CN212860752U - Gluing mechanism and cloth laminating machine - Google Patents
Gluing mechanism and cloth laminating machine Download PDFInfo
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- CN212860752U CN212860752U CN202020811950.3U CN202020811950U CN212860752U CN 212860752 U CN212860752 U CN 212860752U CN 202020811950 U CN202020811950 U CN 202020811950U CN 212860752 U CN212860752 U CN 212860752U
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- aerogel felt
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Abstract
The utility model discloses a gluing mechanism, which is used for gluing aerogel felt; the glue spreading mechanism comprises a cylindrical glue spreading roller and a glue blocking mechanism arranged at the glue spreading roller; the aerogel felt bypasses below the gluing roller; the inner surface of the glue blocking mechanism and the cylindrical surface of the gluing roller form a glue containing groove together, and the aerogel felt is positioned below the glue containing groove. The utility model also discloses a cloth rigging machine that contains above-mentioned rubber coating mechanism. The gluing mechanism of the embodiment of the application, the inner surface of the glue blocking mechanism and the cylindrical surface of the gluing roller jointly form a glue containing groove, so that the aerogel felt to be glued is positioned below the gluing roller. When the gluing roller rolls, the gluing roller easily drives the glue to downwards onto the aerogel felt due to the principle of gravity, so that the glue quantity coated on the aerogel felt is enough, and the aerogel felt is tightly attached to the cloth; the problem that the aerogel felt is not firmly attached to the cloth due to too little glue is avoided.
Description
Technical Field
The utility model belongs to the technical field of the processing production to aerogel felt, concretely relates to rubber coating mechanism and cloth rigging machine.
Background
The aerogel felt is formed by fusing aerogel raw materials to a needled felt with a fiber yarn structure by a special process to form a felt body. The aerogel felt has excellent heat insulation performance, is high-temperature resistant and does not generate harmful gas, so that the aerogel felt product is widely applied to the fields of new energy automobile industry, household appliances, intelligent electronic products and the like as a high-efficiency heat insulation material.
Most of the aerogel felts on the market are made of glass fiber needled felts as base materials, and the aerogel felts have the following problems in use: firstly, the surfaces of the glass fiber yarns are all glass fiber yarns, so that the product has poor hand feeling and insufficient flatness, and in addition, the human body is very itchy after contacting; secondly, the aerogel has very large dust and is not environment-friendly.
The above problems can be avoided by attaching cloth on the surface of the aerogel felt. How to paste the cloth on the surface of the aerogel felt and make the effect of the aerogel felt and the cloth after being pasted better is a problem to be further considered.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems, the specific embodiments of the present invention are as follows:
the utility model provides a gluing mechanism which is used for gluing aerogel felt; the glue spreading mechanism comprises a cylindrical glue spreading roller and a glue blocking mechanism arranged at the glue spreading roller;
the aerogel felt bypasses below the gluing roller;
the inner surface of the glue blocking mechanism and the cylindrical surface of the gluing roller form a glue containing groove together, and the aerogel felt is positioned below the glue containing groove.
Preferably, the glue blocking mechanism comprises a baffle and two side plates positioned at the end parts of the baffle, and the baffle, the side plates and the cylindrical surface of the gluing roller form a glue containing groove together.
Preferably, the glue blocking mechanism further comprises a flexible sheet positioned at the baffle, and one edge of the flexible sheet is connected with the baffle; the other side of the flexible sheet is close to the cylindrical surface of the gluing roller.
Preferably, a glue container is arranged below the glue containing groove and the gluing roller.
Preferably, the edge of the glue blocking mechanism is close to the cylindrical surface of the gluing roller and has a gap X with the cylindrical surface.
Preferably, the gap X is 0.05 mm-1 mm, and the size of the gap X can be adjusted.
The utility model also provides a cloth rigging machine, include:
the first feeding mechanism is used for conveying the aerogel felt;
the second feeding mechanism is used for conveying the cloth;
the hot-pressing compounding device is used for compounding the cloth and the glued aerogel felt;
a material receiving device;
and the gluing mechanism is used for gluing the aerogel felt conveyed by the first feeding mechanism.
Preferably, the hot-pressing compounding device comprises a compounding device, a conveying device and a heating device;
the compound device comprises compound rollers arranged in pairs;
the conveying device comprises a plurality of transmission rollers and a conveying belt driven by the transmission rollers, and the aerogel felt is positioned above the conveying belt;
the transmission rolling shafts comprise a plurality of first transmission rolling shafts which are relatively positioned above and arranged side by side and a plurality of second transmission rolling shafts which are relatively positioned below;
a plurality of pressing shafts arranged side by side are arranged above the conveyor belt; the pressing shaft and the first transmission rolling shaft are arranged oppositely up and down; the rotation directions of the pressing shaft and the transmission rolling shaft are opposite, and the linear speeds are the same; the heating device is positioned above the conveying device.
Preferably, the conveying device further comprises a connecting block, and the axes of the plurality of pressing shafts are fixed on the connecting block; the upper and lower positions of the connecting block are adjustably arranged.
Preferably, a heat insulation layer is further arranged at the shell of the hot-pressing compounding device.
The utility model discloses following technological effect has:
the gluing mechanism of the embodiment of the application, the inner surface of the glue blocking mechanism and the cylindrical surface of the gluing roller jointly form a glue containing groove, so that the aerogel felt to be glued is positioned below the gluing roller. When the gluing roller rolls, the gluing roller easily drives the glue to downwards onto the aerogel felt due to the principle of gravity, so that the glue quantity coated on the aerogel felt is enough, and the aerogel felt is tightly attached to the cloth; the problem that the aerogel felt is not firmly attached to the cloth due to too little glue is avoided.
The utility model provides a novel cloth rigging machine, through the rubber coating after, can conveniently paste the cloth on the surface of aerogel felt. The surface of the aerogel felt is adhered with the cloth, so that the upper surface and the lower surface of the aerogel felt layer are compounded with the glass fiber cloth layers, the surface of the product is smooth without glass fiber yarns, and the dust situation is avoided; it is more compatible to human body, and makes the use of aerogel felt product more convenient.
Drawings
Fig. 1 is a schematic view of an overall structure of a cloth laminating machine according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a hot-pressing compounding device of the cloth laminating machine shown in fig. 1;
FIG. 3 is a schematic view of a preferred glue application mechanism of the cloth laminator shown in FIG. 1;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
fig. 5 is a schematic structural diagram of another glue applying mechanism of the cloth laminating machine.
Reference numerals:
a first feeding mechanism 100, a second feeding mechanism 200, a gluing mechanism 300, a hot-pressing composite device 400, a material receiving device 500, an aerogel felt 600, a cloth 700,
A conveyor belt 421, a first transmission roller 422, a second transmission roller 423, a pressing shaft 424, a connecting block 425,
The glue spreading roller 310, the glue blocking mechanism 320, the glue containing groove 330, the glue container 340, the glue inlet 350, the baffle 321, the flexible sheet 322 and the pressure lever 360.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
Example one
As shown in fig. 1 to 4, the structure of the cloth laminating machine provided in this embodiment is schematically illustrated.
The cloth laminating machine of the present application, as shown in fig. 1, includes a first feeding mechanism 100, a second feeding mechanism 200, a gluing mechanism 300, a hot-pressing compounding device 400, and a receiving device 500. Wherein:
a first feeding mechanism 100 for conveying the aerogel blanket 600; the incoming material of the aerogel blanket 600 is generally a roll material, and correspondingly, the first feeding mechanism 100 is, for example, a first unwinding device.
The second feeding mechanism 200 is configured to convey the fabric 700, the raw material of the fabric 700 is also generally a roll material, and correspondingly, the second feeding mechanism 200 is, for example, a second unwinding device.
And the glue coating mechanism 300 is used for coating the aerogel felt conveyed by the first feeding mechanism 100. The selected glue is flame retardant glue.
And the hot-press compounding device 400 is used for compounding the cloth 700 and the glued aerogel felt 600.
As shown in fig. 2, the thermal press compounding device 400 includes a compounding structure, a transfer device 420, and a heating device 430.
The composite structure 410 of the present embodiment includes composite rollers arranged in pairs. When the cloth and the glued aerogel felt are conveyed to the composite rolling shaft at the same time, the glue layer on the aerogel felt is positioned between the aerogel felt and the cloth, and the glue layer on the aerogel felt is bonded with the aerogel felt under the pressure of the composite rolling shaft, so that the initial compounding between the aerogel felt and the cloth is completed.
The transfer device 420 of the embodiment of the present application includes a plurality of driven rollers and a transfer belt 421 driven by the driven rollers. The driving rollers include a plurality of first driving rollers 422 located relatively above and arranged side by side, and a plurality of second driving rollers 423 located relatively below; the conveyor belt 421 is circulated in a predetermined direction by the cooperation of the first driving roller 422 and the second driving roller 423.
The conveyor belt 421 above the plurality of first transmission rollers 422 is of a flat plate-like structure, and the preliminarily combined aerogel felt 600 and the cloth 700 are located above the conveyor belt 421. The conveyor belt 421 includes a plurality of pressing shafts 424 arranged side by side above the conveyor belt, wherein the pressing shafts 424 are arranged to face the first driving rollers 422 in the vertical direction. The pressing shaft 424 and the transmission roller rotate in opposite directions, and the linear speeds are the same.
The aerogel felt and the cloth after the preliminary compounding are softer, and the conveying belt 421 which is in a flat plate shape support can well play a supporting role. And a plurality of heating devices 430 are arranged side by side above the first transferring roller 422. Therefore, the thermal pressing composite device 400 of the embodiment of the present application is also referred to as a flat thermal pressing composite device 400, and the cloth attaching machine of the present application is actually a flat cloth attaching machine.
When the fabric is attached, the aerogel blanket and the fabric are both of a large-piece structure, and the weight of the aerogel blanket is particularly large, but it is difficult to convey the aerogel blanket by the conveyor belt 421. This application embodiment, when the conveying, on the one hand conveyer belt 421 can drive aerogel felt and cloth forward motion, and on the other hand, the pressing shaft 424 that is located aerogel felt and cloth top also can drive aerogel felt and cloth forward motion simultaneously. Meanwhile, the pressing shaft 424 and the first transmission roller 422 are arranged oppositely up and down, and under the co-extrusion of the pressing shaft 424 and the first transmission roller 422, the combination between the gel felt and the cloth can be further more compact. A plurality of heating devices are disposed side by side above the pressing shaft 424.
If the thermal press-bonding apparatus 400 with a cylinder mechanism, the conveyor 421 and the heating device 430 are arranged in a cylinder, the product is uneven and wrinkled after the cloth is attached.
The shell department of the hot-pressing composite device 400 of the embodiment of the application is also provided with a heat preservation layer 440, the heat preservation layer 440 is beneficial to environmental protection and energy conservation, and the internal temperature after heating is more uniform.
Preferably, the transfer device 420 further includes a connecting block 425, wherein the axial centers of the plurality of pressing shafts 424 are fixed to the connecting block 425. The upper and lower positions of the connecting block 425 are adjustable, and when the upper and lower positions of the connecting block 425 are adjusted, the gap between the pressing shaft 424 and the conveyor belt 421 is correspondingly changed; this facilitates adjusting the gap between the pressing shaft 424 and the conveyor belt 421 accordingly when applied to aerogel blankets of different thicknesses.
Meanwhile, the upper position and the lower position of the connecting block 425 can be adjusted, so that the maximum gap between the pressing shaft 424 and the conveyor belt 421 can be adjusted when the maintenance is carried out or the specific conditions inside the conveyor belt need to be checked.
The hot pressing composite device is a flat plate type hot pressing composite device, so that the surface of a product after being attached is smooth and has no wrinkles, and the quality of the product is improved. And the hot-pressing composite device can greatly improve the production efficiency and reduce the cost.
As shown in fig. 3 and 4, the glue applying mechanism 300 of the embodiment of the present application includes a cylindrical glue applying roller 310 and a glue blocking mechanism 320 disposed at the glue applying roller 310. The aerogel blanket conveyed by the first feeding mechanism 100 passes under the gluing roller 310.
The inner surface of the glue blocking mechanism 320 and the cylindrical surface of the gluing roller 310 together form a glue containing groove 330, and glue is contained in the glue containing groove 330. The glue receiving slot 330 is located above the aerogel blanket.
The glue receiving groove 330 is located at the right side of the gluing roller 310, and the cylindrical surface of the gluing roller 310 is glued when the gluing roller 310 rolls, and the aerogel blanket is glued when passing under the gluing roller 310.
Preferably, the cylindrical surface of the glue roller 310 further has a pattern, and the pattern is configured to facilitate the adhesion of glue to the cylindrical surface of the glue roller 310.
The application discloses cloth rigging machine is applicable in the aerogel felt that thickness is 1~10 mm.
In the glue spreading mechanism 300 shown in fig. 3 of the present application, the glue receiving slot 330 is disposed on the right side of the glue spreading roller 310, so that the aerogel felt to be spread is located below the glue spreading roller 310. When the glue application roller 310 rolls in the direction of the arrow shown, the glue application roller 310 easily carries the glue down onto the aerogel blanket due to the principle of gravity; the arrangement mode can enable the glue to reach the aerogel felt in a short time, and waste of the glue is avoided.
Fig. 5 is a schematic structural diagram of another glue applying mechanism 300 of the cloth laminating machine. If the glue mechanism 300 is arranged in accordance with the mechanism shown in fig. 5. Namely, a glue container 340 is provided as a glue receiving groove 330 below the gluing roller 310, glue is received in the glue container 340, and the lower half portion of the gluing roller 310 is immersed in the glue. The aerogel blanket is located above the glue application roller 310. As the glue roller 310 rotates, the cylindrical surface of the glue roller 310 sticks and carries glue to the overlying aerogel blanket. A pressure lever 360 is arranged above the gluing roller 310, and the pressure lever 360 and the gluing roller 310 are arranged oppositely up and down; the aerogel blanket is located between the gluing roller 310 and the press rod 360, and the glue is more easily adhered to the aerogel blanket by the pressure of the press rod 360. The gluing mechanism 300 has the advantages that glue is not easy to waste; however, this arrangement causes problems: when the cylindrical surface of the glue applicator roller 310 sticks and moves upward and brings glue to the overlying aerogel blanket in the lower glue receiving trough 330, the glue will flow downward due to the gravity of the glue application, resulting in too little glue being applied to the final aerogel blanket. The surface of the aerogel felt is made of rough and uneven glass fiber yarns, and when the aerogel felt is attached to cloth, the aerogel felt is not firmly attached, so that the aerogel felt is easy to separate.
In contrast to the glue mechanism 300 of fig. 5, the glue mechanism 300 of fig. 3 of the present application allows a sufficient amount of glue to be applied to the aerogel blanket so that the aerogel blanket fits snugly against the fabric. Thus, the glue mechanism 300 shown in FIG. 3 herein is the preferred glue mechanism 300. Only the details of the glue applying mechanism 300 shown in fig. 3 will be described below.
As an improvement, the glue applying mechanism 300 shown in fig. 3 of the present application has a small gap X (not shown) between the edge of the glue blocking mechanism 320 and the cylindrical surface of the glue applying roller 310, and the gap X makes glue adhere to the surface of the glue applying roller 310 more easily. The gap X is 0.05 mm-1 mm. As a more preferred option, the size of the gap X can be adjusted because the amount of glue required on the surface of the aerogel blanket is different when different aerogel blankets are being patched.
In the glue applying mechanism 300 shown in fig. 3 of the present application, the glue blocking mechanism 320 includes a blocking plate 321 and two side plates (not shown) located at the end of the blocking plate 321, as shown in fig. 4. The baffle 321, the side plates, and the cylindrical surface of the glue roller 310 together form a glue receiving slot 330.
As an improvement, the glue blocking mechanism 320 further includes a flexible sheet 322 at the blocking plate 321. Wherein, one side of the flexible sheet 322 is connected with the baffle 321; the other side of the flexible sheet 322 is adjacent to the cylindrical surface of the glue roller 310.
As an improvement, in the glue applying mechanism 300 shown in fig. 3 of the present application, a glue container 340 is disposed below the glue receiving slot 330 and the glue applying roller 310. To prevent glue from leaking out of the top.
As an improvement, a glue inlet 350 is arranged above the glue containing groove 330. Firstly, the other side of the flexible sheet 322 is abutted against the cylindrical surface of the gluing roller 310, and then glue is injected into the glue accommodating groove 330 from the glue inlet 350; when the glue application is started, the glue application roller 310 starts to rotate, and the position of the baffle 321 and the flexible sheet 322 can be adjusted as required to keep the gap X at a proper size.
The cloth 700 of this application is temperature resistant cloth layer, can be high temperature resistant asbestos cloth, glass fiber cloth, or high silica fiber cloth. Preferably, the temperature-resistant fabric layer of the present invention is a glass fabric (glass fabric).
The fiber can be aluminum silicate fiber, PET blend fiber, polyacrylonitrile fiber, glass fiber, high silica fiber, or carbon fiber. Preferably, however, the fibers of the aerogel blanket are glass fibers.
Aerogel particles, most commonly formed from alumina or silica. The aerogel particles are based on nano-silica aerogel, since silica aerogel has properties that make it a good choice for thermal insulation.
The utility model provides a cloth rigging machine can realize pasting the cloth in the surface automation of aerogel felt, still includes power device and transmission. The arrangement of power and transmission, etc., is well known to the skilled artisan and is not the subject of the present application. Therefore, a detailed description thereof is omitted.
The utility model discloses following technological effect has:
the gluing mechanism of the embodiment of the application, the inner surface of the glue blocking mechanism and the cylindrical surface of the gluing roller jointly form a glue containing groove, so that the aerogel felt to be glued is positioned below the gluing roller. When the gluing roller rolls, the gluing roller easily drives the glue to downwards onto the aerogel felt due to the principle of gravity, so that the glue quantity coated on the aerogel felt is enough, and the aerogel felt is tightly attached to the cloth; the problem that the aerogel felt is not firmly attached to the cloth due to too little glue is avoided.
The utility model provides a novel cloth rigging machine, through the rubber coating after, can conveniently paste the cloth on the surface of aerogel felt. The surface of the aerogel felt is adhered with the cloth, so that the upper surface and the lower surface of the aerogel felt layer are compounded with the glass fiber cloth layers, the surface of the product is smooth without glass fiber yarns, and the dust situation is avoided; it is more compatible to human body, and makes the use of aerogel felt product more convenient.
It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the embodiments of the present invention and not for limiting the same, and although the embodiments of the present invention are described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the embodiments of the present invention can still be modified or replaced with equivalents, and these modifications or equivalent replacements cannot make the modified technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A gluing mechanism for gluing aerogel felts; the glue spreading mechanism is characterized by comprising a cylindrical glue spreading roller and a glue blocking mechanism arranged at the glue spreading roller;
the aerogel felt bypasses below the gluing roller;
the inner surface of the glue blocking mechanism and the cylindrical surface of the gluing roller form a glue containing groove together, and the aerogel felt is positioned below the glue containing groove.
2. The gluing mechanism of claim 1, wherein the glue blocking mechanism comprises a baffle plate and two side plates at the ends of the baffle plate, and the baffle plate, the side plates and the cylindrical surface of the gluing roller together form a glue containing groove.
3. The glue mechanism of claim 2, further comprising a flexible sheet positioned at the baffle, one edge of the flexible sheet being connected to the baffle; the other side of the flexible sheet is close to the cylindrical surface of the gluing roller.
4. The gluing mechanism of claim 1, wherein the edge of the glue blocking mechanism is adjacent to the cylindrical surface of the gluing roller with a gap X therebetween.
5. The gluing mechanism of claim 4, wherein the gap X is between 0.05mm and 1mm, and the size of the gap X is adjustable.
6. The utility model provides a cloth rigging machine which characterized in that includes:
the first feeding mechanism is used for conveying the aerogel felt;
the second feeding mechanism is used for conveying the cloth;
the hot-pressing compounding device is used for compounding the cloth and the glued aerogel felt;
a material receiving device;
the gluing mechanism according to any one of claims 1 to 5, wherein the gluing mechanism is used for gluing the aerogel felt conveyed by the first feeding mechanism.
7. The cloth laminating machine of claim 6, wherein the hot-press compounding device comprises a compounding device, a conveying device, and a heating device;
the compound device comprises compound rollers arranged in pairs;
the conveying device comprises a plurality of transmission rollers and a conveying belt driven by the transmission rollers, and the aerogel felt is positioned above the conveying belt;
the transmission rolling shafts comprise a plurality of first transmission rolling shafts which are relatively positioned above and arranged side by side and a plurality of second transmission rolling shafts which are relatively positioned below;
a plurality of pressing shafts arranged side by side are arranged above the conveyor belt; the pressing shaft and the first transmission rolling shaft are arranged oppositely up and down; the rotation directions of the pressing shaft and the transmission rolling shaft are opposite, and the linear speeds are the same; the heating device is positioned above the conveying device.
8. The cloth laminating machine of claim 7, wherein the conveyor further comprises a connecting block, and the axes of the plurality of pressing shafts are fixed to the connecting block; the upper and lower positions of the connecting block are adjustably arranged.
9. The cloth laminating machine of claim 6, wherein an insulating layer is further disposed at a housing of the thermal press compounding device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020811950.3U CN212860752U (en) | 2020-05-15 | 2020-05-15 | Gluing mechanism and cloth laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020811950.3U CN212860752U (en) | 2020-05-15 | 2020-05-15 | Gluing mechanism and cloth laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212860752U true CN212860752U (en) | 2021-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020811950.3U Active CN212860752U (en) | 2020-05-15 | 2020-05-15 | Gluing mechanism and cloth laminating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212860752U (en) |
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2020
- 2020-05-15 CN CN202020811950.3U patent/CN212860752U/en active Active
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