CN212834219U

CN212834219U - Fine cotton opener with high-efficient carding, opening, edulcoration

Info

Publication number: CN212834219U
Application number: CN202021522171.8U
Authority: CN
Inventors: 吴俊霖; 李作彦; 曹建; 李祝军
Original assignee: Dazhou Nanguo Textile Printing And Dyeing Co ltd
Current assignee: Dazhou Nanguo Textile Printing And Dyeing Co ltd
Priority date: 2020-07-28
Filing date: 2020-07-28
Publication date: 2021-03-30
Anticipated expiration: 2030-07-28

Abstract

The utility model provides a fine opener with high-efficient carding, opening, edulcoration belongs to spinning machine technical field. The fine cotton opener with the functions of efficient carding, opening and impurity removal comprises a cotton opening assembly, a dust filtering assembly and a carding assembly. The dust filtering assembly comprises a first connecting pipe, a filter, a fan, a second connecting pipe, a water tank and an exhaust pipe, and the carding assembly comprises a second supporting seat, a conveyor, a servo motor and a carding roller. Sending into the raw materials for in the cotton machine, the raw materials is at the whereabouts in-process, and most impurity is by the fan suction, and great impurity is blockked outside the filter screen to the deposit is covered at the fender, and less impurity is inhaled the water tank, discharges from the blast pipe after filtering, and the raw materials of whereabouts are held by the second roller to tear and open by the hired roughneck, and the raw materials after opening are sent to the conveyer on, comb through the carding roller. The problem of current fine opener's the dirt system filter effect not good and lack carding unit is improved.

Description

Fine cotton opener with high-efficient carding, opening, edulcoration

Technical Field

The utility model relates to a textile machinery field particularly, relates to an essence opener with high-efficient carding, opening, edulcoration.

Background

The fine cotton opener is one of the cotton opening and cleaning devices and is used for further opening, carding and removing impurities of the primarily opened raw cotton and chemical fibers. For example, the application number is CN201720453917.6 discloses a fine opener dust collector, the effectual problem that has solved current fine opener dust removal effect is not good, the technical scheme of its solution is including raw materials storehouse, windmill, centrifugal collection cotton machine, collection hopper, control electric eye, cotton feed roller, raw materials export, collection dirt export, convection current entry, hired roughneck, motor, filter the air in the fine opener through multi-stage filtration device, at first guarantee that the bulk magnetic impurity in the fine opener gets rid of, secondly guarantee that the cotton fibre in the fine opener operation gets rid of, at last guarantee that the bulk impurity in the fine opener gets rid of, and guarantee that the air of discharging does not harm healthily.

The inventor discovers through the research that above-mentioned fine opener's dust collector has certain defect, and its filter equipment gets rid of the effect to bold impurity not good, and lacks impurity collection device, and bold impurity piles up in its filter equipment position department easily, influences the filter effect, and piles up in cotton outlet through the raw cotton and the chemical fibre that open, does not comb, and is comparatively in disorder, is unfavorable for going on of next process.

SUMMERY OF THE UTILITY MODEL

In order to compensate above not enough, the utility model provides a fine opener with high-efficient carding, opening, edulcoration aims at improving the not good and carding unit's of dust filtration system filter effect of current fine opener problem.

The utility model discloses a realize like this:

the utility model provides a fine opener with high-efficient carding, opening, edulcoration, including opening cotton subassembly, dust filtering subassembly and carding subassembly.

The cotton opening assembly comprises an opening part, an upper cotton box, a cotton feeding machine and a cotton feeding pipeline, the opening part comprises a box body, a first roller, a second roller, a beater and a cotton discharging pipe, the first roller, the second roller, the beater and the cotton discharging pipe are installed in the box body, the second roller is located below the first roller, the beater is located under the second roller, the cotton discharging pipe is located behind the beater, the upper cotton box is connected to the top of the box body, the cotton feeding machine is installed at the top of the upper cotton box, a dust outlet is formed in one side of the cotton feeding machine, and the cotton feeding pipeline extends to the inlet of the cotton feeding machine.

The dust filtering component comprises a first connecting pipe, a filter, a fan, a second connecting pipe, a water tank and an exhaust pipe, wherein the first connecting pipe is connected with the dust outlet, the filter comprises a shell, a filter screen and a blocking cover, the first connecting pipe, the filter screen, the fan and the second connecting pipe are sequentially communicated, the blocking cover is installed at the bottom of the shell, one end of the second connecting pipe is inserted below the water surface of the water tank, and one end of the exhaust pipe is inserted above the water surface of the water tank.

The carding assembly comprises a second supporting seat, a conveyor, a servo motor and a carding roller, wherein the conveyor is installed at the top of the second supporting seat, the servo motor is connected to the conveyor in a transmission mode, the input end of the conveyor extends to the position below the cotton outlet pipe, and the carding roller is located right above the input end of the conveyor.

The utility model discloses an in one embodiment, the bottom of box is provided with the shock pad, the shock pad includes backup pad and damping spring, damping spring evenly set up in the top of backup pad, the box install in the damping spring top.

In an embodiment of the present invention, a switch valve is disposed between the first connection pipe and the filter.

In an embodiment of the present invention, the longitudinal section of the housing is Y-shaped.

The utility model discloses an in one embodiment, keep off the lid bottom and run through and seted up the blowdown groove, the internal thread has been seted up to blowdown groove one end, blowdown groove department threaded connection has the sealing plug.

In an embodiment of the present invention, a first window is disposed on one side of the box body, and a second window is disposed on one side of the upper cotton box.

In an embodiment of the present invention, the carding roller is abutted against the cotton outlet pipe and an arc baffle is arranged on one side of the cotton outlet pipe.

In an embodiment of the present invention, a door is installed on one side of the box.

In an embodiment of the present invention, the door body is provided with a handle.

The utility model discloses an in one embodiment, servo motor's output is connected with first band pulley, conveyer one side is connected with the second band pulley, first band pulley with the second band pulley passes through belt drive and connects.

The utility model has the advantages that: the utility model discloses a smart opener with high-efficient carding, open, edulcoration that obtains through above-mentioned design, in using, send raw materials such as raw cotton and chemical fibre into the cotton feeder through sending the cotton pipeline, the raw materials forms the heliciform whirl under the effect of gravity and the centrifugal force of cotton feeder, and down along giving the cotton machine inner wall in the same direction as the whirl, fall into the hopper at last, the raw materials is in the whereabouts in-process, most impurity such as short flannel and dust, can be followed the cotton feeder suction by the fan, bigger impurity is blockked outside the filter screen, and final deposition is covered on keeping off, less impurity such as mixed air such as dust is inhaled the water tank by the fan, the air after the filtration is discharged through the blast pipe, simultaneously, the raw materials of whereabouts passes through first roller feeding second roller, raw materials one end is held by the second roller, the other end is torn by the hired roughneck, open the raw materials, the raw materials after opening are sent to the conveyer through going, the raw cotton and the chemical fibers conveyed on the conveyor are carded by the carding roller and finally conveyed away by the conveyor. Through filter cooperation water tank to impurity through dual filtration, improved the filter effect, and added the carding roller and combed the raw cotton and the chemical fibre after opening, improved the not good and carding unit's of lacking problem of dust filtration system filter effect of current fine opener.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural diagram of a fine cotton opener with high-efficiency carding, opening and impurity removal provided by the embodiment of the utility model;

fig. 2 is a schematic structural view of an opening assembly provided in an embodiment of the present invention;

fig. 3 is a schematic view of an opening part structure provided in an embodiment of the present invention;

fig. 4 is a schematic structural view of a shock pad provided in an embodiment of the present invention;

fig. 5 is a schematic structural view of a dust filter assembly according to an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a filter according to an embodiment of the present invention;

fig. 7 is a schematic structural view of a carding assembly according to an embodiment of the present invention.

In the figure: 100-an opening assembly; 110-an opening part; 111-a box body; 1110-a first window; 112-a first roller; 113-a second roller; 114-beater; 115-a cotton outlet pipe; 116-a shock pad; 1161-a support plate; 1162-damping springs; 117-door body; 1170-a handle; 120-loading the cotton box; 1210-a second window; 130-cotton feeder; 1310-a dust outlet; 140-a cotton delivery pipe; 200-a dust filtration assembly; 210-a first connection tube; 220-a switch valve; 230-a filter; 231-a housing; 232-a filter screen; 233-blocking cover; 234-a sewage draining tank; 235-a sealing plug; 240-a fan; 250-a second connecting tube; 260-a water tank; 270-an exhaust pipe; 300-a carding assembly; 310-a second holder; 320-a conveyor; 330-servo motor; 340-carding rolls; 350-arc baffle.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

Please refer to fig. 1-7, the utility model provides a fine opener with high-efficient carding, opening, edulcoration, including opening cotton subassembly 100, dust filtration subassembly 200 and carding subassembly 300, wherein, opening cotton subassembly 100 is used for opening raw cotton and chemical fibre, and dust filtration subassembly 200 is used for filtering the dirt impurity of separating out, and carding subassembly 300 is used for combing the raw cotton and the chemical fibre after opening.

Referring to fig. 2, 3 and 4, the opening assembly 100 includes an opening portion 110, an upper cotton box 120, a cotton feeder 130 and a cotton feeding pipe 140, the opening portion 110 includes a box 111, a first roller 112, a second roller 113, a beater 114 and a cotton discharging pipe 115, the first roller 112, the second roller 113, the beater 114 and the cotton discharging pipe 115 are all installed in the box 111, specifically, referring to fig. 3, the specific installation manner refers to the prior art, and will not be described in detail, a first window 1110 is provided on one side of the box 111, the condition of the beater 114 in the box 111 is observed through the first window 1110, when the raw cotton and the chemical fiber are wound on the beater 114, the cleaning can be performed quickly, the second roller 113 is located below the first roller 112, the first roller 112 is a feeding roller, and is used for feeding the raw cotton and the chemical fiber roller 113 in the upper cotton box 120 into the second roller 113, the second roller 113 is a holding roller, the beater 114 is located right below the second roller 113, after the raw material passes through the first roller 112, one end of the raw material is held by the second roller 113, the other end of the raw material is torn by the beater 114, the raw material is opened, the cotton outlet pipe 115 is positioned behind the beater 114, and the opened raw cotton and chemical fibers are sucked away from the cotton outlet pipe 115 by air flow of a subsequent machine.

In the present application, the bottom of the box 111 is provided with a shock pad 116, the shock pad 116 is used for reducing the cotton opening assembly 100, and has an effect of protecting the cotton opening assembly 100, the shock pad 116 includes a support plate 1161 and a shock absorbing spring 1162, the shock absorbing spring 1162 is uniformly arranged on the top of the support plate 1161, the box 111 is arranged on the top of the shock absorbing spring 1162, a door 117 is arranged on one side of the box 111, the door 117 can be opened to repair and replace the easily damaged beater 114 and the like in the box 111, a handle 1170 is arranged on the door 117, the handle 1170 facilitates the opening of the door 117, the upper cotton box 120 is connected to the top of the box 111, a second window 1210 is arranged on one side of the upper cotton box 120, the remaining condition of the raw material in the upper cotton box 120 can be observed through the second window 1210, the cotton feeder 130 is arranged on the top of the upper cotton box 120, optionally, the cotton feeder 130 is connected, a cotton feed conduit 140 extends to an inlet of the cotton feeder 130, the cotton feed conduit 140 being for feeding material into the cotton feeder 130.

It should be noted that the raw material such as raw cotton and chemical fiber conveyed by the machine in the previous step is fed into the cotton feeder 130 through the cotton feeding pipe 140, the raw material forms a spiral rotational flow under the action of gravity and centrifugal force of the cotton feeder 130, and flows down along the inner wall of the cotton feeder 130 along the rotational flow, and finally falls into the upper cotton box 120, and most of impurities such as short fiber and dust are sucked out of the cotton feeder 130 by the dust filter assembly 200 during the falling of the raw material, so that the raw material is effectively separated from the impurities.

Referring to fig. 5 and 6, the dust filtering assembly 200 includes a first connection pipe 210, a filter 230, a fan 240, a second connection pipe 250, a water tank 260, and an exhaust pipe 270, the first connection pipe 210 is connected to a dust outlet 1310, the filter 230 includes a housing 231, a filter screen 232, and a blocking cover 233, the first connection pipe 210, the filter screen 232, the fan 240, and the second connection pipe 250 are sequentially communicated, the blocking cover 233 is installed at the bottom of the housing 231, specifically, the blocking cover 233 and the housing 231 are connected by bolts, the longitudinal section of the housing 231 is Y-shaped, larger impurities are blocked outside the filter screen 232 and finally deposited on the blocking cover 233, a dirt discharge groove 234 is formed at the bottom end of the blocking cover 233, an internal thread is formed at one end of the dirt discharge groove 234, a sealing plug 235 is connected to the dirt discharge groove 234 by a thread, the dirt discharge groove 235 is unscrewed, the impurities are discharged through the dirt discharge groove 234, the blocking cover 233 is disassembled, the filter screen 232, the on-off valve 220 can control the opening and closing of the dust filter assembly 200, when the raw material falls in the cotton feeder 130, the fan 240 sucks most of the impurities such as lint and dust, one end of the second connection pipe 250 is inserted below the water surface of the water tank 260, one end of the air discharge pipe 270 is inserted above the water surface of the water tank 260, the water tank 260 can filter the dust in the impurities, and the filtered air is discharged through the air discharge pipe 270.

Referring to fig. 7, the carding assembly 300 includes a second supporting base 310, a conveyor 320, a servo motor 330 and a carding roller 340, the conveyor 320 is installed on top of the second supporting base 310, when the carding assembly is specifically configured, the conveyor 320 and the second supporting base 310 are connected by a bolt, the servo motor 330 is in transmission connection with the conveyor 320, it should be noted that an output end of the servo motor 330 is connected with a first pulley, one side of the conveyor 320 is connected with a second pulley, the first pulley and the second pulley are in transmission connection by a belt, the servo motor 330 drives the conveyor 320 to transmit, an input end of the conveyor 320 extends to a position below the cotton outlet pipe 115, the loosened material enters the conveyor 320 through the cotton outlet pipe 115, the carding roller 340 is located right above the input end of the conveyor 320, the carding roller 340 is configured to be in transmission connection with the motor, specifically according to actual conditions, both the conveyor 320 and the carding roller 340 face backwards, the raw cotton and chemical fibers conveyed on the conveyor 320 are combed through the combing roller 340, the arc-shaped baffle 350 is arranged on one side, close to the cotton outlet pipe 115, of the combing roller 340, the arc-shaped baffle 350 can stop raw materials, and the possibility that the raw materials run out of the conveyor 320 is reduced.

This fine opener's theory of operation with high-efficient carding, opening, edulcoration: when the device is used, raw cotton, chemical fiber and other raw materials are sent into the cotton feeding machine 130 through the cotton sending pipeline 140, the raw materials form spiral rotational flow under the action of gravity and centrifugal force of the cotton feeding machine 130, the spiral rotational flow flows downwards along the inner wall of the cotton feeding machine 130 and finally falls into the upper cotton box 120, most impurities such as short fiber and dust are sucked out of the cotton feeding machine 130 by the fan 240 in the falling process of the raw materials, larger impurities are blocked outside the filter screen 232 and finally deposited on the blocking cover 233, the sealing plug 235 is unscrewed, the larger impurities are discharged from the sewage discharge groove 234, mixed air of smaller impurities such as dust and the like is sucked into the water box 260 by the fan 240, the filtered air is discharged through the exhaust pipe 270, meanwhile, the falling raw materials are fed into the second roller 113 through the first roller 112, one end of the raw materials is held by the second roller 113, the other end of the raw materials is torn by the beater 114 to open the raw materials, and the opened raw materials are sent to the conveyer 320 through the cotton, the raw cotton and the chemical fibers carried on the conveyor 320 are carded by the carding roller 340, and finally carried away by the conveyor 320. Through filter 230 cooperation water tank 260 to impurity through dual filtration, improved the filter effect, and added carding roller 340 and combed the raw cotton and the chemical fibre after opening, improved the not good and carding unit's of lacking problem of the dirt system filter effect of current fine opener.

It should be noted that the specific model specifications of the cotton feeder 130, the fan 240, the conveyor 320 and the servo motor 330 need to be determined according to the actual specification of the device, and the specific model selection calculation method adopts the prior art, so detailed burdens are not needed.

The power supply to the cotton machine 130, the fan 240 and the servo motor 330 and the principle thereof will be apparent to those skilled in the art and will not be described in detail herein.

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A fine cotton opener with high-efficient carding, opening and impurity removal is characterized by comprising

The cotton opening assembly (100) comprises an opening part (110), an upper cotton box (120), a cotton feeding machine (130) and a cotton feeding pipeline (140), wherein the opening part (100) comprises a box body (111), a first roller (112), a second roller (113), a beater (114) and a cotton discharging pipe (115), the first roller (112), the second roller (113), the beater (114) and the cotton discharging pipe (115) are installed in the box body (111), the second roller (113) is located below the first roller (112), the beater (114) is located under the second roller (113), the cotton discharging pipe (115) is located behind the beater (114), the upper cotton box (120) is connected to the top of the box body (111), the cotton feeding machine (130) is installed to the top of the upper cotton box (120), a dust outlet (1310) is arranged on one side of the cotton feeding machine (130), the cotton feeding pipe (140) extends to the inlet of the cotton feeder (130);

the dust filtering assembly (200) comprises a first connecting pipe (210), a filter (230), a fan (240), a second connecting pipe (250), a water tank (260) and an exhaust pipe (270), wherein the first connecting pipe (210) is connected to the dust outlet (1310), the filter (230) comprises a shell (231), a filter screen (232) and a blocking cover (233), the first connecting pipe (210), the filter screen (232), the fan (240) and the second connecting pipe (250) are sequentially communicated, the blocking cover (233) is installed at the bottom of the shell (231), one end of the second connecting pipe (250) is inserted below the water surface of the water tank (260), and one end of the exhaust pipe (270) is inserted above the water surface of the water tank (260);

carding assembly (300), carding assembly (300) includes second support seat (310), conveyer (320), servo motor (330) and carding roller (340), conveyer (320) install in second support seat (310) top, servo motor (330) transmission connect in conveyer (320), the input of conveyer (320) extends to go out the below of cotton pipe (115), carding roller (340) are located directly over the input of conveyer (320).

2. The fine cotton opener with the functions of efficient carding, opening and impurity removal according to claim 1, characterized in that a damping pad (116) is arranged at the bottom of the box body (111), the damping pad (116) comprises a supporting plate (1161) and damping springs (1162), the damping springs (1162) are uniformly arranged at the top of the supporting plate (1161), and the box body (111) is mounted at the top of the damping springs (1162).

3. The fine opener with high carding, opening and impurity removal according to claim 1, characterized in that a switch valve (220) is arranged between the first connecting pipe (210) and the filter (230).

4. The fine opener with high carding, opening and impurity removal according to claim 1, characterized in that the longitudinal section of the housing (231) is Y-shaped.

5. The fine cotton opener with the functions of high-efficiency carding, opening and impurity removal according to claim 1, characterized in that a blowdown groove (234) is formed at the bottom end of the baffle cover (233) in a penetrating manner, an internal thread is formed at one end of the blowdown groove (234), and a sealing plug (235) is connected to the blowdown groove (234) in a threaded manner.

6. The fine cotton opener with the functions of carding, opening and impurity removal according to claim 1, characterized in that a first window (1110) is arranged on one side of the box body (111), and a second window (1210) is arranged on one side of the upper cotton box (120).

7. The fine cotton opener with the functions of carding, opening and impurity removal according to claim 1, characterized in that an arc-shaped baffle (350) is arranged on one side of the carding roller (340) abutting against the cotton outlet pipe (115).

8. The fine cotton opener with the functions of carding, opening and impurity removal according to claim 1, characterized in that a door body (117) is installed on one side of the box body (111).

9. The fine cotton opener with high carding efficiency, opening efficiency and impurity removal function of claim 8 is characterized in that a handle (1170) is mounted on the door body (117).

10. The fine cotton opener with the functions of high-efficiency carding, opening and impurity removal according to claim 1, characterized in that the output end of the servo motor (330) is connected with a first belt wheel, one side of the conveyor (320) is connected with a second belt wheel, and the first belt wheel and the second belt wheel are connected through a belt transmission.