CN212860913U

CN212860913U - Automatic production line for engraving and processing hard materials

Info

Publication number: CN212860913U
Application number: CN202020726263.1U
Authority: CN
Inventors: 蒙建宇
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-05-01
Filing date: 2020-05-01
Publication date: 2021-04-02
Anticipated expiration: 2030-05-01

Abstract

The utility model discloses an automatic production line for carving processing hard material belongs to automatic engraving technology field, including loading attachment, mill a device, engraving device, side processingequipment, frame, pay-off mesa, the frame divide into the body frame and attaches the frame, and the pay-off mesa is located the interior middle part of body frame, attaches the place ahead that the frame is located the body frame, and the body frame all sets up the slide rail with attaching to put up, and loading attachment is attaching reciprocating motion on putting up, attach and put up to first processing district, divide into second, third, fourth processing district on the body frame, mill a device, engraving device, side processingequipment are located second to fourth processing district respectively and every device all joins in marriage around motor element, perpendicular motor element, controls motor element, every motor element includes motor, server, speed reducer, and the effect of pay-off mesa is that the conveying or fixed is carved the thing. The utility model has the advantages that: the automatic production line can automatically feed, convey, carve and process the side surfaces.

Description

Automatic production line for engraving and processing hard materials

Technical Field

The utility model relates to an automatic production line for engraving and processing hard material belongs to automatic engraving production line technical field.

Background

The carving machine sold in the market at present can only carve, can not automatically feed, automatically feed and automatically process the side surface, and can only be manually operated when needing to feed and convey; after the carving is finished, if a customer needs to cut edges or grind edges, the processed object needs to be moved to another machine manually, and the carving machine has the defects of labor waste, time waste, labor waste and low efficiency and benefit.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic production line for engraving and processing hard material, to hard material, can automatic feeding, conveying, sculpture, side processing, improved sculpture machining efficiency benefit.

In order to realize the aim, the automatic production line for engraving and processing hard materials comprises a feeding device, a surface grinding device, an engraving device, a side processing device, a frame and a feeding table board, the machine frame is divided into a main frame and an attached frame, the feeding table surface is positioned in the middle of the main frame, the attached frame is positioned in front of the main frame, the main frame and the auxiliary frame are both provided with slide rails, the feeding device reciprocates on the auxiliary frame, the auxiliary frame is a first processing area, the main frame is divided into a second processing area, a third processing area and a fourth processing area, the surface grinding device, the carving device and the side processing device are respectively positioned in the second processing area to the fourth processing area, each device is provided with a front motor component, a rear motor component, a vertical motor component, a left motor component and a right motor component, each motor component comprises a motor, a server and a speed reducer, and an output shaft of the motor is connected with the speed reducer;

the feeding device comprises a first gantry, a gantry straight groove, a sensor, a clamping assembly, a first vertical motor assembly, a first front motor assembly, a first rear motor assembly and a first controller, wherein the first gantry slides back and forth along a track on an attached frame;

the grinding device comprises a grinding device body which comprises a second gantry, a grinding wheel, a movable plate, a fixed plate, a second transverse slide rail and a transverse movable plate, a second front and rear motor assembly, a second vertical motor assembly, a second left and right motor assembly and a second controller, wherein the second gantry slides in a reciprocating manner along a second processing area rail on the main frame;

the engraving device comprises a third gantry, a graver, a third motor assembly, a third controller, a third fixed plate, a third transverse moving plate, a third transverse sliding rail and three groups of motor assemblies, wherein one group of motor assemblies controls the graver to move left and right, one group of motor assemblies controls the graver to move front and back, and the other group of motor assemblies controls the graver to move up and down; the third gantry slides in a reciprocating manner along a third machining area rail on the main frame, the third transverse slide rail is arranged on the side edge of the third gantry, the nicking tool is positioned at the lower end of the third fixed plate, the third transverse plate moves in a reciprocating manner along the third transverse slide rail, and the third fixed plate is attached to the third transverse plate;

the side surface processing device comprises a cantilever, a swing arm, a fourth gantry, a side grinding motor assembly, a side grinding wheel, a dovetail piece and a fourth controller, wherein the cantilever and the swing arm are hung on the fourth gantry and can do transverse reciprocating motion on the gantry, the fourth gantry slides in a reciprocating mode along a fourth processing area rail on the main frame, the dovetail piece is installed on the swing arm, the grinding wheel or a saw blade is installed at the front end of the swing arm, the swing arm is connected with the cantilever through a hinge, the side grinding wheel or the saw blade is adjusted and driven by the dovetail piece to move up and down and left and right, and the side grinding motors are divided into three groups and respectively control the front and back, left and right and up and down movement of the side grinding;

the feeding table board comprises a feeding motor component, a conveying long chain, a small push plate, a rotating shaft and a small baffle, the feeding motor component is divided into two groups, one group is a direct feeding motor component, the other group is a pulling motor component, each group of motor components comprises a motor, a servo and a speed reducer, the direct feeding motor component drives the chain to rotate,

the small push plate is positioned on the long conveying chain and moves along with the long conveying chain, the pulling motor assembly drives the rotating shaft to rotate, the small baffle is positioned on the rotating shaft, when the pulling motor rotates forwards, the small baffle turns sideways and lies flat, and when the pulling motor rotates backwards, the small baffle is erected along with the rotation of the rotating shaft; the automatic control part of the feeding table surface is controlled by a third controller. The size specification of the main frame and the auxiliary frame in the frame depends on the length, width and height of the carved object, and the size specification of the first to fourth processing areas also depends on the length, width and height of the main frame and the auxiliary frame.

The beneficial effects of the utility model are that, a full-automatic hard material sculpture processing lines is provided, ability automatic feeding, conveying, sculpture, side processing, the benefit is high.

Drawings

Fig. 1 is a schematic structural view of an automatic production line for engraving hard materials of the present invention.

Fig. 1-1 is a schematic structural view of the clamping assembly of the present invention, which slides forward along with the first gantry on the auxiliary frame.

Fig. 1-2 is a schematic view of the clamping assembly of the utility model sliding along with the first gantry on the auxiliary frame to clamp and convey the carved object to the feeding table surface.

Fig. 2 is a schematic diagram of the position relationship of each component of the feeding device of the present invention.

Fig. 2-1 is a schematic view showing the positional relationship of the components of the flour milling device of the present invention.

Fig. 2-2 is a schematic view showing the positional relationship of the components of the engraving device of the present invention.

Fig. 2-3 are schematic views of the position relationship of the side processing device of the present invention.

Fig. 2-4 are schematic diagrams of the position relationship between the grinding wheel and the swing arm in the side processing device of the present invention.

Fig. 2-5 are schematic diagrams of the relationship between the cantilever and the swing arm in the side processing device of the present invention.

Fig. 3 is a schematic view of the relationship between the rotating shaft and the small baffle in the feeding table of the present invention.

FIG. 3-1 shows that, when the rotating shaft is pushed by the motor to rotate and the small baffle is turned on one side to lie flat,

the position relation between the rotating shaft and the small baffle is shown schematically. The arrows indicate the direction of the instructions.

Fig. 4 is a schematic diagram of the direction in which the controller sends control information to each motor assembly according to a predetermined command and the controller transmits and receives commands to and from each other.

In the figure: 1-loading device, 101-clamping assembly, 1011-clamping body, 1012-first vertical motor assembly, 102-1 st gantry, 103-gantry straight groove, 104-clamping plate, 2-surface grinding device, 201-grinding wheel, 202-movable plate, 203-fixed plate, 204-second cross slide rail, 205-second cross movable plate, 206-second gantry, 3-engraving device, 301-engraving knife, 302-third fixed plate, 303-third cross movable plate, 304-third cross slide rail, 305-third gantry, 4-side processing device, 401-fourth gantry, 402-side grinding motor assembly, 403-side grinding wheel, 404-swing arm, 405-cantilever, 5-main frame, 6-long feeding table, 601-conveying, 602-motor assembly, 603-small baffle, 604-rotating shaft, 7-attached frame, 701-sliding rail and 8-hard carved object.

Detailed Description

The utility model relates to an automatic production line for engraving and processing hard material is used for carving hard materials such as stone, dry timber, duroplasts, uses the stone material as the example below, and it is right to combine drawing and concrete embodiment the utility model discloses it is right to make further explanation the utility model discloses do further explanation.

The main frame is divided into four processing areas, wherein the first processing area is a feeding area and has the function of automatically clamping and feeding; the second processing area is a grinding area, and the stone is ground into the shape of a face required by a customer, such as an arc face, a plane and the like; the third processing area is a carving area, and the stone is carved into patterns or patterns required by customers; the fourth processing area is a side processing area, and after the patterns required by customers are engraved on the stone, the side of the stone is required to be subjected to processes of trimming or edging, grooving and the like, and the processes are finished in the side processing area. The first, second, third and fourth processing areas are correspondingly provided with a feeding device, a surface grinding device, a carving device and a side processing device respectively, the middle part of the inner abdomen of the main frame is also provided with a feeding table top capable of automatically pushing or stopping a carved object, and in order to achieve the automatic purpose, the first, second, third and fourth processing areas are respectively provided with a first controller, a second controller, a third controller and a fourth controller. In order to make the customer understand the present invention, it is necessary to explain the technical terms mentioned in the present specification, and the "motor assembly" mentioned herein includes a motor, a server and a speed reducer, the first vertical motor assembly refers to a motor assembly for lifting an object in the first processing area, the first horizontal motor assembly refers to a motor assembly for pushing the object to move horizontally in the first processing area, and other components such as the third vertical motor assembly and the third front and rear motor assemblies all interpret their meanings as such; the controller is a single chip microcomputer sold in the market, and the single chip microcomputer can not only read and identify a preset program, but also transmit or receive an instruction; the controllers can transmit and receive instructions and information to each other. The feeding table top is used for conveying or fixing the carved object, and the motor assembly of the feeding table top is controlled by the third controller.

A feeding device is arranged according to figures 1-1, 1-2 and 2, a frame is divided into a main frame and an auxiliary frame, the auxiliary frame is arranged in front of the main frame, a motor component and a vertical chain are arranged on a first gantry, one end of the vertical chain is connected with a clamp body, and the other end of the vertical chain is connected with the motor component, so that the clamp body can move up and down along a vertical slot of the gantry; the second, third and fourth processing areas on the main frame are divided according to the size and the length of the carved object, slide rails are arranged on the main frame for the second to fourth gantry to reciprocate in the second to fourth processing areas respectively, a surface grinding device, a carving device and a side processing device are arranged according to figures 2-1, 2-2 and 2-3, a feeding table top is arranged according to figures 1 and 1-2, the feeding table top is controlled by a third controller, and circuit lines are distributed, so that the carving machine can be used. When a sensor in the feeding device detects the up-down and left-right positions of stones after a switch is started, the sensor transmits signals to a first controller, the first controller sends an instruction, namely a signal requiring starting, a servo in a first vertical motor assembly receives the signals, then a motor is started, a speed reducer is also started, a motor drives a screw rod to push a clamping plate, the clamping plate clamps the stones, a lifting motor assembly is started to lift a clamping assembly to the height of a feeding table board along a straight gantry groove and then stops, at the moment, the clamping plate automatically releases after the first front motor assembly and the rear motor assembly push a first gantry onto the feeding table board, the stones enter the feeding table board, at the moment, the first gantry automatically returns to the original place to wait for an instruction to clamp a second stone, meanwhile, the first controller sends a signal requiring starting of a second motor assembly to a second controller, and the second controller instructs a second motor assembly to start to grind the surface, after the start signal is received by the third controller, the engraving device is instructed to engrave according to the preset pattern, and then the side face processing device is instructed by the fourth controller to edge or cut the edge, so that the whole process of feeding, surface grinding, engraving and side face processing is automatically completed. After the stone is sent to the feeding table top, the third controller can instruct a pulling motor assembly in the feeding table top to rotate forwards, the small baffle plate turns on the side and lies down, the direct-feeding motor assembly is instructed to drive the conveying long chain to move, the stone moves along with the movement of the conveying long chain position, but when the stone is ground or engraved or the side face is machined, the stone needs to be fixed, at the moment, the third controller can instruct the pulling motor assembly in the feeding table top to rotate reversely and instruct the direct-feeding motor assembly to stop, the small baffle plate stands up along with the reverse rotation of the rotating shaft, the effects of fixing and preventing the stone from moving are achieved, the stone is fixed, and the machine can easily perform operations such as grinding and the like.

It should be noted that, if more than one stone is stacked at the front end of the auxiliary frame, the clamping assembly can clamp the highest stone first, and after the first stone enters the fourth processing area, the clamping assembly can automatically clamp the second stone until the clamping is completed.

The protection scope of the present invention is not limited to the embodiment, and any person skilled in the art can deduce conceivable and obvious changes through the contents of the claims, the description and the drawings of the present invention, and still belongs to the protection scope of the present invention.

Claims

1. An automatic production line for engraving and processing hard materials comprises a feeding device, a surface grinding device, an engraving device, a side processing device, a rack and a feeding table board, wherein the rack is divided into a main frame and an auxiliary frame, the feeding table board is positioned in the middle of the main frame, the auxiliary frame is positioned in front of the main frame, and sliding rails are arranged on the main frame and the auxiliary frame respectively;

the side surface processing device comprises a cantilever, a swing arm, a fourth gantry, a side grinding motor assembly, a side grinding wheel, a dovetail piece and a fourth controller, wherein the cantilever and the swing arm are hung on the fourth gantry and transversely reciprocate along the gantry, the fourth gantry reciprocates along a fourth processing area rail on the main frame, the dovetail piece is arranged on the swing arm, the front end of the swing arm is provided with the grinding wheel or a saw blade, the swing arm is hinged with the cantilever, the side grinding wheel or the saw blade moves up and down and left and right and is regulated and driven by the dovetail piece, and the side grinding motors are divided into three groups and respectively control the front and back, left and right and up and down movement of the side grinding wheel;

the feeding table top comprises feeding motor components, a conveying long chain, small push plates, a rotating shaft and small baffles, the feeding motor components are divided into two groups, one group is a direct feeding motor component, the other group is a pulling motor component, each group of motor components comprises a motor, a server and a speed reducer, the direct feeding motor components drive the chain to rotate, the small push plates are positioned on the conveying long chain and move along with the conveying long chain, the pulling motor components drive the rotating shaft to rotate, the small baffles are positioned on the rotating shaft, when the motor is pulled to rotate forwards, the small baffles turn sideways and lie flat, and when the motor rotates backwards, the small baffles stand up along with the reverse rotation of the rotating shaft; the automatic control part of the feeding table surface is controlled by a third controller.

2. The automated manufacturing line for engraving hard materials according to claim 1, wherein any two controllers between the 4 controllers can communicate or receive instructions to each other.

3. The automatic production line for engraving hard materials according to claim 1, wherein the main frame and the auxiliary frame in the machine frame have dimensions determined according to the length, width and height of the object to be engraved, and the first to fourth processing areas have dimensions determined according to the length, width and height of the main frame and the auxiliary frame.