CN212834127U - Automatic spray abluent electroplating device - Google Patents

Abstract

The utility model belongs to the technical field of electroplating production, concretely relates to automatic spray abluent electroplating device. Including cloth material book, first support, second support and receipts material book, its characterized in that, be equipped with electroplating mechanism and wiper mechanism on the first support, be equipped with the stoving case on the second support, the utility model discloses an intake of utilizing controller and solenoid valve control shower makes the shower nozzle regularly wash electroplating material, ensures abluent stability to ensure electroplating material's quality.

Description

Automatic spray abluent electroplating device

Technical Field

The utility model belongs to the technical field of electroplating production, concretely relates to automatic spray abluent electroplating device.

Background

Electroplating is a technology of depositing a metal coating with good adhesion but different performance from a base material on a mechanical product by utilizing an electrolysis principle, and a decorative protective surface layer and various functional surface layers can be obtained on the mechanical product by electroplating, so that the purposes of functionality (such as electromagnetic radiation resistance, corrosion resistance and the like) or attractiveness of the mechanical product are achieved. During electroplating, the plating metal or other insoluble materials are used as an anode, the product to be plated is used as a cathode, and cations of the plating metal are reduced on the surface of the product to be plated to form a plating layer.

Cleaning is a crucial process in the electroplating process, and the quality of the cleaning affects the quality of the finished material. At present, in the production process of factory electroplating, the electroplating materials are mostly cleaned by manual control, and the cleaning effect is poor, so that the quality and the attractiveness of finished products are influenced; and the cleaning process needs to be monitored at any moment by people, so that the labor cost of a factory is increased.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the not enough of above-mentioned problem, the utility model aims at providing an automatic electroplating device that sprays washing, the device can regularly spray the washing automatically, need not manual control, has reduced workman's the amount of labour, reduces the factory recruitment cost.

The utility model discloses a realize through following technical scheme: an electroplating device with automatic spray cleaning is characterized by comprising a cloth roll, a first support, a second support and a material collecting roll, and is characterized in that an electroplating mechanism and a cleaning mechanism are arranged on the first support, a drying box is arranged on the second support,

the electroplating mechanism comprises a plating solution tank, a first roller shaft, an electroplated titanium basket and a press roller bracket, wherein the first roller shaft is arranged on the plating solution tank in a rotatable manner through a bearing seat; the conveying roller shaft is arranged in the plating solution pool and is rotatably arranged in the plating solution pool through a bearing;

the cleaning mechanism comprises a water tank arranged at the rear side of the liquid plating tank, a first cleaning roller and a second cleaning roller are sequentially arranged in the water tank from front to back, the first cleaning roller and the second cleaning roller are rotatably arranged in the water tank through bearings, the water tank is also connected with a water tank through a water inlet pipe and a water outlet pipe, a water pump is arranged on the water inlet pipe, the water inlet pipe is connected with two groups of spraying devices through pipelines, one group of spraying devices are arranged at the front side and the rear side of a cloth cover between the first cleaning roller and a third roller shaft, and the other group of spraying devices are arranged at the front side and the rear side of the; the spraying device comprises a spraying main pipe, a spraying pipe I and a spraying pipe II, wherein the spraying main pipe is provided with an electromagnetic valve, and the spraying pipe I and the spraying pipe II are both provided with a plurality of spray heads;

one end of the second support is arranged on the ground, the other end of the second support is arranged on the water pool, a second roller shaft, a third roller shaft, a fourth roller shaft, a drying box and a fifth roller shaft are sequentially arranged on the second support from left to right, and the second roller shaft, the third roller shaft, the fourth roller shaft and the fifth roller shaft are arranged on the second support through bearing seats.

Preferably, the cloth is wound around a cloth holder.

Preferably, the winding roll is sleeved on the winding roll, the winding roll is mounted on the winding frame through a bearing seat, and one end of the winding roll is connected with the magnetic powder brake.

Preferably, the cloth roll is sequentially connected with a first roll shaft, a transmission roll shaft, a lower press roll shaft, an upper press roll shaft, a second roll shaft, a first cleaning roll shaft, a third roll shaft, a second cleaning roll shaft, a fourth roll shaft, a drying box, a fifth roll shaft and a wind-up roll through cloth.

Preferably, the first roller shaft, the second roller shaft, the third roller shaft, the fourth roller shaft, the fifth roller shaft, the upper pressing roller shaft, the lower pressing roller shaft, the conveying roller shaft, the first cleaning roller shaft, the second cleaning roller shaft and the take-up roller are arranged in parallel.

Preferably, a baffle plate for preventing water sprayed by the spray head from splashing is further arranged between the second bracket and the water pool.

Preferably, the water inlet pipe is provided with a first check valve, and the water outlet pipe is provided with a second check valve.

Preferably, the equipment further comprises a controller, a timing module is arranged in the controller, and the output end of the controller is connected with the first electromagnetic valve and the second electromagnetic valve.

The utility model has the advantages that:

1. the utility model utilizes the controller and the solenoid valve to control the water inlet of the spray pipe, so that the spray head can clean the electroplating material at regular time, thereby ensuring the cleaning stability and the quality of the electroplating material;

2. the utility model discloses a two sets of spray set that set up can carry out the secondary to electroplating material and wash, utilize shower one and shower to wash two pairs of cladding material's positive and negative simultaneously, make cladding material wash cleaner thoroughly, guaranteed cladding material's finished product quality.

Drawings

Fig. 1 is a schematic side view of the present invention;

fig. 2 is a schematic sectional structure of the present invention;

FIG. 3 is a schematic structural view of the spraying device of the present invention;

in the attached drawing, 1 cloth roll, 2 first support, 3 second support, 4 wind-up rolls, 41 magnetic powder brake, 5 stoving casees, 6 plating bath, 7 first roll shaft, 8 electroplating titanium basket, 9 compression roller support, 91 upper compression roller shaft, 92 lower compression roller shaft, 93 motor, 10 transmission roll shaft, 11 second roll shaft, 12 third roll shaft, 13 fourth roll shaft, 14 fifth roll shaft, 15 baffle, 16 cleaning roller I, 17 cleaning roller II, 18 pond, 19 inlet tube, 191 check valve I, 20 water pump, 21 outlet pipe, 211 check valve II, 22 spray mother pipe, 23 spray pipe I, 24 spray pipe II, 25 solenoid valve, 26 shower nozzle, 27 controller.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1-3, an electroplating device capable of automatically spraying and cleaning comprises a cloth roll 1, a first support 2, a second support 3 and a material collecting roll, wherein the first support 2 is provided with a mechanism for electroplating the cloth and a mechanism for cleaning the electroplated cloth, the second support 3 is provided with a drying box 5, and the drying box 5 adopts a quartz heating tube to dry the cloth.

The electroplating mechanism comprises a plating solution pool 6, a first roll shaft 7, an electroplated titanium basket 8 and a press roll bracket 9, wherein the first roll shaft 7, the electroplated titanium basket 8 and the press roll bracket 9 are arranged on the plating solution pool 6, metal plating solution is arranged in the plating solution pool 6, solid metal is placed in the electroplated titanium basket 8, and the metal plating solution is changed into plating solution by electrolyzing and melting the metal plating solution in the electroplated titanium basket 8 into the plating solution pool 6; the first roll shaft 7 is rotatably arranged on the plating liquid pool 6 through a bearing seat, and the cloth roll 1 of the first roll shaft 7 enters the plating liquid pool 6 to achieve a transition effect; an upper compression roller shaft 91 and a lower compression roller shaft 92 are arranged in the compression roller bracket 9, helical gears are respectively arranged at the head end and the tail end of the upper compression roller shaft and the tail end of the lower compression roller shaft, the upper compression roller shaft and the lower compression roller shaft are meshed and linked through the helical gears, a driven gear is further connected to the outer side of the helical gear at one end of the upper compression roller shaft 91, a motor 93 is connected with a main gear through a bearing, the main gear is connected with the driven gear through a chain, the motor 93 is used for driving the upper compression roller shaft and the lower compression roller shaft to rotate; a transmission roller shaft 10 is further arranged in the plating liquid pool 6, the transmission roller shaft 10 is rotatably arranged in the plating liquid pool 6 through a bearing, cloth enters the plating liquid pool 6 after passing through a first roller shaft 7, is transmitted to an upper pressing roller shaft and a lower pressing roller shaft through the transmission roller shaft 10, enters from a lower pressing roller shaft 92 and is output from an upper pressing roller shaft 91;

the cleaning mechanism comprises a water tank 18 arranged at the rear side of the plating liquid tank 6, a first cleaning roller 16 and a second cleaning roller 17 are sequentially arranged in the water tank 18 from front to back, the first cleaning roller 16 and the second cleaning roller are rotatably arranged in the water tank 18 through bearings, the cleaning rollers are used for conveying cloth in the water tank 18, the water tank 18 is also connected with a water tank through a water inlet pipe 19 and a water outlet pipe 21, a water pump 20 is arranged on the water inlet pipe 19, the water inlet pipe 19 is connected with two groups of spraying devices through pipelines, one group of spraying devices are arranged at the front side and the rear side of a cloth cover between the first cleaning roller 16 and the third roller 12, and the other group of spraying devices are arranged at the front side and the rear side of the; the two groups of spraying devices can realize secondary cleaning, the cleaning is cleaner and more thorough, the spraying devices comprise a spraying main pipe 22, a first spraying pipe 23 and a second spraying pipe 24 which are communicated with the spraying main pipe 22, the spraying main pipe 22 is provided with an electromagnetic valve 25, the first spraying pipe 23 and the second spraying pipe 24 are both provided with a plurality of spray heads 26, and the spray heads 26 and the cloth surface form an included angle of 45 degrees so that water sprayed by the spray heads 26 just falls on the cloth surface;

one end of the second support 3 is arranged on the ground, the other end of the second support is arranged on the water pool 18, the second support 3 is sequentially provided with a second roller shaft 11, a third roller shaft 12, a fourth roller shaft 13, a drying box 5 and a fifth roller shaft 14 from left to right, wherein the second, third, fourth and fifth roller shafts are arranged on the second support 3 through bearing seats.

The cloth roll 1 is arranged on the cloth rack.

The winding roll is sleeved on the winding roll 4, the winding roll 4 is installed on the winding frame through a bearing seat, one end of the winding roll 4 is connected with a magnetic powder brake, and the magnetic powder brake is used for controlling the tension and transmission of the cloth.

The cloth roll 1 is sequentially connected with a first roll shaft 7, a transmission roll shaft 10, a lower press roll shaft 92, an upper press roll shaft 91, a second roll shaft 11, a first cleaning roll shaft, a third roll shaft 12, a second cleaning roll shaft, a fourth roll shaft 13, a drying box 5, a fifth roll shaft 14 and a wind-up roll 4 through cloth.

The first roll shaft 7, the second roll shaft 11, the third roll shaft 12, the fourth roll shaft 13, the fifth roll shaft 14, the upper pressing roll shaft, the lower pressing roll shaft, the transmission roll shaft 10, the first cleaning roll shaft, the second cleaning roll shaft and the take-up roll 4 are arranged in parallel.

A baffle 15 for preventing water sprayed from the spray head 26 from splashing is arranged between the second bracket 3 and the water tank 18.

The water inlet pipe 19 is provided with a first check valve 191, and the water outlet pipe 21 is provided with a second check valve 211.

The equipment further comprises a controller 27, a timing module is arranged in the controller 27, the output end of the controller 27 is connected with the electromagnetic valve 25, namely, a certain time of 3 seconds or 5 seconds is set in the controller 27, the controller 27 is triggered when the time reaches the time, the controller 27 triggers the electromagnetic valve 25 to be conducted, and at the moment, the spray head 26 starts to spray water to the cloth cover.

The working process is as follows: the cloth is transited into the plating solution pool 6 through the first roller shaft 7, is transmitted through the transmission roller shaft 10 in the plating solution pool 6 and is plated in the transmission process, and the cloth enters the lower pressing roller shaft 92 after coming out of the plating solution pool 6 and then enters the upper pressing roller shaft 91, so that the plated layer is more closely attached to the cloth; the cloth is transferred to a water tank 18 through a second roll shaft 11, the cloth is firstly transferred through a first cleaning roll 16 in the water tank 18, then transferred to a second cleaning roll 17 through a third roll shaft 12 and transferred to a fourth roll shaft 13 through the second cleaning roll 17, the cloth is transferred to a drying box 5 through the fourth roll shaft 13, the front side and the rear side of a cloth cover between the first cleaning roll 16 and the third roll shaft 12 and the front side and the rear side of the cloth cover between the second cleaning roll 17 and the fourth roll shaft 13 are respectively provided with a spray head 26 for water spray cleaning of the cloth cover, the drying box 5 is dried by using a heating quartz tube, the dried cloth is transferred to a material receiving roll through a fifth roll shaft 14, and the material receiving roll is wound under the action of a magnetic powder brake 41.

The above embodiments are only specific examples of the present invention, and are not intended to limit the present invention in any way, and those skilled in the art may modify or modify the above embodiments by using the technical content disclosed above and equivalent embodiments. However, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the present invention.

Claims (8)

1. An electroplating device with automatic spray cleaning comprises a cloth roll (1), a first support (2), a second support (3) and a material roll, and is characterized in that the first support (2) is provided with an electroplating mechanism and a cleaning mechanism, the second support (3) is provided with a drying box (5),

the electroplating mechanism comprises a plating solution tank (6), a first roller shaft (7) arranged on the plating solution tank (6), an electroplated titanium basket (8) and a compression roller support (9), wherein the first roller shaft (7) is rotatably arranged on the plating solution tank (6) through a bearing seat, an upper compression roller shaft (91) and a lower compression roller shaft (92) are arranged in the compression roller support (9), helical gears are respectively arranged at the head and the tail ends of the upper compression roller shaft and the lower compression roller shaft, the upper compression roller shaft and the lower compression roller shaft are meshed and linked through the helical gears, a driven gear is further connected to the outer side of the helical gear at one end of the upper compression roller shaft (91), a motor (93) is connected with a main gear through a bearing, and the main gear is connected with the driven; a transmission roller shaft (10) is arranged in the plating liquid pool (6), and the transmission roller shaft (10) is rotatably arranged in the plating liquid pool (6) through a bearing;

the cleaning mechanism comprises a water tank (18) arranged at the rear side of the liquid plating tank (6), a first cleaning roller (16) and a second cleaning roller (17) are sequentially arranged in the water tank (18) from front to back, the first cleaning roller (16) and the second cleaning roller are rotatably arranged in the water tank (18) through bearings, the water tank (18) is also connected with a water tank through a water inlet pipe (19) and a water outlet pipe (21), a water pump (20) is arranged on the water inlet pipe (19), the water inlet pipe (19) is connected with two groups of spraying devices through pipelines, one group of spraying devices are arranged at the front side and the rear side of a cloth cover between the first cleaning roller (16) and a third roller shaft (12), and the other group of spraying devices are arranged at the front side and the rear side of the cloth cover between the second; the spraying device comprises a spraying main pipe (22), a spraying pipe I (23) and a spraying pipe II (24), the spraying main pipe (22) is provided with an electromagnetic valve (25), and the spraying pipe I (23) and the spraying pipe II (24) are respectively provided with a plurality of spray heads (26);

one end of the second support (3) is arranged on the ground, the other end of the second support is arranged on the water pool (18), the second support (3) is sequentially provided with a second roller shaft (11), a third roller shaft (12), a fourth roller shaft (13), a drying box (5) and a fifth roller shaft (14) from left to right, and the second, third, fourth and fifth roller shafts are arranged on the second support (3) through bearing seats.

2. An electroplating apparatus with automatic spray cleaning according to claim 1, wherein the cloth roll (1) is mounted on a cloth holder.

3. The electroplating equipment capable of automatically spraying and cleaning the electroplating solution according to claim 1, wherein the winding roll is sleeved on the winding roll (4), the winding roll (4) is arranged on a winding frame through a bearing seat, and one end of the winding roll (4) is connected with a magnetic powder brake (41).

4. The electroplating equipment with automatic spray cleaning function as claimed in claim 1, wherein the cloth roll (1) is sequentially connected with a first roll shaft (7), a transmission roll shaft (10), a lower pressing roll shaft (92), an upper pressing roll shaft (91), a second roll shaft (11), a first cleaning roll shaft, a third roll shaft (12), a second cleaning roll shaft, a fourth roll shaft (13), a drying box (5), a fifth roll shaft (14) and a wind-up roll (4) through cloth.

5. The electroplating equipment with automatic spray cleaning function according to claim 1, wherein the first roll shaft (7), the second roll shaft (11), the third roll shaft (12), the fourth roll shaft (13), the fifth roll shaft (14), the upper pressing roll shaft, the lower pressing roll shaft, the transmission roll shaft (10), the first cleaning roll shaft, the second cleaning roll shaft and the take-up roll (4) are arranged in parallel.

6. An electroplating apparatus with automatic spray cleaning according to claim 1, wherein a baffle (15) for preventing water sprayed from the spray head from splashing is arranged between the second bracket (3) and the water tank (18).

7. The electroplating apparatus according to claim 1, wherein a first check valve (191) is disposed on the water inlet pipe (19), and a second check valve (211) is disposed on the water outlet pipe (21).

8. The electroplating equipment with automatic spray cleaning function according to claim 1, further comprising a controller (27), wherein a timing module is arranged in the controller (27), and the output end of the controller (27) is connected with the electromagnetic valve (25).

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