid as recited in claim 1, wherein: still include human-computer interface (9), human-computer interface (9) are connected with the PLC electricity in electric cabinet case (4), human-computer interface (9) top is provided with tristimulus lamp (6), human-computer interface (9) front end bottom is provided with start key (12), pause key (13), emergency stop key (14).

3. The tester for testing the functionality of a solenoid as recited in claim 2, wherein: the Y-axis moving mechanism is characterized in that a servo motor (19) is installed at the end of the Y-axis (16), the output end of the servo motor (19) is connected with a screw rod (20), a sliding block is screwed into the screw rod (20), and a Y-axis bottom plate (15) is installed on the sliding block and moves along the sliding rail (23) along with the sliding block under the driving of the servo motor (19) and the screw rod (20).

4. A tester for testing the functionality of a solenoid as recited in claim 3 wherein: the X-axis driving device is characterized in that a second servo motor is installed at the end part of the X-axis (10), the output end of the second servo motor is connected with a second screw rod, a second sliding block (21) is screwed into the second screw rod, and the X-axis bottom plate (11) is installed on the second sliding block (21) and moves along the second sliding rail (22) in the X direction under the driving of the second servo motor and the second screw rod along with the second sliding block (21).

5. The tester for testing the functionality of a solenoid as recited in claim 4, wherein: the Z-axis box body (18) is internally provided with a third servo motor, the output end of the third servo motor is connected with a third screw rod, a third slide block is screwed into the third screw rod, and the Z axis (17) is connected to the third slide block and moves along with the third slide block in the Z direction under the driving of the third servo motor and the third screw rod.

6. The tester for testing the functionality of a solenoid as recited in claim 5, wherein: the servo motor (19), the servo motor II and the servo motor III are respectively connected with a PLC in the electric cabinet box (4) through lines.