CN212821509U - Outer wall decorative board preparation processing apparatus - Google Patents
Outer wall decorative board preparation processing apparatus Download PDFInfo
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- CN212821509U CN212821509U CN202021549569.0U CN202021549569U CN212821509U CN 212821509 U CN212821509 U CN 212821509U CN 202021549569 U CN202021549569 U CN 202021549569U CN 212821509 U CN212821509 U CN 212821509U
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- cleaning
- spray tube
- injector head
- tubaeform
- washing spray
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- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims abstract description 60
- 239000007921 spray Substances 0.000 claims abstract description 53
- 238000005406 washing Methods 0.000 claims abstract description 16
- 241001417527 Pempheridae Species 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000875 corresponding effect Effects 0.000 description 38
- 238000005507 spraying Methods 0.000 description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 238000001035 drying Methods 0.000 description 13
- 238000000926 separation method Methods 0.000 description 13
- 238000007605 air drying Methods 0.000 description 11
- 238000001179 sorption measurement Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 9
- 239000003973 paint Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 230000008878 coupling Effects 0.000 description 6
- 238000010168 coupling process Methods 0.000 description 6
- 238000005859 coupling reaction Methods 0.000 description 6
- 238000006386 neutralization reaction Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 238000005034 decoration Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003595 mist Substances 0.000 description 4
- 230000000087 stabilizing effect Effects 0.000 description 4
- 239000002585 base Substances 0.000 description 3
- 238000005238 degreasing Methods 0.000 description 3
- 230000029052 metamorphosis Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- -1 wallpaper Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses an outer wall decorative board preparation processing apparatus. Including setting up respectively in the washing spray tube of the relative both sides of treatment channel, it is equipped with an automatic sweeper to wash the spray tube, automatic sweeper is including connecting in the cleaning injector head of the lower extreme opening of washing the spray tube to and corresponding throttle orifice that sweeps, it is tubaeform to clean the injector head, sweep throttle orifice and connect in tubaeform clean between the lower extreme opening of injector head and washing spray tube, the tubaeform of the washing spray tube of the relative both sides of treatment channel cleans the injector head and misplaces mutually and correspond downward sloping, and with the corresponding setting of corresponding diapire face of treatment channel. The device for manufacturing and processing the outer wall decorative plate has the advantages of simple and reasonable structure, and simple and convenient operation.
Description
Technical Field
The utility model relates to a decoration panel making devices, in particular to outer wall decorative board preparation processing apparatus.
Background
With the continuous progress of technology, the continuous development of economy and the continuous improvement of the requirements of quality of life, no matter the modern decoration and fitment of indoor, outdoor and/or outer wall, aluminum-plastic plates, aluminum alloy plates, stainless steel plates, copper plates and the like are increasingly used to replace materials such as ceramic tiles, paint, wallpaper, plywood and the like. When aluminum plastic plates, aluminum alloy plates, stainless steel plates, copper plates and the like are used as decoration plates, due to the processing and manufacturing devices in the forming process, dirty substances such as lubricating grease and the like can be adhered to the surface of a formed workpiece in the forming and manufacturing process, so that certain difficulty exists in subsequent processing of forming work, and the production quality of products is influenced. Therefore, the formed plate workpiece needs to be correspondingly processed to meet the corresponding quality requirements, for example, the formed plate is subjected to surface oil dirt removing and cleaning, surface spraying treatment, drying treatment and the like, so that the decoration is attractive, the corrosion resistance and the weather resistance are high, and the plate workpiece can be kept for a long time without changing color. Therefore, the formed part needs to be correspondingly cleaned by adopting a relatively better, more complete and more reasonable cleaning treatment equipment device so as to meet the requirement of the subsequent spraying treatment. The present similar treatment plant devices have inadequate effectiveness and efficiency, both in terms of technical improvements and increased need and space.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the problem that above-mentioned prior art exists, provide an outer wall decorative board preparation processing apparatus. The device for manufacturing and processing the outer wall decorative plate has the advantages of simple and reasonable structure, and simple and convenient operation.
The utility model discloses outer wall decorative board preparation processing apparatus's technical scheme is including setting up respectively in the washing spray tube of the relative both sides of treatment channel, it is equipped with an automatic sweeper to wash the spray tube, automatic sweeper is including connecting in the cleaning injector head of the lower extreme opening of washing the spray tube to and corresponding the throttle orifice that sweeps, it is tubaeform to clean the injector head, it connects in tubaeform to sweep the throttle orifice clean between the lower extreme opening of injector head and washing spray tube, the tubaeform of the washing spray tube of the relative both sides of treatment channel cleans the injector head and misplaces corresponding downward sloping in opposite directions each other, and with the corresponding setting of corresponding diapire face of treatment channel.
The utility model is not only simple in structure, reasonable, moreover, because of the rationality of its device structure, it deoils the dirt effectual, clears away totally, and has certain self-cleaning function effect of handling the passageway. Meanwhile, due to the reasonability of the spraying device and the collection, capture and separation structure thereof, the pollution waste material collection and separation effect is good, so that the discharged gas is relatively purified, and the aim of environmental protection and emission is favorably fulfilled.
Drawings
Fig. 1 is a schematic front view of an embodiment of the present invention; FIG. 2 is a schematic top view of the structure of FIG. 1; FIG. 3 is a schematic cross-sectional view of a corresponding portion of an embodiment of the variable direction nozzle device of the present invention; fig. 4 and 5 are schematic structural views of an embodiment of the limited freedom change direction nozzle device of the dryer and the cleaner of the present invention, respectively; FIG. 6 is a schematic cross-sectional view of an embodiment of a spray coating device.
Detailed Description
In order to facilitate a better understanding of the present invention, the present invention will be further described with reference to the following embodiments and drawings.
As shown in fig. 1-6. In this embodiment, the exterior decorative panel manufacturing apparatus 1 includes a cleaning device, a spray device 21, and the like provided in the processing passage 2. The top plate of the processing channel is provided with a conveying guide opening notch 10 for processed workpieces or plate materials and the like.
The processing channel is sequentially provided with a pre-cleaning area 11, a degreasing area 12, a degreasing drying area 13, a buffer area 14, a neutralization cleaning area 15, a neutralization cleaning drying area, a purification cleaning area 16, a drying area 17 and the like which are communicated with each other from an input port (workpiece input port) to an output port (workpiece output port).
The cleaning device comprises a cleaner and a dryer, the cleaner and the dryer respectively comprise a limited free deformation variable spray pipe device, the limited free deformation variable spray pipe device comprises a self-adaptive dynamic coupling connecting device and a corresponding spray pipe 3 movably arranged on the self-adaptive dynamic coupling connecting device.
The self-adaptive dynamic coupling connecting device comprises an open or tubular guide sleeve 8 fixedly connected with the corresponding side wall of the treatment channel and movably sleeved on the upper part of the spray pipe, an open stabilizing sleeve 9 arranged at the middle lower part of the spray pipe in a spacing type movable limiting sleeve mode, an open stabilizing sleeve 8 fixedly connected with the corresponding side wall of the treatment channel and movably sleeved on the middle lower part of the spray pipe 3, a supporting convex ring 4 fixed on the outer side wall of the spray pipe and movably connected with the upper end surface of the guide sleeve in a contact type supporting mode, and a free metamorphosis movable limiting device.
The free metamorphosis activity limiting device comprises a flexible connecting device and a direction-changing limiting device. The flexible connection means comprise a hose 20 connected to the medium inlet port 7 of the nozzle 3, which is connected via its hose 20 to a corresponding source of drying or cleaning medium.
The turning degree limiting device comprises a turning stroke groove 18 which is arranged on the inner side wall surface of the guide sleeve 8 and has a certain width, and a limiting coupling convex body 19 which is narrower than and correspondingly movably connected to the turning stroke groove 18. When the cleaning machine works, the spray pipes can randomly form small-amplitude rotation and vertical displacement change to form dynamic blowing type cleaning and cleaning. The rotation amplitude is determined by the corresponding interval between the direction-changing travel groove and the limit coupling convex body.
The nozzle is movably limited by the interval or clearance type of the guide sleeve 8 and the open type stabilizing sleeve 9, the supporting convex ring 4 can be movably supported on the guide sleeve up and down or in a rotating way, and the open type stabilizing sleeve 9 can prevent the lower part of the nozzle from excessively swinging.
The medium input port (medium input port) 7 of the nozzle is arranged on the opposite side of the nozzle, the axis of the medium input port is perpendicular to the axis of the nozzle and is positioned at the edge of the corresponding side of the nozzle, and meanwhile, on the cross section of the nozzle, the axial direction line of the medium input port is the same as the tangential direction of the edge of the corresponding side wall of the nozzle (or the extension line of the edge of the inner side wall of the corresponding side of the medium input port is the same as the tangential direction of the coincident point of the edge of the corresponding side wall of the nozzle).
The spray pipes of the dryer are a plurality of air drying spray pipes 3b which are respectively arranged on the two opposite side walls of the processing channel of the pre-cleaning area, the drying area, the neutralization cleaning drying area and the drying area, and the medium input ports of the air drying spray pipes 3b are connected with corresponding air sources at a certain temperature. The spray pipes of the cleaner comprise a plurality of cleaning spray pipes 3a which are respectively arranged on two opposite side walls of a treatment channel of the degreasing area, the neutralization cleaning area and the purification cleaning area, and the medium input ports of the cleaning spray pipes are connected with a corresponding cleaning medium source at a certain temperature. The cleaning spray pipes are respectively provided with round nozzles 5, the air drying spray pipes are provided with rectangular nozzles, and the corresponding nozzles of the adjacent air drying spray pipes and the cleaning spray pipes are arranged in a staggered way from top to bottom.
The corresponding air drying spray pipes on the two opposite sides of the processing channel and the corresponding nozzles of the cleaning spray pipes are opposite and corresponding to each other and are respectively arranged in an inclined way along the conveying advancing direction of the reverse workpiece. The air drying spray pipes and the cleaning spray pipes which are respectively corresponding to two opposite sides of the processing channel are arranged in a staggered mode in the workpiece conveying direction.
The lower end of the air drying spray pipe is blocked. The cleaning spray pipe is provided with an automatic cleaner. The automatic cleaner comprises a horn-shaped cleaning spray head 6 and a purging orifice plate 6 a; the horn-shaped cleaning spray head 6 is connected to the lower end opening of the cleaning spray pipe, the purging orifice plate 6a is arranged at the inlet end of the horn-shaped cleaning spray head 6, the horn-shaped cleaning spray heads 6 of the cleaning spray pipes on the two opposite sides of the processing channel are staggered, arranged oppositely and correspondingly downwards and are corresponding to the ground of the corresponding part of the processing channel. It can be at the in-process of implementing the washing operation to the work piece, through its throttle effect of sweeping orifice plate 6a, partial corresponding cleaning medium of reposition of redundant personnel all the time cleans the washing to the diapire face or the ground of handling the passageway in the injection formula simultaneously, avoids handling passageway ground and accumulates dirty scale deposit along with the time, makes the diapire face not have any accumulation dirt to form, need not to carry out the secondary cleaning of extra difficulty again and sweeps the dirt and clear away to handling passageway ground, has the operation result of use twice with half the effort. The purging orifice plate is provided with a plurality of through holes, and the distribution throttling quantity can be adjusted in a mode of blocking part of the through holes. To adjust the cleaning degree of the automatic cleaner.
The flat rectangle of injector head is cleaned to tubaeform, and its flat rectangular formula tubaeform cleans injector head structural shape and does: the width of the cavity in the horizontal direction is far larger than the height of the cavity in the vertical direction on the cross section of the cavity. So as to obtain a large-area and high-efficiency cleaning effect.
The utility model discloses, the spray tube of limited free metamorphosis diversion spray tube device utilizes the activity direction interval or the clearance of its self-adaptation dynamic coupling connecting device and spray tube, shape change or the different shapes at different positions through the work piece, conveying speed's change or fluctuation, and wash or dry medium's pressure flow's fluctuation changes etc., constitute artificial dynamic diversion of emulation and/or reciprocate to sweep the formula jetting washing or drying from top to bottom, it can obtain very good scrubbing and wash clean effect, the work piece washs totally very much, fundamentally has increased substantially decorative board product production quality.
When the device is used for cleaning, workpieces (such as formed decorative plates and the like) are respectively or mutually linked by a processing channel and a spraying channel of the workpiece surface cleaning device for the decorative panel to form a closed-loop integrated circulating conveying chain belt, and the workpieces are conveyed to an open notch through the workpiece conveying guide and move from an input end to an output end at a certain running speed to pass through the processing channel. During the process of passing through the workpiece, the workpiece is respectively and sequentially pre-cleaned in a pre-cleaning area 11, the outer wall surface of the workpiece is blown by heated air at a certain temperature through an air-drying spray pipe to remove adhered dust, sundries, dirty liquid and the like, the workpiece is cleaned by an oil stain removing area 12 to remove oil stains, dirt and dirt, a cleaning spray pipe is used for cleaning and cleaning the workpiece by using a weak acid or weak base liquid cleaning medium, the cleaning medium liquid is air-dried and removed through an oil stain removing drying area 13 through the air-drying spray pipe, a buffer area 14 is used for a short buffer time, the weak acid or weak base liquid cleaning medium on the residual surface and the residual dirt and other substances are further acted, the residual weak acid or basic substances and the dirt with corresponding properties adhered to the surface of the plate are neutralized and cleaned by using a weak base or weak liquid cleaning medium through a neutralization cleaning area 15, and the surface liquid is dried and removed through the neutralization cleaning area, the cleaning area 16 is used for cleaning and cleaning the workpiece with residual acid or alkali and other cleaning media to clean and clean the plate thoroughly, and the drying area 17 is dried by the air drying spray pipe with relatively high temperature heated air. Finally, clean workpieces meeting the corresponding required quality standards are obtained and then sent to the next surface spraying processing and manufacturing procedure for corresponding processing.
The composition and temperature of the cleaning and drying media in each processing area or section, the applied pressure, flow rate, temperature value, temperature, pressure and flow rate change curve and the like of the media can be adjusted correspondingly according to the material property, surface contamination degree, performance property of the contaminated materials and the like of the plate.
The spraying device 21 includes a spraying passage 22, spraying robots 27 disposed at opposite sides in the spraying passage, a gas-liquid intensified separation device, water curtain plates 25 disposed at opposite sides of the spraying passage 22, a water curtain generator, and the like.
The water curtain generator comprises a water storage tank 26 above two opposite sides of the spraying channel, a coaming on one corresponding side of the water storage tank is formed by the upper plate wall of the water curtain plate, and a water curtain generating opening (or overflow opening) 26a of the water storage tank is formed by a long notch formed in the upper end of the water curtain plate along the length direction of the water curtain plate. The water curtain tank is connected to a water source through a water inlet pipe 29.
The gas-liquid intensified separation device comprises intensified separation flow channels 23 and the like which are arranged on two opposite sides of the paint spraying channel. The reinforced separation flow channel is composed of water curtain plates on two sides and side walls on two opposite sides of the spraying channel. An expanding separation body is arranged in the reinforced separation flow passage. The expanding type separating body comprises flow guide adsorption plates 24 which incline downwards and are mutually and alternately connected with two opposite side walls of the reinforced separation flow channel respectively. The expanded separating body comprises two groups of flow guide adsorption plates which are sequentially downwards inclined, staggered and oppositely corresponding from top to bottom, wherein one group of flow guide adsorption plates is fixedly connected to the inner side wall surface of the water curtain plate, the other group of flow guide adsorption plates are fixedly connected to the side wall of the spraying channel, the other side edges of the two groups of flow guide adsorption plates are free side edges, and the free side edges of the two groups of flow guide adsorption plates are spaced from the corresponding water curtain plate or the spraying channel side wall. The gap forms a continuous flow channel for reinforcing the separation flow channel. The collection inlet 23a of the enhanced separation flow passage is formed by the upper end edge of the water curtain plate and the top wall of the spraying channel. The side wall of the upper spraying channel in the reinforced separation flow channel is provided with one or a plurality of separated gas outlets 23b distributed along the length direction of the spraying channel. The separated gas outlet can be opened at the lower part of the diversion adsorption plate at the corresponding side, and the separated gas can play a certain role in isolating and discharging through the corresponding diversion adsorption plate.
And a dynamic sealing device is arranged at the top of the spraying channel. The top wall of the spraying channel is provided with a conveying guide opening notch 10 for the sprayed workpiece. The dynamic sealing means comprises flexible dynamic corrugated sealing plates 31 attached to opposite side walls of the open mouth of the transport guide respectively. The opposite side edges of the flexible dynamic corrugated sealing plates at the two sides are respectively in corresponding contact type dynamic sealing connection with the two corresponding side walls of a chain belt type conveying device connector (such as a hook rod). The spraying channel top plate structure can effectively and remarkably reduce direct pollution discharge of spraying waste gas (paint mist and the like) from a conveying guide opening notch of the spraying channel top plate. The conveying device is prevented from being integrally arranged in the paint spraying channel and being possibly polluted or damaged, and the waste gas overflow is effectively reduced.
And conveying the cleaned workpiece to a spraying channel for surface spraying treatment. After floating paint mist and the like generated by spraying paint in the inner cavity of the spraying channel enter the enhanced separation channel from the collecting input port, the floating paint mist and the like gradually and repeatedly adsorb and separate the paint mist and the like into liquid by the diversion adsorption plates in the flowing process of passing through each diversion adsorption plate from top to bottom.
In another embodiment, the dryer includes seasoning nozzles fixedly attached to corresponding sidewalls of the treatment tunnel, and the washer includes a limited freedom variation direction changing nozzle assembly, the remaining structure and corresponding operation of this embodiment being similar to the above described embodiment.
In another embodiment, the cleaning nozzle and the air drying nozzle of the cleaning device and the drying device are respectively provided with an automatic cleaner. The connecting structure and the connecting arrangement mode of the automatic cleaner are the same as those of the embodiment. The rest of the structure of the present embodiment, the corresponding operation and cleaning method, etc. can be similar to any of the above embodiments.
Claims (1)
1. The utility model provides an outer wall decorative board preparation processing apparatus, is including setting up respectively in the washing spray tube of the relative both sides of processing passageway, characterized by the washing spray tube is equipped with an automatic sweeper, automatic sweeper is including connecting in the cleaning injector head of the lower extreme opening of washing spray tube to and corresponding the throttle orifice that sweeps, the cleaning injector head is tubaeform, it connects in tubaeform to sweep the throttle orifice sweep between the lower extreme opening of injector head and washing spray tube, the tubaeform cleaning injector head of the washing spray tube of the relative both sides of processing passageway dislocation each other and correspond the downward sloping in opposite directions, and with the corresponding setting of the corresponding diapire face of processing passageway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021549569.0U CN212821509U (en) | 2020-07-30 | 2020-07-30 | Outer wall decorative board preparation processing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021549569.0U CN212821509U (en) | 2020-07-30 | 2020-07-30 | Outer wall decorative board preparation processing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212821509U true CN212821509U (en) | 2021-03-30 |
Family
ID=75125670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021549569.0U Active CN212821509U (en) | 2020-07-30 | 2020-07-30 | Outer wall decorative board preparation processing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212821509U (en) |
-
2020
- 2020-07-30 CN CN202021549569.0U patent/CN212821509U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230912 Address after: No. 37, Fengshu Group, Xinquan Village, Huangmao Town, Wanzai County, Yichun City, Jiangxi Province, 336100 Patentee after: Tang Ping Address before: 336100 Wanzai County Industrial Park, Yichun, Jiangxi Patentee before: Wanzai Pengwei Industrial Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240528 Address after: 336100 Wanzai County Industrial Park, Yichun, Jiangxi Patentee after: Wanzai Pengwei Industrial Co.,Ltd. Country or region after: China Address before: No. 37, Fengshu Group, Xinquan Village, Huangmao Town, Wanzai County, Yichun City, Jiangxi Province, 336100 Patentee before: Tang Ping Country or region before: China |