CN105563198B - A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property - Google Patents
A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property Download PDFInfo
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- CN105563198B CN105563198B CN201610147453.6A CN201610147453A CN105563198B CN 105563198 B CN105563198 B CN 105563198B CN 201610147453 A CN201610147453 A CN 201610147453A CN 105563198 B CN105563198 B CN 105563198B
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- China
- Prior art keywords
- tool magazine
- manipulator
- combination property
- detection device
- auxiliary reclay
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
Disc type tool magazine and manipulator detection device for combination property, including portable car body, control system, detection device, display and storage system are may move the invention discloses a kind of integrated form；Display and storage system include industrial computer and outside display and communication apparatus, detect that device includes tool magazine combination property detection device, manipulator combination property detection device, 24V D.C. regulated power supplies and data collecting card, the signal output interface of each performance test sensor is connected with the input of data collecting card；Control system includes manipulator performance detection button control area, test device power supply area, tool magazine performance detection button control area, binding post, auxiliary reclay, detects that device and tool magazine combination property detect the signal break-make of each sensor of device for control machinery hand combination property.The present invention can be detected to performances such as the current of electric of numerical control machine tool changer and manipulator, voltage, temperature, manipulator vibrations.
Description
Technical field
The present invention relates to a kind of detection device for combination property applied on Digit Control Machine Tool disc type tool magazine and manipulator, more
Exactly, the present invention relates to a kind of integrated packaged type can be to Digit Control Machine Tool disc type tool magazine current of electric, electricity
Pressure, temperature, cutterhead vibration and manipulator current of electric, voltage, temperature, manipulator vibration, the inlet pressure for cylinder of forging a knife and go out
The device that implication pressure is detected.
Background technology
Digit Control Machine Tool is the basis for improving national manufacture level and equipment, is to weigh the flourishing water of a National Industrial
The flat, important symbol of overall national strength.Disc type tool magazine and manipulator provide to automate as one kind and knife are stored up in process and is changed
A kind of device of knife, is mainly used in the equipment such as machining center, tradition is changed taking human as the main mode of production, by program
Control, can complete a variety of process requirements, processing time-histories is greatly shortened in such as milling, drilling, bore hole, tapping, drop
Low production cost.With continuing to develop for process technology, the combination property to process equipment it is also proposed higher requirement.It is right
The performance parameter of disc type tool magazine and manipulator is detected, obtains its various features ginseng in normal condition and malfunction
Number information, has to the precision Decline law for avoiding failure from occurring, reducing failure-frequency and studying disc type tool magazine and manipulator
Significance, while this is also the important skill for improving disc type tool magazine and manipulator reliability level and whole aircraft reliability level
Art means.
The device for detecting performance of existing disc type tool magazine and manipulator has a lot, and its principle is mainly by disc type
Various kinds of sensors is installed additional on tool magazine and manipulator, gathers its some performance parameter.This have the advantage that can be targetedly
Performance parameter needed for measurement, but building for its pilot system is relatively complicated, site environment is complicated mixed and disorderly, and generally solid
The pilot system of change, so flexibility and convenience are poor, particularly needs a whole set of experiment system when changing test object
System is built again, influences the efficiency and precision of detection.Therefore need a kind of integrated disc type tool magazine of research and development and machinery chiral
Can detection means, can combination property convenient, fast, comprehensively and accurately to disc type tool magazine and manipulator detect.
The content of the invention
To be solved by this invention is that prior art carries out disc type tool magazine and the combination property detection of manipulator is existing
The problem of may move disc type tool magazine and manipulator detection device for combination property there is provided a kind of integrated form, can be to Digit Control Machine Tool
Tool magazine current of electric, voltage, temperature, cutterhead vibration and manipulator current of electric, voltage, temperature, manipulator vibration, cylinder of forging a knife
Inlet pressure and work off one's feeling vent one's spleen pressure detected.
In order to solve the above technical problems, the present invention adopts the following technical scheme that realization：
A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property, including portable car body, control
System processed, detection device, display and storage system；The display and storage system include the work for being arranged on portable vehicle body
Control machine and the outside display outside portable car body and communication apparatus, industrial computer pass through with display and external communications equipment
Cable connection；The detection device includes tool magazine combination property detection device, manipulator combination property detection device, 24V direct currents
Voltage-stabilized power supply and data collecting card, tool magazine combination property detection device and manipulator combination property detection device include multiple respectively
Performance test sensor, all properties test sensor is powered by 24V D.C. regulated power supplies, and the signal output of each sensor
Interface is connected with the input of data collecting card；The control system includes manipulator performance detection button control area, test dress
Put power supply area, tool magazine performance detection button control area, binding post, multiple auxiliary reclays, test device power supply
Area includes test device power switch, and test device power switch one end is connected with the positive pole of 220V AC powers, the other end and
The electrode input end of 24V D.C. regulated power supplies is connected, and manipulator performance detection button control area is switched including multiple buttons, is used for
Control machinery hand combination property detects the signal break-make of each sensor of device, and tool magazine performance detection button control area also includes multiple
Button switch, for controlling tool magazine combination property to detect the signal break-make of each sensor of device, multiple auxiliary reclays are right respectively
The multiple buttons in manipulator performance detection button control area and tool magazine performance detection button control area are answered to switch.
A kind of described integrated form may move disc type tool magazine and manipulator detection device for combination property, the inspection of storehouse combination property
Survey device specifically include a mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor,
Number three-dimensional wireless vibration sensor, inlet pressure transmitter, an outlet pressure transmitter, the manipulator combination property detector
Part specifically includes No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors, two
Number mutual inductance type current sensor, above sensor is powered by 24V D.C. regulated power supplies, and the signal output interface of each sensor
It is connected with the input of data collecting card.
A kind of described integrated form may move disc type tool magazine and manipulator detection device for combination property, the inspection of manipulator performance
Survey button control area and select switch, manipulator current of electric switch, manipulator electric moter voltage switch, machinery entirely including manipulator performance
Torch machine temperature switch, manipulator vibroswitch, the tool magazine performance detection button control area including tool magazine performance select full switch,
Tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure
Switch and tool magazine export baroswitch；Tool magazine performance selects switch one end to be connected with the cathode output end of 24V D.C. regulated power supplies entirely,
The other end is connected with connecting terminal block；Manipulator performance selects switch one end and the cathode output end phase of 24V D.C. regulated power supplies entirely
Even, the other end is connected with connecting terminal block；Tool magazine current of electric switch, tool magazine electric moter voltage are switched, tool magazine motor temperature is switched,
One end of tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine outlet baroswitch is respectively with auxiliary reclay KA2 into
Between relay KA7 coil be connected, the other end is connected with connecting terminal block, auxiliary reclay KA2 to auxiliary reclay KA7 line
The other end of circle is connected with the com mouths of 24V D.C. regulated power supplies；Manipulator current of electric is switched, manipulator electric moter voltage is switched,
One end of manipulator motor temperature switch and manipulator vibroswitch is respectively with auxiliary reclay KA9 to auxiliary reclay KA12's
Coil be connected, the other end is connected with connecting terminal block, auxiliary reclay KA9 to the auxiliary reclay KA12 coil other end and
The cathode output end of 24V D.C. regulated power supplies is connected；Auxiliary reclay KA1 coil one end and the com of 24V D.C. regulated power supplies
Mouth is connected, and the other end is connected with connecting terminal block；Auxiliary reclay KA1 normally opened contact is respectively with auxiliary reclay KA2 into
Between relay KA7 normally-closed contact one end be connected, auxiliary reclay KA2 to auxiliary reclay KA7 normally-closed contact it is another
End respectively with a mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, No. one three
It is connected to the positive pole of wireless vibration sensor, inlet pressure transmitter, the supply input interface of outlet pressure transmitter；It is middle after
Electrical equipment KA8 coil one end is connected with the cathode output end of 24V D.C. regulated power supplies, and the other end is connected with connecting terminal block；In
Between relay KA8 normally opened contact respectively at auxiliary reclay KA9 to auxiliary reclay KA12 normally-closed contact one end be connected,
Auxiliary reclay KA9 to auxiliary reclay KA12 normally-closed contact the other end respectively with No. two three-dimensional wireless vibration sensors,
No. two SMD temperature sensors, No. two Hall-type voltage sensors, the supply input interface of No. two mutual inductance type current sensors
Positive pole be connected.
A kind of described integrated form may move disc type tool magazine and manipulator detection device for combination property, display and storage system
The outside display of system and communication apparatus include display, mouse, keyboard, circumscribed USB interface, display, keyboard, mouse and external
USB interface is arranged on the upper surface of moving body.
A kind of described integrated form may move disc type tool magazine and manipulator detection device for combination property, portable car body bottom
There is the roller of 4 strap brake pin-and-holes in portion, and portable car body is each side welded with before and after 1 moving handle, portable car body
Both sides are each provided with 1 fan double-open type chamber door；The manipulator performance detection button control area, test device power supply area, knife
Each button switch in storehouse performance detection button control area is installed in the upper surface of moving body；The tool magazine combination property detection
Each sensor of device and manipulator combination property detection device is both placed in portable vehicle body.
A kind of described integrated form may move disc type tool magazine and manipulator detection device for combination property, strap brake pin-and-hole
Roller is arranged on the bottom of portable car body by support and bolt, and roller and support are connected by rotating shaft, on the end face of roller
Uniform multiple brake pin-and-holes, brake pin-and-hole can carry out pin connection by split pin.
Compared with prior art the beneficial effects of the invention are as follows：
1. integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property will be conventional
Disc type tool magazine and mechanical integrated device for detecting performance, which are concluded, to become one, and can detect that the classification of performance is more, need to only lead to
The multiple performance parameter of tool magazine and manipulator can easily be detected by crossing push-botton operation, be realized with surveying with stopping.
2. integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property by each composition
It is partially cured inside moving body and moving body bottom add roller, detection means is easily moved, save
The installing/dismounting work repeated, substantially increases the efficiency and precision that performance detection is carried out on different tool magazines and manipulator.
3. integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property can be at nobody
The state of monitoring carries out prolonged automatic running, it is possible to decrease labor intensity, and is applicable to the disc type tool magazine of various models
And manipulator, embody the operability and multifunctionality of the device.
Brief description of the drawings
The present invention is further illustrated below in conjunction with the accompanying drawings：
Fig. 1 is the test that integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property
The structural representation of object disc type tool magazine and manipulator；
Fig. 2 is the test that integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property
The front view of object disc type tool magazine and manipulator；
Fig. 3 is that integrated form of the present invention may move disc type tool magazine and the axle of manipulator detection device for combination property is surveyed
Perspective view；
Fig. 4 is the operation that integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property
The schematic diagram of panel；
Fig. 5 is the inside that integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property
The schematic diagram of structure；
Fig. 6 is the wiring that integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property
Schematic diagram；
Fig. 7 is the wiring that integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property
Partial enlarged drawing at schematic diagram E；
Fig. 8 is that integrated form of the present invention may move disc type tool magazine and the band of manipulator detection device for combination property is stopped
The schematic diagram of the roller of car pin-and-hole；
Fig. 9 is the brake that integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property
The schematic diagram of split pin.
In figure：1. manipulator motor, 2. tool magazine motors, 3. disc type tool magazines, 4. forge a knife back knife cylinder, 5. manipulators, 6.
Handle of a knife, 7. cutters, 8. rollers, 9. portable car bodies, 10. moving handles, 11. tool magazine performance detection button control areas, 12. tests
Installation's power source control zone, 13. manipulator performance detection button control areas, 14. displays, 15. mouses, 16. keyboards are double before 17.
Open type chamber door, 18. circumscribed USB communication ports, 19. industrial computers, a No. 20. mutual inductance type current sensors, a No. 21. Hall-type voltages
Sensor, a No. 22. SMD temperature sensors, a No. 23. three-dimensional wireless vibration sensors, 24. inlet pressure transmitters,
25. outlet pressure transmitter, 26. dividing plates, 27. hooks, 28. No. two three-dimensional wireless vibration sensors, 29. No. two SMD temperature
Sensor, 30. No. two Hall-type voltage sensors, 31. No. two mutual inductance type current sensors, 32. circuit support plates, 33.24V direct currents
Voltage-stabilized power supply, 34. auxiliary reclay coils, 35. data collecting cards, 36. auxiliary reclay contacts, 37. connecting terminal blocks, 38.
Button switch (symbol is S1-S12), 39. brake pin-and-holes, 40. rolling wheel supports, 41. connecting bolts, 42. roller shafts, 43. openings
Pin.
Embodiment
Technical scheme is explained in detail below in conjunction with the accompanying drawings：
First, technical basis of the invention
The structure of disc type tool magazine and arm-and-hand system can be described as follows：It is used as the tested test system of the present invention, although circle
The model of disc tool magazine manipulator is numerous, but its function and principle are essentially identical：All include storage two functions of knife and tool changing, and
The programme-control worked out in digital control system.Refering to Fig. 1, disc type tool magazine and manipulator mainly include disc type tool magazine 3 and machine
5 two components of tool hand.Refering to Fig. 1, disc type tool magazine 3 is used to provide storage cutter position, and each disc type tool magazine 3 provides n storage knife
Position, each storage cutter position has a broach shell, that is, has n broach shell, the program that tool magazine motor 2 can be worked out in digital control system
Lower band moving knife set is controlled to be rotated around the center of circle of disc type tool magazine 3, i.e. position of the broach shell on the circumference of disc type tool magazine 3 is variable
, palette knife set is fixed in its axial direction.It can be stored refering to Fig. 2, in each broach shell on a handle of a knife 6, each handle of a knife
One cutter 7 can be installed, under the control for the program that disc type tool magazine 3 can be worked out in digital control system, correct selection cutter simultaneously adds
To position, i.e., under the control for the program worked out in digital control system, handle of a knife 6 to be changed and its cutter 7 of institute's band with broach shell around
The center of circle of disc type tool magazine 3 turns to the indentation, there of the shell of disc type tool magazine 3, afterwards broach shell forging a knife in knife cylinder 4 of forging a knife back
90 ° are rotated down around the trunnion axis for being fixed on broach shell one end under power effect, makes broach shell and with handle of a knife 6 and its cutter 7 of institute's band
In the state shown in Fig. 2, that is, it is in tool change position.Refering to Fig. 1 and Fig. 2, manipulator 5 is a centrosymmetric component,
Respectively there is a claw at two ends, for tool changing, under the control for the program that it can be worked out in digital control system, by the He of manipulator motor 1
Transmission mechanism drives, and realizes movement vertically and the rotation of the symmetrical centre around its centrosymmetric structure, and manipulator 5 passes through
The combination of above-mentioned action can will be in the handle of a knife 6 of tool change position and its cutter 7 of institute's band and be in numerical control machine in disc type tool magazine 1
The handle of a knife of bed main shaft position and its Tool changeover of institute's band.After Tool changeover is finished, broach shell is returned knife cylinder 4 of forging a knife back
It is rotated by 90 ° under the effect of knife power with the cutter of the handle of a knife after exchange and its institute's band around being fixed on the horizontal axis of broach shell one end
The application scenario of disc type tool magazine and manipulator：The storage cutter position of disc type tool magazine 3 of disc type tool magazine and manipulator
Quantity n is smaller, can accommodate number of cutters 20~30, so, disc type manipulator tool magazine is typically used in minitype vertical type processing
On the miniature numerical control lathe such as center.
Disc type tool magazine and manipulator are concrete structure at this to disc type tool magazine and manipulator, dynamic as known technology
Do not repeat.
In the present embodiment, the BT40 disc type tool magazines and manipulator produced with Dalian Gaojin Numerical Control Group Corp., Ltd. is the most
Test object is introduced, and storage cutter position quantity n is equal between 24, the line in the center of circle of each adjacent broach shell and disc type tool magazine 1
Angle be 15 ° (360 ° divided by 24), tool changing angle γ is 75 °.In embodiment, applied with the disc type manipulator tool magazine big
Exemplified by the VDF1000E type machining centers that even lathe is produced.
The principle of the present invention can be explained as follows：It is demonstrated experimentally that disc type tool magazine and manipulator are when breaking down, tool magazine electricity
The signals such as the inlet pressure and outlet air pressure of the electric current of machine, voltage, temperature, the vibration of tool magazine or knife cylinder of forging a knife back have bright
Aobvious change, the signal such as the electric current of manipulator motor, voltage, the vibration of temperature or manipulator has significant change.So, this hair
In bright, selection mutual inductance type current sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensing
Device, inlet pressure transmitter, outlet pressure transmitter detect that selection mutual inductance type electric current is passed to the above-mentioned performance signals of tool magazine
Sensor, Hall-type voltage sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, the above-mentioned performance to manipulator
Signal is detected.It is described below in detail.
2nd, concrete structure of the invention
Integrated form of the present invention may move disc type tool magazine and manipulator detection device for combination property by portable car
Body, control system, detection device, 4 parts of display and storage system are constituted.
Refering to Fig. 3, described portable car body 9 is rectangle shell structure, and the roller 8 of 4 strap brake pin-and-holes is arranged at bottom,
Portable car body 9 is each side welded with 1 moving handle 10, and the portable front and rear sides of car body 9 are each provided with 1 fan double-open type
Chamber door 17.
Refering to Fig. 8 and Fig. 9, the roller 8 of described strap brake pin-and-hole is arranged on by rolling wheel support 40 and connecting bolt 41
The bottom of portable car body 9.Roller 8 and rolling wheel support 40 are connected by roller shaft 42.Stopped for uniform 5 on the end face of roller 8
Car pin-and-hole 39, brake pin-and-hole 39 and split pin 43 can carry out pin connection, so as to realize brake function.
Refering to Fig. 3, Fig. 4 and Fig. 5, described display and storage system 4 include display 14, and mouse 15, keyboard 16 is external
Usb 18 and industrial computer 19 are constituted.Industrial computer 19 is placed in the inside of portable car body 9；Display 14, keyboard 15, mouse 16
The upper surface of moving body is arranged on circumscribed USB interface 18, and is connected with industrial computer 19 by cable.
Refering to Fig. 5, Fig. 6 and Fig. 7, it is comprehensive that described detection device includes tool magazine combination property detection device, manipulator
Device, the data collecting card 35 of the passage of 24V D.C. regulated power supplies 33 and 32 can be detected.Tool magazine combination property detection device includes one
Number mutual inductance type current sensor 20, a Hall-type voltage sensor 21, a SMD temperature sensor 22, a three-dimensional without
Linearly coupled sensor 23, inlet pressure transmitter 24, outlet pressure transmitter 25, six sensors of the above pass through connecting terminal block
37 binding post a, b is powered by 24V D.C. regulated power supplies 33, and each sensor signal output interface passes through binding post respectively
Binding post c, d, e, f, g, h of row 37 is connected with the input of data collecting card 35.When not working, six sensors are by hanging
Hook 27 hangs on the inside of portable car body 9.Manipulator combination property detection device includes No. two three-dimensional wireless vibration sensors
28th, No. two SMD temperature sensors 29, No. two Hall-type voltage sensors 30, No. two mutual inductance type current sensors 31, the above
Four sensors are powered by binding post m, n of connecting terminal block 37 by 24V D.C. regulated power supplies 33, and the letter of each sensor
Number output interface is connected by binding post i, j, k, l of connecting terminal block 37 with the input of data collecting card 35.Do not work
When, four sensors are hung on dividing plate 26 by hook 27, and dividing plate 26 is connected by bolt with the portable inwall of car body 9.
24V D.C. regulated power supplies 33 are arranged on inside portable car body 9 by screw, and it is powered by 220V alternating currents.Data are adopted
The output end of truck 35 is connected by the interface in industrial computer 19 with industrial computer 19.
Refering to Fig. 4, Fig. 5, Fig. 6 and Fig. 7, described control system includes manipulator performance detection button control area 11, surveyed
Power supply area 12, tool magazine performance detection button control area 13 are put in trial assembly, (each auxiliary reclay is in for multiple auxiliary reclays
Between relay coil 34 and auxiliary reclay contact 36 constitute), circuit support plate 32 and connecting terminal block 37 (there are 32 terminals
Son).
Described manipulator performance detection button control area 11 has 5 button switches, is that manipulator performance is selected entirely respectively
Switch (button switch S2), manipulator current of electric switch (button switch S9), manipulator electric moter voltage switch (button switch
S10), manipulator motor temperature switch (button switch S11), manipulator vibroswitch (button switch S12).Button switch S2 mono-
End is connected with the cathode output end of 24V D.C. regulated power supplies 33, the binding post of the other end and connecting terminal block 37It is connected；
Coil of button switch S9 to the S12 one end respectively with auxiliary reclay KA9 to KA12 is connected, the other end and connecting terminal block 37
Binding postIt is connected, the other end of auxiliary reclay KA9 to KA12 coil and the com mouths of 24V D.C. regulated power supplies 33
It is connected.
There is 1 test device power switch (button switch S0) in described test device power supply area 12.Button switch
S0 one end is connected with the positive pole of 220V AC powers, and the other end is connected with the electrode input end of 24V D.C. regulated power supplies 33.
Described tool magazine performance detection button control area 13 has 7 button switches, is that tool magazine performance selects switch entirely respectively
(button switch S1), tool magazine current of electric switch (button switch S3), tool magazine electric moter voltage switch (button switch S4), tool magazine electricity
Machine temperature switch (button switch S5), tool magazine vibroswitch (button switch S6), tool magazine inlet pressure switch (button switch S7)
With tool magazine outlet baroswitch (button switch S8).Button switch S1 one end and the cathode output end of 24V D.C. regulated power supplies 33
It is connected, 1. the other end is connected with the binding post of connecting terminal block 37；Button switch S3-S8 one end respectively with auxiliary reclay
KA2-KA7 coil is connected, and 1. the other end is connected with the binding post of connecting terminal block 37, auxiliary reclay KA2-KA7 line
The other end of circle is connected with the com mouths of 24V D.C. regulated power supplies 33.
Described auxiliary reclay KA1 coil one end is connected with the com mouths of 24V D.C. regulated power supplies 33, the other end with
1. the binding post of connecting terminal block 37 is connected.Auxiliary reclay KA1 normally opened contact respectively with auxiliary reclay KA2 to KA7
One end of normally-closed contact be connected, the other end of auxiliary reclay KA2 to KA7 normally-closed contact respectively with a mutual inductance type electric current
Sensor 20, Hall-type voltage sensor 21, SMD temperature sensor 22, a three-dimensional wireless vibration sensor
23rd, inlet pressure transmitter 24, the positive pole of the supply input interface of outlet pressure transmitter 25 are connected.Auxiliary reclay KA8's
Coil one end is connected with the com mouths of 24V D.C. regulated power supplies 33, another section with the binding post of connecting terminal block 37It is connected.
Auxiliary reclay KA8 normally opened contact is connected respectively at one end of auxiliary reclay KA9 to KA12 normally-closed contact, middle relay
The other end of device KA9 to KA12 normally-closed contact is passed with No. two three-dimensional wireless vibration sensors 28, No. two SMD temperature respectively
Sensor 29, No. two Hall-type voltage sensors 30, the positive pole of the supply input interface of No. two mutual inductance type current sensors 31 are connected.
Described button switch is arranged on the upper surface of moving body 9, and circuit support plate 32 is fixed in portable car body 9
Portion, the right side of 24V D.C. regulated power supplies 33.Described connecting terminal block 37, button switch 38, auxiliary reclay press diagram side
Formula is connected in circuit support plate.
3rd, workflow of the invention
It can be described as follows using the workflow during present invention：
1. detection device is installed
First, that described integrated form Movable tool magazine and manipulator detection device for combination property are moved into tested tool magazine is attached
Closely, distance will ensure that detection device smoothly can be arranged on tool magazine, and after selection good position, split pin 43 is inserted into brake pin-and-hole
39 are braked.Then, refering to Fig. 1 and Fig. 5, according to the signal of required detection, the detection device needed for choosing is installed in
The correspondence position of test object.A described installation method of mutual inductance type current sensor 20 is by the three-phase electricity of tool magazine motor 2
Semicircle orifice of a certain phase line of source line through a mutual inductance type current sensor 20.A described Hall-type voltage sensor 21
Installation method is respectively at a Hall-type voltage sensor 21 by a certain phase line and zero line of the three-phase power line of tool magazine motor 2
Positive pole and negative pole connect.A described SMD installation method of temperature sensor 22 is to place it in tool magazine motor 2
Surface blend compounds band is fixed.The installation method of a described three-dimensional wireless vibration sensor 23 is that the absorption of its magnetic probe exists
Tool magazine front center position, radio receiver is placed in the range of transmission of wireless signals distance.Described inlet pressure becomes
Device 24 is sent to be arranged in the air inlet pipeline for knife cylinder 4 of forging a knife back.Described outlet pressure transmitter 25 is arranged on knife gas of forging a knife back
In the outlet pipe of cylinder 4.No. two described installation methods of mutual inductance type current sensor 31 are by the three phase mains of manipulator motor 1
Semicircle orifice of a certain phase line of line through No. two mutual inductance type current sensors 31.No. two described Hall-type voltage sensors 30 are pacified
Dress method is respectively at No. two Hall-type voltage sensors 30 by a certain phase line and zero line of the three-phase power line of manipulator motor 1
Positive pole and negative pole connect.No. two described SMD installation methods of temperature sensor 29 are to place it in manipulator motor 1
Surface blend compounds band fix.The installation method of No. two described three-dimensional wireless vibration sensors 28 is to adsorb its magnetic probe
In the center of manipulator claw lower surface, radio receiver is placed in the range of transmission of wireless signals distance.
2. gather signal
Refering to Fig. 4 and Fig. 6, sensor starts to gather signal after installing by control system.Test device is pressed first
The button switch S0 (test device power supply) in power supply area 12.Then, the electric current, voltage, temperature of tool magazine motor are if desired gathered
The signals such as the inlet pressure and outlet air pressure of degree, the vibration of tool magazine and knife cylinder of forging a knife back, then press the control of tool magazine performance detection
The button switch S1 (full choosing) in area 13；If some of above-mentioned signal signal need not be gathered, tool magazine performance detection control is pressed
The button of middle these signals of control in area 13 processed.The signal for for example thinking collection is electric current, the voltage of tool magazine motor, then operation order
To press button switch S1 (full choosing), button switch S5 (motor temperature), button switch S6 (tool magazine vibration), button switch are pressed
S7 (inlet pressure) and button switch S8 (outlet air pressure).Refering to Fig. 6, its circuit theory is：When pressing test device power supply control
After the button switch S0 (test device power supply) in the area 12 processed and button switch S1 (full choosing) of tool magazine performance detection control zone 13, in
Between relay KA1 coil obtain electric, auxiliary reclay KA1 normally opened contact closure, six detection devices obtain normal power supply
And start working；When pressing button switch S5 (motor temperature), button switch S6 (tool magazine vibration), button switch S7 (inlet gas
Pressure) and button switch S8 (outlet air pressure) after, auxiliary reclay KA4, KA5, KA6 and KA7 coil obtain electric, auxiliary reclay
KA4, KA5, KA6 and KA7 normally-closed contact disconnect, SMD temperature sensor 22, three-way vibration sensor 23, an inlet gas
Pressure sensor 24 and outlet baroceptor 25 can not obtain normal power supply and be stopped.Similarly, if desired collection machinery hand
The signals such as the electric current of motor, voltage, the vibration of temperature and manipulator, the then button for pressing manipulator performance detection control zone 11 is opened
Close S2 (full choosing)；If some of above-mentioned signal signal need not be gathered, press in manipulator performance detection control zone 11
Control the button of these signals.For example think collection signal be manipulator motor electric current, voltage, then operation order for press by
Button switch S2 (full choosing), presses button switch S11 (motor temperature) and button switch S12 (manipulator vibration).Refering to Fig. 6, its
Circuit theory is：As the button switch S0 (test device power supply) and tool magazine performance detection that press test device power supply area 12
After the button switch S2 (full choosing) of control zone 11, auxiliary reclay KA8 coil obtains electric, auxiliary reclay KA8 normally opened contact
Closure, six detection devices obtain normal power supply and started working；When pressing button switch S11 (motor temperature) and button is opened
Close after S12 (manipulator vibration), auxiliary reclay KA11 and KA12 coil obtain electric, and auxiliary reclay KA11's and KA12 is normally closed
Contact disconnects, and No. two SMD temperature sensors 29, three-way vibration sensor 28 can not obtain normal power supply and be stopped.
3. display and data storage
Refering to 4, after signal starts collection, the software kit of data collecting card on computer is opened, in display 14
Observable preserves signal collected waveform, can also be exported data file by circumscribed USB interface.
4. close power supply and arrange equipment
After finishing, the button in closure in the first cut-off push button S1-S12 that first shuts down computer, next cut-off push button
S0, then breaks 24V D.C. regulated power supplies 33 from 220V alternating currents, and by used sensor put back to suspension these sensing
On the hook 27 of device, industrial computer 19 is finally closed, split pin 43 is extracted from brake pin-and-hole 39 and releases brake.
Heretofore described embodiment is for the ease of the those skilled in the art it will be appreciated that and should
With the present invention, a kind of a kind of present invention simply embodiment of optimization, or perhaps preferably specific technical scheme, it is only applicable
In a range of different model, the combination property of various sizes of disc type tool magazine and manipulator is detected, outside scope
Different model, the combination property detection of various sizes of disc type tool magazine and manipulator, basic technical scheme is constant, but its institute
It will be changed therewith with the specifications and models of parts, selection standard, the model of auxiliary reclay of such as various sensors, therefore this hair
It is bright to be not limited to implement a kind of this description of more specific technical scheme.If related technical staff is adhering to basic skill of the invention
The equivalent structure change or various modifications that need not move through creative work are made in the case of art scheme all in the guarantor of the present invention
In the range of shield.
Claims (6)
1. a kind of integrated form may move disc type tool magazine and manipulator detection device for combination property, it is characterised in that including movement
Formula car body, control system, detection device, display and storage system；The display and storage system include being arranged on portable car
The industrial computer in portion and the outside outside portable car body show and communication apparatus that industrial computer leads to display and outside in vivo
News equipment passes through cable connection；The detection device includes tool magazine combination property detection device, manipulator combination property detector
Part, 24V D.C. regulated power supplies and data collecting card, tool magazine combination property detection device and manipulator combination property detection device point
Not Bao Kuo multiple performance test sensors, all properties test sensor powers by 24V D.C. regulated power supplies, and each sensor
Signal output interface be connected with the input of data collecting card；The control system includes manipulator performance detection button control
Area, test device power supply area, tool magazine performance detection button control area, binding post, multiple auxiliary reclays, test device
Power supply area includes test device power switch, and test device power switch one end is connected with the positive pole of 220V AC powers,
The other end is connected with the electrode input end of 24V D.C. regulated power supplies, and manipulator performance detection button control area includes multiple buttons
Switch, the signal break-make of each sensor of device, tool magazine performance detection button control area are detected for control machinery hand combination property
Also include multiple buttons switch, for control tool magazine combination property detect each sensor of device signal break-make, multiple centres after
Electrical equipment corresponds to the multiple buttons switch in manipulator performance detection button control area and tool magazine performance detection button control area respectively.
2. a kind of integrated form as claimed in claim 1 may move disc type tool magazine and manipulator detection device for combination property, its
It is characterised by, the tool magazine combination property detection device specifically includes a mutual inductance type current sensor, a Hall-type voltage
Sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, an outlet pressure become
Device is sent, the manipulator combination property detection device specifically includes No. two three-dimensional wireless vibration sensors, No. two SMD temperature
Sensor, No. two Hall-type voltage sensors, No. two mutual inductance type current sensors, above sensor is by 24V DC voltage-stabilizings electricity
Source powers, and the signal output interface of each sensor is connected with the input of data collecting card.
3. a kind of integrated form as claimed in claim 2 may move disc type tool magazine and manipulator detection device for combination property, its
It is characterised by, the manipulator performance detection button control area selects switch, manipulator current of electric to open entirely including manipulator performance
Close, manipulator electric moter voltage switch, manipulator motor temperature are switched, manipulator vibroswitch；The tool magazine performance detection button
Switch, tool magazine current of electric switch, tool magazine electric moter voltage switch, tool magazine motor temperature is selected to open entirely including tool magazine performance in control zone
Pass, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine outlet baroswitch；Tool magazine performance selects switch one end and 24V entirely
The cathode output end of D.C. regulated power supply is connected, and the other end is connected with connecting terminal block；Manipulator performance select full switch one end with
The cathode output end of 24V D.C. regulated power supplies is connected, and the other end is connected with connecting terminal block；Tool magazine current of electric switch, tool magazine
Electric moter voltage switch, tool magazine motor temperature switch, tool magazine vibroswitch, tool magazine inlet pressure switch and tool magazine are worked off one's feeling vent one's spleen and pressed off
Coil of the one end of pass respectively with auxiliary reclay KA2 to auxiliary reclay KA7 is connected, and the other end is connected with connecting terminal block,
Auxiliary reclay KA2 is connected to the other end of auxiliary reclay KA7 coil and the com mouths of 24V D.C. regulated power supplies；Manipulator
Current of electric switch, manipulator electric moter voltage switch, manipulator motor temperature are switched and one end of manipulator vibroswitch is distinguished
It is connected with auxiliary reclay KA9 to auxiliary reclay KA12 coil, the other end is connected with connecting terminal block, auxiliary reclay
The other end of KA9 to auxiliary reclay KA12 coil is connected with the cathode output end of 24V D.C. regulated power supplies；Auxiliary reclay
KA1 coil one end is connected with the com mouths of 24V D.C. regulated power supplies, and the other end is connected with connecting terminal block；Auxiliary reclay
The one end of KA1 normally opened contact respectively with auxiliary reclay KA2 to auxiliary reclay KA7 normally-closed contact is connected, middle relay
Device KA2 to auxiliary reclay KA7 normally-closed contact the other end respectively with a mutual inductance type current sensor, a Hall-type electricity
Pressure sensor, SMD temperature sensor, three-dimensional wireless vibration sensor, inlet pressure transmitter, an outlet pressure
The positive pole of the supply input interface of transmitter is connected；Auxiliary reclay KA8 coil one end and the negative pole of 24V D.C. regulated power supplies
Output end is connected, and the other end is connected with connecting terminal block；Auxiliary reclay KA8 normally opened contact respectively with auxiliary reclay KA9
One end to auxiliary reclay KA12 normally-closed contact is connected, auxiliary reclay KA9 to auxiliary reclay KA12 normally-closed contact
The other end respectively with No. two three-dimensional wireless vibration sensors, No. two SMD temperature sensors, No. two Hall-type voltage sensors
Device, the positive pole of the supply input interface of No. two mutual inductance type current sensors are connected.
4. a kind of integrated form as claimed in claim 1 may move disc type tool magazine and manipulator detection device for combination property, its
It is characterised by, the display and the outside display of storage system and communication apparatus include display, mouse, keyboard, circumscribed USB and connect
Mouthful, display, keyboard, mouse and circumscribed USB interface are arranged on the upper surface of moving body.
5. a kind of integrated form as claimed in claim 1 may move disc type tool magazine and manipulator detection device for combination property, its
It is characterised by, the portable vehicle bottom has the roller of 4 strap brake pin-and-holes, portable car body is each side welded with 1
Individual moving handle, portable car body front and rear sides are each provided with 1 fan double-open type chamber door；The manipulator performance detection button control
Area, test device power supply area, each button switch in tool magazine performance detection button control area are installed in the upper of moving body
Surface；Each sensor of the tool magazine combination property detection device and manipulator combination property detection device is both placed in movable type
Vehicle body.
6. a kind of integrated form as claimed in claim 5 may move disc type tool magazine and manipulator detection device for combination property, its
It is characterised by, the roller of the strap brake pin-and-hole is arranged on the bottom of portable car body, roller and support by support and bolt
Connected by rotating shaft, uniform multiple brake pin-and-holes on the end face of roller, brake pin-and-hole can carry out pin connection by split pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610147453.6A CN105563198B (en) | 2016-03-16 | 2016-03-16 | A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610147453.6A CN105563198B (en) | 2016-03-16 | 2016-03-16 | A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property |
Publications (2)
| Publication Number | Publication Date |
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| CN105563198A CN105563198A (en) | 2016-05-11 |
| CN105563198B true CN105563198B (en) | 2017-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610147453.6A Expired - Fee Related CN105563198B (en) | 2016-03-16 | 2016-03-16 | A kind of integrated form may move disc type tool magazine and manipulator detection device for combination property |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392731B (en) * | 2016-12-13 | 2018-06-15 | 吉林大学 | A kind of disc type manipulator tool magazine swaging clamp falls knife fault pre-alarming device |
| CN108481063B (en) * | 2018-03-14 | 2021-05-07 | 珠海汉迪自动化设备有限公司 | Control method and system of rotary tool magazine |
| CN111360572B (en) * | 2020-03-31 | 2021-11-19 | 新代科技(苏州)有限公司 | Tool magazine control system and control method thereof |
| CN113523870B (en) * | 2021-07-30 | 2022-11-04 | 新代科技(苏州)有限公司 | Machining tool replacing device and control method thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5669056A (en) * | 1979-11-08 | 1981-06-10 | Fanuc Ltd | Robot-equipped machining center |
| CN102507228B (en) * | 2011-09-28 | 2014-06-04 | 南京理工大学 | Disc tool magazine reliability testing device and method |
| CN102507231B (en) * | 2011-10-14 | 2014-01-01 | 南京理工大学 | Device and method for testing reliability of chain-type tool magazine and manipulator |
| CN102785126B (en) * | 2012-08-16 | 2014-07-23 | 大连理工大学 | Tool magazine and automatic tool changer comprehensive performance detecting system |
| CN203936712U (en) * | 2014-06-12 | 2014-11-12 | 沈阳机床(集团)有限责任公司 | A kind of magazine reliability test device |
| CN205394107U (en) * | 2016-03-16 | 2016-07-27 | 吉林大学 | Portable disc type tool magazine of integrated form and manipulator comprehensive properties detection device |
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2016
- 2016-03-16 CN CN201610147453.6A patent/CN105563198B/en not_active Expired - Fee Related
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| CN105563198A (en) | 2016-05-11 |
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Granted publication date: 20171020 Termination date: 20180316 |