CN212834408U

CN212834408U - Computer quilter

Info

Publication number: CN212834408U
Application number: CN202021379179.3U
Authority: CN
Inventors: 张章生
Original assignee: Sichuan Kiase Sewing Machine Co ltd
Current assignee: Sichuan Kiase Sewing Machine Co ltd
Priority date: 2020-07-14
Filing date: 2020-07-14
Publication date: 2021-03-30
Anticipated expiration: 2030-07-14

Abstract

The utility model relates to a computer quilter, which comprises a portal frame arranged along the transverse direction, wherein the portal frame is provided with working state indicating lamps, and when the quilter is in different working states, the colors of the working state indicating lamps are different; the lighting lamp is arranged at the lower part of the first cross beam along the transverse direction and used for lighting the table panel below the first cross beam; the quilter is simple and compact in structure and reasonable in design, the actual state of the quilter is indicated by the working state indicating lamp, the sewing working area of the quilter is illuminated by the illuminating lamp, so that not only can the working state of the quilter be visually mastered by workers, but also the real-time sewing effect can be more clearly checked by the workers, the quilter is not influenced by ambient light, and the problems in the prior art can be effectively solved.

Description

Computer quilter

Technical Field

The utility model relates to a textile technology field, concretely relates to computer quilter.

Background

The quilting machine (also called computer quilting machine) is a textile machine for sewing linear patterns on mattresses, bedspreads, quilts and the like, has the characteristics of strong seam thickness capability, high quilting pattern complexity, strong independent pattern editing capability and the like, and is widely applied in the textile industry.

The existing quilting machine generally comprises a frame for supporting and a portal frame (or called as a beam or a saddle frame) arranged along the transverse direction of the frame, wherein the portal frame is used for arranging a machine head of the quilting machine, the machine head comprises an upper machine head and a lower machine head (or called as a base) matched with the upper machine head, and the upper machine head and the lower machine head are respectively movably mounted on the portal frame so as to synchronously move along the transverse direction of the portal frame (i.e. the length direction of the portal frame) under the driving of a transverse power device, so that textile fabrics can be sewn according to preset stitches.

However, in the actual use process of the existing quilting machine, the working state of the existing quilting machine is usually not convenient for the staff to intuitively master, especially when the fault occurs, the staff often cannot find the quilting machine to have the fault in the first time, the fault is not convenient for timely processing, and meanwhile, the real-time sewing effect of the quilting machine is not convenient for the staff to clearly check, especially under the condition that the light of the surrounding environment is dim, the problem is more prominent and needs to be solved urgently.

SUMMERY OF THE UTILITY MODEL

For improving the not enough that exists among the prior art, the utility model provides a computer quilter, simple structure, compactness, reasonable in design adopts the actual operating condition of operating condition pilot lamp instruction quilter to adopt the light to illuminate the sewing work area of quilter, the operating condition of the audio-visual grasp quilter of staff of not only being convenient for, the staff of being convenient for is more clear looks over real-time sewing effect moreover, can not receive the influence of surrounding environment light, thereby can effectively solve the problem that prior art exists.

The utility model adopts the technical proposal that:

the utility model discloses the first aspect will be solved the staff and be not convenient for grasp current quilter operating condition's problem directly perceivedly, provides a computer quilter, include the portal frame that sets up along the transverse direction, the portal frame is provided with the operating condition pilot lamp, when the quilter is in different operating condition, the colour of operating condition pilot lamp is different. In the actual operation process, the staff can intuitively master the current working state of the quilting machine by looking over the color of the working state indicating lamp, so that the quilting machine is very convenient, and particularly when the quilting machine breaks down, the staff can find the quilting machine to break down at the first time and timely process the quilting machine, thereby effectively solving the defects in the prior art.

Preferably, still include the frame, the frame include the support frame with set up in deck plate on support frame upper portion, the portal frame is including the first crossbeam that is used for installing the aircraft nose, the portal frame is fixed in the support frame, just first crossbeam is located the top of deck plate, operating condition pilot lamp along the transverse direction set up in first crossbeam. The color of the working state indicating lamp is more convenient for the staff to check.

Preferably, the working state indicator lamp comprises three color states, wherein the three color states are a red state, a green state and a yellow state respectively. The red state can be used for indicating that the quilting machine has faults, the green state can be used for indicating that the quilting machine is in a sewing state, the yellow state can be used for indicating that the quilting machine is in a shutdown state, and a worker can visually and conveniently judge the actual working state of the quilting machine by looking over the color of the working state indicating lamp.

Preferably, the working state indicator light adopts an LED three-color light strip, the light-emitting colors of the LED three-color light strip are respectively red, green and yellow,

or the working state indicator lamp comprises three LED lamp belts, and the light emitting colors of the three LED lamp belts are red, green and yellow respectively. So as to switch different colors according to different working states.

In order to control the light emitting color of the working state indicator light, the device further comprises a controller, wherein the controller is connected with the working state indicator light and is used for controlling the light emitting color of the working state indicator light. The controller can preferentially adopt a controller arranged in the quilting machine, when the quilting machine has a fault, the controller can receive a corresponding fault signal, and when the controller can receive the fault signal, the controller can control the working state indicator lamp to emit red light; when the quilter sews normally, the controller receives corresponding normal sewing signals, and when the controller receives the normal sewing signals, the controller controls the working state indicator lamp to emit green light; when the quilting machine is in a stop state, the controller receives a corresponding stop signal, and when the controller receives the stop signal, the controller controls the working state indicator lamp to emit yellow light.

The utility model discloses the problem of the current quilter of solving the current quilter of not being convenient for that the staff is clear looks over real-time sewing effect is further, still includes the light in the second aspect, the illumination lamp along the horizontal direction set up in the lower part of first crossbeam is used for lighting up the deck plate of first crossbeam below. The sewing working area of the quilting machine is arranged below the first cross beam, when sewing is carried out, textile fabrics are clamped in the material frame, the material frame is arranged above the table board, so that the textile fabrics are located between the first cross beam and the table board, an upper machine head and a lower machine head are matched with each other, sewing is carried out along the length direction of the first cross beam, the illuminating lamp is arranged at the lower part of the first cross beam, the area below the first cross beam can be effectively illuminated, real-time sewing effect can be clearly seen by workers, the influence of ambient light cannot be received, and therefore the problems existing in the prior art can be effectively solved.

Preferably, the illuminating lamp is a white light lamp, and the white light lamp is used for generating white light. In order to achieve a better lighting effect.

Preferably, the illuminating lamp is preferably an LED lamp strip. Not only the brightness is high, the power consumption is low, but also the installation and the replacement are convenient.

The utility model discloses the convenient installation and the change problem of operating condition pilot lamp and/or light are solved to the third aspect, and is further, first crossbeam is provided with the installation operating condition pilot lamp or the draw-in groove of light. Through setting up the draw-in groove, the installation or the dismantlement of realization operating condition pilot lamp and light that can be convenient, unusual convenience.

In order to facilitate the arrangement of the clamping groove, the decorative strip further comprises a decorative strip, the decorative strip is detachably fixed to the first cross beam along the transverse direction, and the clamping groove is formed in the decorative strip. Through with the draw-in groove set up in the ornamental strip, and the ornamental strip adopts the detachable mode to be fixed in first crossbeam again, the installation and the dismantlement of ornamental strip, operating condition pilot lamp and light of not only being convenient for, the ornamental strip can also play the effect of decoration moreover, more is favorable to pleasing to the eye, and in addition, the ornamental strip can also mutually support with the dust cover, realizes better dustproof effect.

Preferably, the decorative strip is an aluminum profile or a plastic profile. The molding of ornamental strip is convenient.

In order to prevent the working state indicator lamp or the illuminating lamp from falling off, further, at least one pair of mutually corresponding bulges are respectively arranged on the inner sides of the clamping grooves. The lamp holder is used for clamping the working state indicating lamp or the illuminating lamp, achieves the purposes of quick installation and preventing the working state indicating lamp or the illuminating lamp from falling off.

Preferably, the first cross beam is made of section steel. The square tube is hollow inside, light in weight, high in strength and rigidity, and the bolt is convenient to mount due to the hollow inside.

Preferably, the section steel is a rectangular pipe.

Furthermore, still include the dust cover, the dust cover set up in first crossbeam, the lateral wall of first crossbeam, set up in the ornamental strip of first crossbeam downside and the dust cover encloses into a dustproof cavity jointly. Screw rods and guide rails in the transverse driving device in the quilting machine can be respectively arranged in the dustproof cavity, so that a better dustproof effect is achieved.

Compared with the prior art, the computer quilter provided by the utility model adopts the working state indicator lamp to indicate the actual state of the quilter, so that the staff can visually master the current working state of the quilter, thereby being very convenient, and particularly being beneficial to finding out that the quilter has a fault at the first time and processing the fault in time when the quilter has a fault; the illuminating lamp is adopted to illuminate the sewing work area of the quilting machine, so that workers can check the real-time sewing effect more clearly, and the influence of ambient light can be avoided, thereby effectively solving the problems in the prior art.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic view of a partial structure of a computerized quilting machine according to an embodiment of the present invention.

Fig. 2 is a schematic structural view of a gantry in a computerized quilting machine provided in an embodiment of the present invention.

Fig. 3 is a schematic cross-sectional structure diagram of a portal frame in a computerized quilting machine provided in an embodiment of the present invention.

Fig. 4 is a schematic view of a partial structure of a working status indicator light in a computerized quilting machine according to an embodiment of the present invention.

Fig. 5 is a schematic partial cross-sectional view of a working status indicator lamp disposed behind a decorative strip in a computerized quilting machine according to an embodiment of the present invention.

Fig. 6 is a schematic view of a partial structure of a lighting lamp in a computerized quilting machine according to an embodiment of the present invention.

Description of the drawings

Frame 100, support frame 101, deck plate 102, lower head 103

A portal frame 200, a first beam 201, a second beam 202, a support column 203, an intermediate connector 206,

A driving motor 301, a screw 302, a sliding table 303, a mounting hole 305, a nut 306, a guide rail 307, a sliding block 308, a bearing seat 309,

A working state indicator lamp 401, an illuminating lamp 402,

Decorative strip 500, clamping groove 501, protrusion 502,

A dust cover 600.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

Referring to fig. 1 to 6, the present embodiment provides a computerized quilting machine, which includes a portal frame 200 disposed along a transverse direction, wherein the portal frame 200 is provided with a working status indicator lamp 401, and when the quilting machine is in different working statuses, the working status indicator lamp 401 has different colors; in the actual operation process, the staff can intuitively master the current working state of the quilting machine by looking over the color of the working state indicator lamp 401, the operation is very convenient, and particularly when the quilting machine breaks down, the operation is favorable for the staff to find that the quilting machine breaks down at the first time and timely process the faults, so that the defects in the prior art can be effectively overcome.

In this embodiment, the quilting machine further includes a frame 100, the frame 100 includes a support frame 101 and a deck plate 102 disposed on an upper portion of the support frame 101, the support frame 101 may be a support frame 101 commonly used in the prior art, and mainly serves the purpose of supporting the deck plate 102 and supporting the support frame, and at the same time, the deck plate 102 has a certain height from the ground, which is more convenient for the operation of the staff; as shown in fig. 1, 2 and 3, the gantry 200 includes a first beam 201 for installing a machine head, the gantry 200 is fixed to the support frame 101, the first beam 201 is located above the table panel 102, and the operating state indicator 401 is disposed on the first beam 201 along a transverse direction; it is more convenient for the staff to view the color of the working status indicator lamp 401. As shown in fig. 1, 2 and 3, the gantry 200 further includes a second beam 202 and two vertically arranged support columns 203, two ends of the first beam 201 and the second beam 202 are respectively connected to the two support columns 203, the first beam 201 and the second beam 202 are parallel to each other, the support columns 203 are connected to the support frame 101 for fixing the gantry 200, and the second beam 202 is located below the deck plate 102 and used for installing the lower head 103 so as to be matched with the upper head and sewing the textile fabric placed above the deck plate 102.

In order to facilitate molding and reduce cost, preferably, the first cross member 201, the second cross member 202 and/or the support may be made of profile steel, so that molding, cost reduction and assembly are facilitated. Preferably, the section steel is preferably a rectangular pipe; as shown in the figure, the rectangular tube is hollow inside, light in weight and high in strength and rigidity.

As shown in fig. 1, 2 and 3, in a more sophisticated scheme, the lateral driving device is further included to drive the upper machine head and the lower machine head 103 to move laterally and synchronously, the lateral driving device has various embodiments, and preferably, the lateral driving device includes a driving motor 301, a screw 302, a nut 306 adapted to the screw 302, a guide rail 307, a slider 308 adapted to the guide rail 307, and a sliding table 303, the nut 306 and the slider 308 are respectively fixed to the sliding table 303, the screw 302 is fixed to the first cross beam 201 or the second cross beam 202 through a bearing seat 309, the guide rail 307 is detachably fixed to the first cross beam 201 or the second cross beam 202 through an intermediate connector 206, the screw 302 is parallel to the guide rail 307, the nut 306 and the screw 302 form a screw transmission mechanism, the slider 308 and the guide rail 307 form a moving pair, which can not only be used for guiding and bearing force, the sliding table 303 can be prevented from rotating, the sliding table 303 is used for installing the upper machine head or the lower machine head 103, and the driving motor 301 is used for driving the screw 302 to rotate, so that the sliding table 303 is driven to linearly move along the transverse direction; in this embodiment, the two transverse driving devices are included, the sliding tables 303 in the two transverse driving devices are respectively provided with an upper machine head and a lower machine head 103, the driving motors 301 in the two transverse driving devices are respectively connected with a controller, and the controller is used for controlling the screws 302 in the two transverse driving devices to synchronously rotate, so that the upper machine head and the lower machine head 103 can synchronously move.

In the quilting machine, the controller may be a controller commonly used in the prior art, such as a PC, a single chip microcomputer, a PLC, or a DSP, wherein the single chip microcomputer includes chips such as an ARM, an Atmel, a PIC, and an AVR, which are not illustrated herein.

In this embodiment, the working status indicator lamp 401 includes three color states, which are a red state, a green state and a yellow state, respectively, where the red state may be used to indicate that the quilting machine is out of order, the green state may be used to indicate that the quilting machine is in a sewing state, and the yellow state may be used to indicate that the quilting machine is in a shutdown state, and a worker may visually and conveniently determine an actual working status of the quilting machine by looking at the color of the working status indicator lamp 401.

In order to realize the switching of three colors, the working state indicator lamp 401 has multiple embodiments, and as a first preferred embodiment, the working state indicator lamp 401 may adopt an LED three-color lamp strip, and the light emitting colors of the LED three-color lamp strip are red, green, and yellow, respectively; in another preferred embodiment, the operation status indicator 401 may include three LED strips, and the three LED strips emit red, green and yellow light respectively, so as to switch different colors according to different operation statuses.

In order to control the light emitting color of the operation status indicator lamp 401, the controller is connected to the operation status indicator lamp 401 and is used for controlling the light emitting color of the operation status indicator lamp 401. The controller can preferably adopt a controller arranged in the quilting machine, when the quilting machine has a fault, the controller usually receives a corresponding fault signal, and when the controller receives the fault signal, the controller controls the working state indicator lamp 401 to emit red light; when the quilting machine sews normally, the controller receives a corresponding normal sewing signal, and when the controller receives the normal sewing signal, the controller controls the working state indicator lamp 401 to emit green light; when the quilting machine is in a stop state, the controller receives a corresponding stop signal, and when the controller receives the stop signal, the controller controls the working state indicator lamp 401 to emit yellow light; for example, a sensor, such as a rotation speed sensor, for detecting the rotation speed of the driving motor 301 may be provided, the sensor is connected to the controller, and is configured to detect the rotation speed of the driving motor 301 and send the detected rotation speed to the controller, when the driving motor 301 operates, the sensor generates a sensing signal and sends the sensing signal to the controller, the controller controls the operating state indicator lamp 401 to emit green light to indicate that the driving motor 301 is operating normally, when the driving motor 301 stops operating, the sensor generates a sensing signal and sends the sensing signal to the controller, and the controller may control the operating state indicator lamp 401 to emit yellow light to indicate that the driving motor is in a shutdown state according to the sensing signal and by combining signals collected from other positions, such as a signal collected from the upper computer head whether the upper computer is operating or not.

As shown in fig. 2, 3 and 6, in a further aspect, the table further includes an illumination lamp 402, the illumination lamp 402 is disposed at a lower portion of the first beam 201 along a transverse direction, and is used for illuminating the table panel 102 below the first beam 201; when sewing, the textile fabric is clamped on the material frame, the material frame is arranged above the table top plate 102, so that the textile fabric is positioned between the first cross beam 201 and the table top plate 102, the upper machine head and the lower machine head 103 are matched with each other, and sewing is performed along the length direction of the first cross beam 201; through setting up light 402 in the lower part of first crossbeam 201, can effectively illuminate the region of first crossbeam 201 below for the staff can be clear look over real-time sewing effect, can not receive the influence of surrounding environment light, thereby can effectively solve the problem that prior art exists.

Preferably, the illuminating lamp 402 is a white light lamp, and the white light lamp is used for generating white light, so as to achieve better illumination effect. By way of example, the illumination lamp 402 preferably employs a LED strip for generating white light, which is not only high in brightness and low in power consumption, but also easy to install and replace.

In order to facilitate convenient installation and replacement of the working status indicator lamp 401 and the illuminating lamp 402, in a further aspect, the first beam 201 is provided with a slot 501 for installing the working status indicator lamp 401 or the illuminating lamp 402. Through setting up draw-in groove 501, the installation or the dismantlement of realization operating condition pilot lamp 401 that can be convenient and light 402, unusual convenience. For example, a card slot 501 for installing the operation status indicator lamp 401 is disposed on an upper portion of the first beam 201, and a card slot 501 for installing the illumination lamp 402 is disposed on a lower portion of the first beam 201, as shown in fig. 2 to 6.

The clamping groove 501 can be supported and arranged on the first cross beam 201, that is, the clamping groove 501 and the first cross beam 201 can be integrally formed, in an optimal scheme, the decorative strip 500 is further included, the decorative strip 500 is detachably fixed on the first cross beam 201 along the transverse direction, the clamping groove 501 is arranged on the decorative strip 500, as shown in fig. 2-6, the clamping groove 501 is arranged on the decorative strip 500, the decorative strip 500 is fixed on the first cross beam 201 in a detachable mode, installation and detachment of the decorative strip 500, the working state indicator lamp 401 and the illuminating lamp 402 are facilitated, a decorative effect can be achieved by the decorative strip 500, attractiveness is facilitated, in addition, the decorative strip 500 can be matched with the dust cover 600, and a better dust-proof effect is achieved.

Preferably, the decorative strip 500 and the clamping groove 501 may be integrally formed members, and preferably, the decorative strip 500 may be an aluminum profile or a plastic profile, which is convenient for forming the decorative strip 500. The cross section of the decorative strip 500 has various embodiments, preferably, the cross section of the decorative strip 500 is a zigzag structure, one side of the decorative strip 500 may be directly fixed to the first cross beam 201 through a bolt, or may be indirectly fixed to the first cross beam 201 through a bolt, as shown in fig. 4, 5 and 6, the clamping groove 501 is disposed at the other side of the decorative strip 500, for example, two decorative strips 500 are included, the two decorative strips 500 are respectively fixed to the middle connecting member 206 above the first cross beam 201 and the middle connecting member 206 below the first cross beam 201, and the two decorative strips 500 may be symmetrically disposed with each other.

In order to prevent the working status indicator lamp 401 or the illuminating lamp 402 from falling off, in a further scheme, at least one pair of mutually corresponding protrusions 502 are respectively arranged on the inner sides of the clamping grooves 501 and used for clamping the working status indicator lamp 401 or the illuminating lamp 402, so that the purposes of quick installation and prevention of falling off of the working status indicator lamp 401 or the illuminating lamp 402 are achieved; for example, as shown in fig. 5, in this embodiment, two pairs of protrusions 502 corresponding to each other are respectively disposed on the inner sides of the slots 501, which is more beneficial to constraining the working status indicator lamp 401 or the illumination lamp 402, so that the working status indicator lamp 401 and the illumination lamp 402 can be effectively prevented from falling off.

Example 2

For realizing better dustproof effect, in the computer quilter that this embodiment provided, still include dust cover 600, dust cover 600 set up in first crossbeam 201, dust cover 600 one end with slip table 303 links to each other, and the other end links to each other with the one end of portal frame 200 for cover screw 302 and guide rail 307, thereby reach dirt-proof effect, as preferred, dust cover 600 can preferentially adopt organ formula dust cover 600, so that stretch out and draw back along with the removal of slip table 303 is synchronous, is favorable to realizing good dustproof effect.

As shown in fig. 2 or fig. 3, in this embodiment, the dust cover 600 is disposed on one side of the first cross member 201, and upper and lower ends of the dust cover 600 are respectively matched with the decorative strips 500 disposed on the upper and lower sides of the first cross member 201, so that the side wall of the first cross member 201, the decorative strips 500 and the dust cover 600 can jointly enclose a relatively closed dust-proof cavity, as shown in fig. 3, the screw 302 and the guide rail 307 in the transverse driving device are respectively disposed in the dust-proof cavity, thereby achieving a better dust-proof effect, at this time, the decorative strips 500 are not only used for installing the working status indicator lamp 401 or the illuminating lamp 402, playing a decorative effect, but also being more beneficial to dust prevention.

It is understood that, in the present embodiment, the lateral direction means a direction along the width direction of the quilting machine (i.e., X direction) perpendicular to the moving direction of the clamping frame (Y direction).

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention.

Claims

1. A computerized quilting machine is characterized by comprising a portal frame arranged along the transverse direction, wherein the portal frame is provided with working state indicating lamps, and when the quilting machine is in different working states, the colors of the working state indicating lamps are different.

2. The computerized quilting machine of claim 1 further comprising a frame, wherein the frame comprises a support frame and a table top disposed on an upper portion of the support frame, the gantry comprises a first beam for mounting a head thereon, the gantry is fixed to the support frame, the first beam is disposed above the table top, and the operation status indicator light is disposed on the first beam along a transverse direction.

3. The computerized quilting machine of claim 2 wherein the operating status indicator lights comprise three color states, the three color states being a red state, a green state, and a yellow state, respectively.

4. The computerized quilting machine of claim 3 wherein said operation status indicator lights are LED tri-color light strips, said LED tri-color light strips emitting red, green and yellow colors respectively,

or the working state indicator lamp comprises three LED lamp belts, and the light emitting colors of the three LED lamp belts are red, green and yellow respectively.

5. The computerized quilting machine of any of claims 2-4 further comprising a light, said light being disposed laterally below said first beam for illuminating a countertop below said first beam.

6. The computerized quilting machine of claim 5 wherein said illumination lamps are white light lamps for generating white light, said illumination lamps being LED strips.

7. The computerized quilting machine of claim 5 wherein said first beam is provided with a slot for mounting said operation status indicator light or said illumination light,

or the decorative strip is detachably fixed to the first cross beam along the transverse direction, and the clamping groove is formed in the decorative strip.

8. The computerized quilting machine of claim 7 wherein said first cross member is formed from a section steel and/or said decorative strip is formed from an aluminum or plastic profile.

9. The computerized quilting machine of claim 7 wherein the inside of said pockets are respectively provided with at least a pair of protrusions corresponding to each other for engaging said status indicators or lights.

10. The computerized quilting machine of claim 7 further comprising a dust cover, wherein the dust cover is disposed on the first cross member, a side wall of the first cross member, a decorative strip disposed on the upper and lower sides of the first cross member, and the dust cover collectively define a dust-proof cavity.