CN212829580U - Novel successive layer drum-type automatic bale breaker - Google Patents
Novel successive layer drum-type automatic bale breaker Download PDFInfo
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- CN212829580U CN212829580U CN202021775956.6U CN202021775956U CN212829580U CN 212829580 U CN212829580 U CN 212829580U CN 202021775956 U CN202021775956 U CN 202021775956U CN 212829580 U CN212829580 U CN 212829580U
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Abstract
The utility model belongs to the field of automatic bale breaker, in particular to a novel layer-by-layer drum-type automatic bale breaker, wherein an unstacking platform is arranged at the bottom end of the front section of a frame and is used for intensively placing material bags; the moving mechanism is arranged on the upper surface of the frame; the grabbing mechanism is positioned right below the moving mechanism and is fixed on the moving mechanism; the cutting mechanism is arranged at the rear section of the rack, and a discharge outlet of the cutting mechanism faces the middle section of the rack; the roller mechanism is arranged in the middle of the middle section of the rack, the inlet end of the roller mechanism is connected with the discharge port of the cutting mechanism, and the outlet end of the roller mechanism faces the front end of the rack; the waste bag collecting device is arranged on one side of the roller mechanism close to the front end of the rack; the material collecting device is positioned at the middle section of the rack and is arranged below the roller mechanism; the dust removal mechanism is arranged at the rear section of the frame and is positioned right above the cutting mechanism; the transfer mechanism is positioned in the middle section of the rack, is horizontally arranged on the upper surface of the roller mechanism and is fixed on the rack.
Description
Technical Field
The utility model belongs to automatic bale breaker field, concretely relates to novel automatic bale breaker of successive layer drum-type.
Background
The roller unpacking machine is the most common unpacking machine at present, however, the roller unpacking machine needs to place the packages on a belt conveyor of the roller unpacking machine one by one through manpower, the requirement on labor force is high, the labor intensity is high, and the capacity of equipment is determined by the speed of manually carrying the packages. This situation greatly restricts the productivity of the drum unpacker.
SUMMERY OF THE UTILITY MODEL
Problem to among the prior art, the utility model provides a novel automatic bale breaker of successive layer drum-type has solved the problem that current cylinder bale breaker needs manpower transport material package, utilizes to snatch the action that the mechanism and moving mechanism realized that automatic rising snatchs the material package, has promoted material loading speed greatly, the effectual work efficiency who promotes the bale breaker.
In order to realize the technical purpose, the technical proposal of the utility model is that:
a novel layer-by-layer drum-type automatic unpacking machine comprises a rack, wherein an unstacking platform, a grabbing mechanism, a moving mechanism, a cutting mechanism, a drum mechanism, a waste bag collecting mechanism, a collecting device, a dust removing mechanism and a transferring mechanism are arranged on the rack;
the rack is of a cuboid structure and is divided into a front section, a middle section and a rear section;
the destacking platform is arranged at the bottom end of the front section of the rack and is used for intensively placing material bags;
the moving mechanism is arranged on the upper surface of the frame and moves back and forth at the front section and the middle section of the frame;
the grabbing mechanism is positioned right below the moving mechanism and is fixed on the moving mechanism;
the cutting mechanism is arranged at the rear section of the rack and used for cutting the material bag, and a discharge port of the cutting mechanism faces the middle section of the rack;
the roller mechanism is arranged in the middle of the middle section of the rack, the inlet end of the roller mechanism is connected with the discharge port of the cutting mechanism, and the outlet end of the roller mechanism faces the front end of the rack;
the waste bag collecting device is arranged on one side of the roller mechanism close to the front end of the rack and is connected with the outlet end of the roller mechanism;
the material collecting device is positioned in the middle section of the rack and arranged below the roller mechanism, and is used for carrying out centralized loading on the materials separated by the roller mechanism;
the dust removing mechanism is arranged at the rear section of the frame and is positioned right above the cutting mechanism, and the dust removing mechanism filters dust in the cutting process;
the transfer mechanism is positioned in the middle section of the rack, is horizontally arranged on the upper surface of the roller mechanism and is fixed on the rack.
Further, the upper surface of the rack is provided with an outer cover, and the outer cover completely covers the upper surface of the rack.
Furthermore, the moving mechanism comprises a trolley and a trolley rail matched with the trolley, the trolley rail is placed on the upper surface of the rack, the trolley rail is laid on the upper surface of the middle section of the rack from the upper surface of the front section of the rack, the trolley moves back and forth on the trolley rail by taking the driving of a trolley motor as power, and the grabbing mechanism is fixed on the trolley; in the using process, the motor drives the trolley to move along the rail, and drives the grabbing mechanism to move back and forth at the front section and the middle section of the rack; further, the trolley motor is located on the upper surface of the middle section of the rack, a synchronous belt is arranged at the output end of the trolley motor and connected with the trolley, and the trolley motor drives the synchronous belt to rotate so as to drive the trolley to move back.
Still further, snatch the mechanism and include the scissors arm and grab a packet device, grab a packet device and set up in scissors arm below, just scissors arm top is fixed on the dolly, and scissors arm upper surface is provided with hoisting motor.
Furthermore, the bale grabbing device comprises a bale grabbing frame, two air cylinders are arranged on the bale grabbing frame, multiple groups of grippers are arranged in the bale grabbing frame, the air cylinders are respectively a left air cylinder and a right air cylinder, each group of grippers comprises a left gripper and a right gripper, all the left grippers are connected to the left air cylinder through the same connecting rod, and all the right grippers are connected to the right air cylinder through the same connecting rod.
Further, the transfer mechanism adopts a belt conveyor.
Further, cutting mechanism includes the cutting roller, be provided with circular blade on the cutting roller periphery circle, and the one end of cutting roller is connected with the cutting motor. The cutting roller cuts the material package under the motor effect, reaches broken bag effect.
Further, still be provided with the guide roll in the cutting mechanism, just the guide roll setting is between transfer mechanism and cutting roller, be provided with the direction motor on the guide roll.
Further, the drum mechanism comprises a drum screen with a small hole on the surface, the drum screen is cylindrical, a drum driving roller is arranged in parallel on the drum screen, the surface of the drum driving roller is tightly attached to the outer wall of the drum screen, and one end of the drum driving roller is provided with a driving motor.
Furthermore, the inlet end of the material collecting device is tightly attached to the drum screen and is provided with a filter box, and the filter box is formed by arranging U-shaped microporous plates side by side.
Furthermore, the dust removal mechanism comprises a bag-type dust remover and a high-pressure centrifugal fan, wherein the bag-type dust remover filters dust in the unpacking machine through the high-pressure centrifugal fan, so that the dust removal effect is achieved.
Further, a spiral sheet is arranged in the waste bag collecting device 7.
As can be seen from the above description, the present invention has the following advantages:
1. the utility model provides a current cylinder bale breaker need the problem of manpower transport material package, utilize to snatch the mechanism and realize with moving mechanism that automatic rising snatchs the action of material package, promoted material loading speed greatly, the effectual work efficiency who promotes the bale breaker.
2. The utility model discloses integrated drum-type bale breaker and successive layer bale breaker's advantage, had automatic destacking, automatic bale breaking throws the material, and automatic dust removal, the function of automatic collection waste bag.
3. The utility model discloses utilize transfer mechanism cooperation moving mechanism, shortened the single operating time who snatchs the mechanism, promoted moving mechanism's efficiency greatly, shortened operating cycle, realized the continuous type quick detach of material package.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention
Fig. 2 is a front view of an embodiment of the invention;
fig. 3 is a side view of an embodiment of the invention;
fig. 4 is a top view of an embodiment of the present invention.
Detailed Description
With reference to fig. 1 to 4, a specific embodiment of the present invention is described in detail, but the present invention is not limited to the claims.
As shown in fig. 1 to 4, a novel layer-by-layer drum-type automatic bale breaker comprises a frame 1, wherein the frame 1 is provided with an unstacking platform 2, a grabbing mechanism 3, a moving mechanism 4, a cutting mechanism 5, a drum mechanism 6, a waste bag collecting mechanism 7, a collecting device 8, a dust removing mechanism 9 and a transferring mechanism 10;
the frame 1 is of a cuboid structure and is divided into a front section, a middle section and a rear section;
the destacking platform 2 is arranged at the bottom end of the front section of the rack 1 and is used for intensively placing material bags;
the moving mechanism 4 is arranged on the upper surface of the frame 1 and moves back and forth at the front section and the middle section of the frame 1;
the grabbing mechanism 3 is positioned under the moving mechanism 4, is fixed on the moving mechanism 4 and moves back and forth at the front section and the middle section of the rack along with the moving mechanism;
the cutting mechanism 5 is arranged at the rear section of the rack and used for cutting the material bag, and a discharge port of the cutting mechanism 5 faces the middle section of the rack;
the roller mechanism 6 is arranged in the middle of the middle section of the rack, the inlet end of the roller mechanism 6 is connected with the discharge port of the cutting mechanism 5, and the outlet end faces the front end of the rack;
the waste bag collecting device 7 is arranged on one side of the roller mechanism 6 close to the front end of the rack, and the waste bag collecting device 8 is connected with the outlet end of the roller mechanism 6;
the material collecting device 8 is positioned in the middle section of the rack and arranged below the roller mechanism 6, and is used for carrying out centralized loading on the materials separated by the roller mechanism;
the dust removal mechanism 9 is arranged at the rear section of the frame and is positioned right above the cutting mechanism 5, and dust in the cutting process is filtered by the dust removal mechanism;
the transfer mechanism 10 is located in the middle section of the frame and horizontally arranged on the upper surface of the roller mechanism 6.
In the using process, a worker places the whole stack of material bags to be disassembled on the destacking platform by using a forklift, the moving mechanism moves above the rack at the moment, when the moving mechanism is positioned right above the destacking platform, the grabbing mechanism descends to the surface of the material bags, grabs the whole layer of material bags and ascends to the position tightly attached to the moving mechanism, the moving mechanism moves towards the middle section of the rack, and the material bags of the grabbing mechanism are placed on the transferring mechanism; the transfer mechanism transfers the material bag to the cutting mechanism under the action of the motor, the cutting mechanism cuts the packaging bag of the material bag, the material bag slides into the roller mechanism under the self gravity, and dust generated by the cutting mechanism in the cutting process is filtered by the dust removal device, so that the problem of flying dust is solved; the material bag entering the roller mechanism realizes the separation of the material and the packaging bag under the action of the roller mechanism, the material directly enters the material collecting device through the roller mechanism, the packaging bag enters the waste bag collecting device through the roller mechanism, the waste bag collection is realized, and thus, the transfer of the whole layer of material bag in the mechanism and the separation of the material and the packaging bag are completed; meanwhile, after the whole layer of material package is placed on the transfer mechanism, the moving mechanism moves to the frame anterior segment again to snatch the processing through snatching the next layer on the mechanism to the tray, and shift the material package that snatchs to the transfer mechanism, so far realize grabbing the package feeding in succession.
Furthermore, the upper surface of the frame 1 is provided with an outer cover 1-1, the outer cover completely covers the upper surface of the frame, a certain protection effect is achieved, and meanwhile flying of dust is effectively prevented.
Further, the moving mechanism 4 comprises a trolley 4-2 and a trolley rail 4-1 matched with the trolley, the trolley rail 4-1 is placed on the upper surface of the rack, the trolley rail is laid on the upper surface of the middle section of the rack from the upper surface of the front section of the rack, the trolley moves back and forth on the trolley rail by taking the driving of a trolley motor 10-1 as power, and the grabbing mechanism 3 is fixed on the trolley 4-2; in the using process, the motor drives the trolley to move along the rail, and drives the grabbing mechanism to move back and forth at the front section and the middle section of the rack; further, the trolley motor 10-1 is located on the upper surface of the middle section of the rack, a synchronous belt is arranged at the output end of the trolley motor and connected with the trolley, and the trolley motor drives the synchronous belt to rotate so as to drive the trolley to move back.
Still further, the grabbing mechanism 3 comprises a scissor arm 3-1 and a bale grabbing device 3-2, the bale grabbing device is arranged below the scissor arm, the upper portion of the scissor arm is fixed on the trolley, a lifting motor 3-11 is arranged on the upper surface of the scissor arm, the lifting motor drives the scissor arm to extend and retract, and lifting of the whole bale grabbing device is achieved.
Furthermore, the bale grabbing device 3-2 comprises a bale grabbing rack 3-21, two air cylinders 3-22 are arranged on the bale grabbing rack 3-21, a plurality of groups of grippers 3-23 are arranged in the bale grabbing rack 3-21, the air cylinders 3-22 are respectively a left air cylinder and a right air cylinder, each group of grippers 3-23 comprises a left gripper and a right gripper, all the left grippers are connected to the left air cylinder through the same connecting rod 3-24, all the right grippers are connected to the right air cylinder through the same connecting rod 3-24, and in the using process, the left air cylinder and the right air cylinder are driven to be matched to achieve the purpose of tightening and releasing the grippers, so that the gripping and releasing work is completed.
Further, transfer mechanism 10 adopts band conveyer, and when the material package was placed on transfer mechanism, place on band conveyer promptly, band conveyer's motor drive belt rotated, transported the material package to the frame back end from the frame middle section to get into between dust collector and the cutting mechanism.
Further, cutting mechanism 5 includes cutting roller 5-1, be provided with circular blade on 5-1 outer periphery of cutting roller, and the one end of cutting roller is connected with the cutting motor. The cutting roller cuts the material package under the motor effect, reaches broken bag effect. Further still be provided with guide roll 5-2 in the cutting mechanism 5, just guide roll 5-2 sets up between transfer mechanism 10 and cutting roller 5-1, be provided with the direction motor on the guide roll, in the use, the direction motor on the guide roll rotates, and supplementary material package removes to the cutting roller, and when the material package left the guide roll, the downward removal under the action of self gravity, the guide roll can promote the material package upper surface and slide to the cylinder in this moment.
Further, the drum mechanism 6 comprises a drum screen with small holes on the surface, the drum screen is cylindrical, a drum driving roller 6-1 is arranged in parallel on the drum screen, the surface of the drum driving roller 6-1 is tightly attached to the outer wall of the drum screen, one end of the drum driving roller is provided with a driving motor, in the using process, the bottom of the drum screen is provided with a material collecting device, when a material package enters the drum screen, the driving motor drives the drum driving roller to rotate, so that the rotation of the drum screen is kept, the small holes of the material particles in the drum screen penetrate through the material package to enter the material collecting device, and the material package bag is transferred to the waste bag collecting device under the action of the drum screen.
Furthermore, the inlet end of the material collecting device 8 is tightly attached to the drum screen and is provided with a filter box, and the filter box is formed by arranging U-shaped microporous plates side by side.
Further, the dust removing mechanism 9 comprises a bag-type dust remover 9 and a high-pressure centrifugal fan 9, and the bag-type dust remover 9 filters dust in the unpacking machine through the high-pressure centrifugal fan 9 to achieve the dust removing effect.
Further, a spiral sheet is arranged in the waste bag collecting device 7.
To sum up, the utility model has the advantages of it is following:
1. the utility model provides a current cylinder bale breaker need the problem of manpower transport material package, utilize to snatch the mechanism and realize with moving mechanism that automatic rising snatchs the action of material package, promoted material loading speed greatly, the effectual work efficiency who promotes the bale breaker.
2. The utility model discloses integrated drum-type bale breaker and successive layer bale breaker's advantage, had automatic destacking, automatic bale breaking throws the material, and automatic dust removal, the function of automatic collection waste bag.
3. The utility model discloses utilize transfer mechanism cooperation moving mechanism, shortened the single operating time who snatchs the mechanism, promoted moving mechanism's efficiency greatly, shortened operating cycle, realized the continuous type quick detach of material package.
It should be understood that the above detailed description of the present invention is only for illustrative purposes and is not limited to the technical solutions described in the embodiments of the present invention. It will be understood by those skilled in the art that the present invention may be modified and equivalents may be substituted to achieve the same technical effects; as long as the use requirement is satisfied, the utility model is within the protection scope.
Claims (10)
1. The utility model provides a novel automatic bale breaker of successive layer drum-type which characterized in that: the automatic destacking machine comprises a rack, wherein a destacking platform, a grabbing mechanism, a moving mechanism, a cutting mechanism, a roller mechanism, a waste bag collecting mechanism, a material collecting device, a dust removing mechanism and a transferring mechanism are arranged on the rack;
the rack is of a cuboid structure and is divided into a front section, a middle section and a rear section;
the destacking platform is arranged at the bottom end of the front section of the rack and is used for intensively placing material bags;
the moving mechanism is arranged on the upper surface of the frame and moves back and forth at the front section and the middle section of the frame;
the grabbing mechanism is positioned right below the moving mechanism and is fixed on the moving mechanism;
the cutting mechanism is arranged at the rear section of the rack and used for cutting the material bag, and a discharge port of the cutting mechanism faces the middle section of the rack;
the roller mechanism is arranged in the middle of the middle section of the rack, the inlet end of the roller mechanism is connected with the discharge port of the cutting mechanism, and the outlet end of the roller mechanism faces the front end of the rack;
the waste bag collecting device is arranged on one side of the roller mechanism close to the front end of the rack and is connected with the outlet end of the roller mechanism;
the material collecting device is positioned in the middle section of the rack and arranged below the roller mechanism, and is used for carrying out centralized loading on the materials separated by the roller mechanism;
the dust removing mechanism is arranged at the rear section of the frame and is positioned right above the cutting mechanism, and the dust removing mechanism collects and filters dust in the cutting process;
the transfer mechanism is positioned in the middle section of the rack, is horizontally arranged on the upper surface of the roller mechanism and is fixed on the rack.
2. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 1 wherein: the upper surface of the rack is provided with an outer cover which completely covers the upper surface of the rack.
3. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 1 wherein: the moving mechanism comprises a trolley and a trolley rail matched with the trolley, the trolley rail is placed on the upper surface of the rack, the trolley rail is laid on the upper surface of the front section of the rack and the upper surface of the middle section of the rack, the trolley moves back and forth on the trolley rail by taking the driving of a trolley motor as power, and the grabbing mechanism is fixed on the trolley.
4. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 3 wherein: the grabbing mechanism comprises a scissor arm and a grabbing device, the grabbing device is arranged below the scissor arm, the upper portion of the scissor arm is fixed on the trolley, and a lifting motor is arranged on the upper surface of the scissor arm.
5. Novel layer-by-layer drum-type automatic bale breaker according to claim 4, characterized in that: the bale grabbing device comprises a bale grabbing frame, two air cylinders are arranged on the bale grabbing frame, multiple groups of grippers are arranged in the bale grabbing frame, the air cylinders are respectively a left air cylinder and a right air cylinder, each group of grippers comprises a left gripper and a right gripper, all the left grippers are connected to the left air cylinder through the same connecting rod, and all the right grippers are connected to the right air cylinder through the same connecting rod.
6. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 1 wherein: the cutting mechanism comprises a cutting roller, a circular blade is arranged on the outer circumference of the cutting roller, and one end of the cutting roller is connected with a cutting motor.
7. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 6 wherein: still be provided with the guide roll in the cutting mechanism, just the guide roll setting is between transfer mechanism and cutting roller, be provided with direction motor on the guide roll.
8. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 1 wherein: the drum mechanism comprises a drum screen with small holes on the surface, the drum screen is cylindrical, a drum driving roller is arranged in parallel on the drum screen, the surface of the drum driving roller is tightly attached to the outer wall of the drum screen, and one end of the drum driving roller is provided with a driving motor.
9. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 8 wherein: the inlet end of the material collecting device is tightly attached to the drum screen and is provided with a filter box, and the filter box is formed by arranging U-shaped microporous plates side by side.
10. A novel layer-by-layer drum-type automatic bale breaker as claimed in claim 1 wherein: the dust removal mechanism comprises a bag-type dust remover and a high-pressure centrifugal fan, wherein the bag-type dust remover filters dust in the unpacking machine through the high-pressure centrifugal fan, and the dust removal effect is achieved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021775956.6U CN212829580U (en) | 2020-08-21 | 2020-08-21 | Novel successive layer drum-type automatic bale breaker |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021775956.6U CN212829580U (en) | 2020-08-21 | 2020-08-21 | Novel successive layer drum-type automatic bale breaker |
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| CN212829580U true CN212829580U (en) | 2021-03-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116637213A (en) * | 2023-07-27 | 2023-08-25 | 山东辐岳机电科技有限公司 | Omnibearing sterilizing method and system for packaging box |
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2020
- 2020-08-21 CN CN202021775956.6U patent/CN212829580U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116637213A (en) * | 2023-07-27 | 2023-08-25 | 山东辐岳机电科技有限公司 | Omnibearing sterilizing method and system for packaging box |
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