CN215713168U

CN215713168U - Roller processing spray quenching device

Info

Publication number: CN215713168U
Application number: CN202121918079.8U
Authority: CN
Inventors: 陆辉; 董士理; 王兵兵; 薛海洋
Original assignee: Taicang Unika Machinery Manufacturing Co ltd
Current assignee: Taicang Unika Machinery Manufacturing Co ltd
Priority date: 2021-08-16
Filing date: 2021-08-16
Publication date: 2022-02-01
Anticipated expiration: 2031-08-16

Abstract

The utility model discloses a spray quenching device for roller processing, which comprises: the fuselage, the inside of fuselage is provided with the auxiliary roll, the tip of auxiliary roll runs through and is provided with first transfer gear in the inside of fuselage, be provided with first belt between the first transfer gear, the other end of auxiliary roll runs through and is provided with the motor in the inside of fuselage, the surface of motor output shaft is provided with link gear, through auxiliary roll, first transfer gear, first belt, motor, link gear, catch basin, delivery pipe, water pump, roof, shower nozzle, montant, inside groove, brush board and filter etc. parts mutually support for can make the surperficial roll along with rotating when the motor drives the auxiliary roll pivoted and accomplish spray quenching, later spray quenching liquid can flow into the catch basin in, reuse, rotate spray quenching and avoided the roll each face spray quenching inhomogeneous when spray quenching, spray quenching liquid's reuse has reduced the cost of production simultaneously.

Description

Roller processing spray quenching device

Technical Field

The utility model belongs to the technical field of roller manufacturing, and particularly relates to a spray quenching device for roller machining.

Background

In daily industrial production, manufacturers can utilize the roller to roll metal, so that the purpose of metal deformation is achieved, the quality of the roller determines the deformation effect, and the roller needs to be quenched during production, so that the hardness of the roller is improved.

It should be noted that most of the existing spray quenching devices for roll processing are direct spray quenching bodies, but because the rolls are cylindrical, deviation can occur in spray quenching areas in all places, and then the quality of the rolls in the later period is affected, and the spray quenching liquid is not provided with a recovery device, so that a large amount of waste is caused, the production cost is increased, and the above contents belong to the technical cognition category of the inventor and do not necessarily form the prior art.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems that most of the existing spray quenching devices for roller machining are direct spray quenching bodies, but the spray quenching areas in all places are deviated due to the fact that rollers are cylindrical, so that the quality of the rollers in the later period is influenced, and a recovery device is not arranged in spray quenching liquid, so that a large amount of waste is caused, and the production cost is increased.

In order to achieve the purpose, the utility model provides a spray quenching device for roll processing, which comprises: the machine body is internally provided with an auxiliary roller, the end part of the auxiliary roller penetrates through the machine body and is provided with a first transmission wheel, a first belt is arranged between the first transmission wheels, the other end of the auxiliary roller penetrates through the machine body and is provided with a motor, the surface of the output shaft of the motor is provided with a linkage mechanism, a water collecting tank is arranged in the machine body, a water supply pipe penetrates through the inside of the water collecting tank, a water pump is arranged at the end part of the water supply pipe, a top plate is arranged at the bottom of the water pump, the bottom of the top plate is provided with a spray head, the bottom of the top plate is provided with a vertical rod, the bottom end of the vertical rod is fixedly connected with the machine body, the inner wall of the water supply pipe is provided with an inner groove, a brush plate is arranged inside the inner groove, the surface of the brush plate is attached with a filter plate, and the end part of the filter plate is fixedly connected with the inner wall of the water supply pipe.

In one example, the auxiliary rollers are two, the auxiliary rollers and the machine body form a rotating structure, and the two auxiliary rollers rotate to drive the roller on the surface to rotate, so that the spray quenching is uniform, and the spray quenching effect is ensured.

In one example, the linkage mechanism comprises a second transmission wheel, a second belt, a first rotating shaft, a fixing plate, a first bevel gear, a second bevel gear and a second rotating shaft, the second transmission wheel is arranged on the surface of the output shaft of the motor, the second belt is arranged between the second transmission wheels, the first rotating shaft is installed inside the second transmission wheel in a penetrating mode, the end portion of the first rotating shaft is rotatably connected with the machine body, the fixing plate is arranged on the surface of the first rotating shaft, the end portion of the fixing plate is fixedly connected with the motor, the first bevel gear is arranged on one side, penetrating through the water supply pipe, of the end portion of the first rotating shaft, the second bevel gear is arranged on the side face of the first bevel gear, the second rotating shaft is arranged in the center of the top end of the second bevel gear, and fixedly connected with the brush plate, and the mechanism enables the motor to drive the auxiliary roller to rotate to complete rotary spray quenching of the roller, the filter plate can be cleaned, and the problem that the mesh is blocked to influence subsequent spray quenching is avoided.

In one example, the first bevel gear and the second bevel gear are in meshed connection, and the first bevel gear and the second bevel gear are vertically distributed, so that when the first rotating shaft rotates, the second rotating shaft can be driven to rotate through the meshed relation of the first rotating shaft and the second rotating shaft, and cleaning of the filter plate is further completed.

In one example, the number of the spray heads is four, the spray heads are uniformly distributed on the top plate, and the plurality of spray heads can increase the spray quenching speed and improve the production efficiency.

In one example, the brush plate and the water supply pipe form a clamping type rotating structure through the inner groove, and the clamping type rotating structure enables the brush plate to rotate, so that the cleaning of obstacles on the filter plate is completed.

The spray quenching device for processing the roller, provided by the utility model, has the following beneficial effects that: through supplementary roller, first transfer gear, first belt, including a motor, an end cap, a controller, and a cover plate, link gear, the catch basin, the delivery pipe, a water pump, the roof, the shower nozzle, the montant, the inside groove, mutually supporting of parts such as brush board and filter, can make the roll on surface accomplish along with rotating when making the motor drive supplementary roller pivoted and spout the quenching, later spout and quench the liquid and can flow into in the catch basin, reuse, it is inhomogeneous to spout the quenching to rotate to have avoided the roll each face to spout the quenching when spouting the quenching, the while spouts the reuse of quenching liquid and has reduced the cost of production.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic side view of the auxiliary roller mounting structure of the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 1 according to the present invention;

FIG. 4 is a schematic structural diagram of a linkage mechanism according to the present invention.

In the figure: 1. a body; 2. an auxiliary roller; 3. a first transfer wheel; 4. a first belt; 5. a motor; 6. a linkage mechanism; 601. a second transfer wheel; 602. a second belt; 603. a first rotating shaft; 604. a fixing plate; 605. a first bevel gear; 606. a second bevel gear; 607. a second rotating shaft; 7. a water collecting tank; 8. a water supply pipe; 9. a water pump; 10. a top plate; 11. a spray head; 12. a vertical rod; 13. an inner tank; 14. brushing the board; 15. a filter plate.

Detailed Description

In order to more clearly explain the overall concept of the utility model, the following detailed description is given by way of example in conjunction with the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "central," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the indicated orientations and positional relationships based on the drawings for ease of description and simplicity of description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. In the description of the present specification, reference to the description of the terms "one aspect," "some aspects," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the aspect or example is included in at least one aspect or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same solution or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more aspects or examples.

As shown in fig. 1 to 4, an embodiment of the present invention provides a spray quenching apparatus for roll machining, including: fuselage 1, the inside of fuselage 1 is provided with auxiliary roll 2, the tip of auxiliary roll 2 runs through and is provided with first transfer gear 3 in the inside of fuselage 1, be provided with first belt 4 between the first transfer gear 3, the other end of auxiliary roll 2 runs through and is provided with motor 5 in the inside of fuselage 1, the surface of motor 5 output shaft is provided with link gear 6, the inside of fuselage 1 is provided with catch basin 7, the inside of catch basin 7 has run through has delivery pipe 8, the tip of delivery pipe 8 is provided with water pump 9, the bottom of water pump 9 is provided with roof 10, the bottom of roof 10 is provided with shower nozzle 11, the bottom of roof 10 is provided with montant 12, the bottom and the fuselage 1 fixed connection of montant 12, inside groove 13 has been seted up to the inner wall of delivery pipe 8, the inside of inside groove 13 is provided with brush board 14, the surface laminating of brush board 14 has filter 15, the tip and the delivery pipe 8 inner wall fixed connection of filter 15.

Specifically, auxiliary roll 2 is provided with two, and auxiliary roll 2 constitutes revolution mechanic with fuselage 1, and two auxiliary roll 2 rotate and to drive surperficial roll and rotate, and then make to spout and quench evenly, have guaranteed the effect of spouting the quenching.

Specifically, the linkage mechanism 6 includes a second transmission wheel 601, a second belt 602, a first rotating shaft 603, a fixing plate 604, a first bevel gear 605, a second bevel gear 606 and a second rotating shaft 607, the surface of the output shaft of the motor 5 is provided with the second transmission wheel 601, the second belt 602 is arranged between the second transmission wheels 601, the first rotating shaft 603 is installed inside the second transmission wheel 601 in a penetrating manner, the end of the first rotating shaft 603 is rotatably connected with the machine body 1, the surface of the first rotating shaft 603 is provided with the fixing plate 604, the end of the fixing plate 604 is fixedly connected with the motor 5, the end of the first rotating shaft 603 is provided with the first bevel gear 605 at one side penetrating through the water supply pipe 8, the side of the first bevel gear 605 is provided with the second bevel gear 606, the top center of the second bevel gear 606 is provided with the second rotating shaft 607, the second rotating shaft 607 is fixedly connected with the brush plate 14, the above-mentioned mechanism enables the motor 5 to drive the auxiliary roller 2 to rotate to complete the rotary spray quenching of the roller, the filter plate 15 can be cleaned, and the problem that the meshes are blocked to influence subsequent spray quenching is avoided.

Specifically, the first bevel gear 605 and the second bevel gear 606 are engaged, and the first bevel gear 605 and the second bevel gear 606 are vertically distributed, so that when the first rotating shaft 603 rotates, the second rotating shaft 607 can be driven to rotate through the engagement relationship between the first rotating shaft and the second rotating shaft, and the cleaning of the filter plate 15 is completed.

Specifically, the number of the spray heads 11 is four, the spray heads 11 are uniformly distributed on the top plate 10, the spray quenching speed can be increased by the aid of the spray heads 11, and production efficiency is improved.

Specifically, the brush plate 14 and the water supply pipe 8 form a snap-in rotation structure through the inner groove 13, and the snap-in rotation structure enables the brush plate 14 to rotate, thereby completing the cleaning of the obstacles on the filter plate 15.

The working principle is as follows: when the spray quenching device for processing the roller is used, the roller to be sprayed and quenched is firstly placed between the two auxiliary rollers 2, then the motor 5 and the water pump 9 are simultaneously started, the motor 5 rotates forwards, because the output shaft of the motor 5 is fixedly connected with the auxiliary rollers 2, the motor 5 rotates forwards to drive the auxiliary rollers 2 to rotate forwards, the auxiliary rollers 2 are connected with each other through the first conveying wheel 3 and the first belt 4, when one auxiliary roller 2 rotates, the other auxiliary roller 2 is driven to rotate forwards, the roller on the surface rotates backwards, at the moment, the water pump 9 extracts spray quenching liquid in the water collecting tank 7 to spray and quench the roller, the motor 5 drives the auxiliary roller 2 to rotate and also drives the second conveying wheel 601 to rotate forwards, the second conveying wheel 601 is connected with the first rotating shaft 603 through the second belt 602, so that the first rotating shaft 603 is driven when the second conveying wheel 601 rotates forwards, the end of the first rotating shaft 603 is provided with the first bevel gear 605, so that the first rotating shaft 603 rotates forwards to drive the first bevel gear 605 to rotate forwards, and the first bevel gear 605 and the second bevel gear 606 are meshed with each other, so that the first bevel gear 605 rotates forwards to drive the second bevel gear 606 to rotate backwards, and the second bevel gear 606 is fixedly connected with the second rotating shaft 607, so that the second rotating shaft 607 rotates backwards to drive the second rotating shaft 607 to rotate backwards, and the second rotating shaft 607 is fixedly connected with the brush plate 14, so that the second rotating shaft 607 rotates backwards to drive the brush plate 14 to rotate backwards, and further clean the filter plate 15, and after long-time spray quenching, the mesh of the filter plate 15 is prevented from being blocked by impurities in spray quenching liquid to influence subsequent spray quenching.

The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.

The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A roll processing spray quenching device is characterized by comprising: the machine body is internally provided with an auxiliary roller, the end part of the auxiliary roller penetrates through the machine body and is provided with a first transmission wheel, a first belt is arranged between the first transmission wheels, the other end of the auxiliary roller penetrates through the machine body and is provided with a motor, the surface of the output shaft of the motor is provided with a linkage mechanism, a water collecting tank is arranged in the machine body, a water supply pipe penetrates through the inside of the water collecting tank, a water pump is arranged at the end part of the water supply pipe, a top plate is arranged at the bottom of the water pump, the bottom of the top plate is provided with a spray head, the bottom of the top plate is provided with a vertical rod, the bottom end of the vertical rod is fixedly connected with the machine body, the inner wall of the water supply pipe is provided with an inner groove, a brush plate is arranged inside the inner groove, the surface of the brush plate is attached with a filter plate, and the end part of the filter plate is fixedly connected with the inner wall of the water supply pipe.

2. The roll processing spray quenching device as claimed in claim 1, wherein: the auxiliary roller is provided with two, the auxiliary roller and the fuselage constitute rotating-structure.

3. The roll processing spray quenching device as claimed in claim 1, wherein: the linkage mechanism comprises a second conveying wheel, a second belt, a first rotating shaft, a fixing plate, a first bevel gear, a second bevel gear and a second rotating shaft, the surface of the output shaft of the motor is provided with the second conveying wheel, the second belt is arranged between the second conveying wheels, the inside of the second conveying wheel is provided with the first rotating shaft in a penetrating mode, the end portion of the first rotating shaft is connected with the machine body in a rotating mode, the surface of the first rotating shaft is provided with the fixing plate, the end portion of the fixing plate is fixedly connected with the motor, the end portion of the first rotating shaft penetrates through one side of the water supply pipe and is provided with the first bevel gear, the side face of the first bevel gear is provided with the second bevel gear, the top center of the second bevel gear is provided with the second rotating shaft, and the second rotating shaft is fixedly connected with the brush plate.

4. The roll processing spray quenching device as claimed in claim 3, wherein: the first bevel gear and the second bevel gear are in meshed connection, and are vertically distributed.

5. The roll processing spray quenching device as claimed in claim 1, wherein: the shower nozzle is provided with four, the shower nozzle evenly distributed on the roof.

6. The roll processing spray quenching device as claimed in claim 1, wherein: the brush plate and the water supply pipe form a clamping type rotating structure through the inner groove.