CN212814026U

CN212814026U - Gluten automatic weighing and sorting machine

Info

Publication number: CN212814026U
Application number: CN202021259799.3U
Authority: CN
Inventors: 王春幸; 王书全; 孙明胜; 张华伟; 王园园
Original assignee: Henan Huaju Biological Engineering Co ltd
Current assignee: Henan Huaju Biological Engineering Co ltd
Priority date: 2020-06-30
Filing date: 2020-06-30
Publication date: 2021-03-30
Anticipated expiration: 2030-06-30

Abstract

The utility model relates to the technical field of food processing, and discloses a gluten blocking automatic weighing and sorting machine, which comprises a frame, a forming blocking mechanism, a buffer belt, a dynamic weighing belt conveyor and a sorting belt, wherein the forming blocking mechanism comprises an extrusion forming cylinder and a forming mold, a rotating shaft is arranged in the extrusion forming cylinder, a helical blade is arranged on the rotating shaft, the forming mold is connected with the bottom end of the extrusion forming cylinder, a forming hole is arranged on the forming mold, and a cutter is arranged below the forming hole; the buffer belt is arranged below the extrusion molding cylinder, the two sides of the width direction of the buffer belt are symmetrically provided with buffer mechanisms, each buffer mechanism comprises a turntable, the turntables are rotationally connected to the rack and connected with stepping rotation driving mechanisms, the turntables are connected with buffer rods, and the height of each buffer rod is higher than the upper surface of each buffer belt; the sorting belt is provided with a sorting mechanism. The utility model discloses degree of automation is high, greatly reduced the cost of labor, improved production efficiency to the health and the safety of food have been guaranteed.

Description

Gluten automatic weighing and sorting machine

Technical Field

The utility model relates to a food processing technology field especially relates to a gluten piecemeal automatic weighing sorting machine.

Background

Gluten is a colloidal mixed protein peculiar to wheat flour and is composed of gliadin and glutenin. The gluten is rich in nutrient components, particularly high in protein content, and belongs to high-protein, low-fat, low-sugar and low-calorie food. In addition, the gluten also contains various trace elements such as calcium, iron, phosphorus, potassium and the like, and is a traditional food. In the industrialized processing and manufacturing of gluten, the gluten balls are kneaded and washed to obtain gluten balls, and then the gluten balls are made into strips with consistent weight, so that the gluten balls are convenient to sell. In the prior art, gluten forming, blocking, weighing and sorting are mostly manually completed, so that the production efficiency is low, the labor cost is high, and the food sanitation and safety are difficult to ensure.

SUMMERY OF THE UTILITY MODEL

To the technical problem that prior art exists, the utility model provides a gluten piecemeal automatic weighing sorting machine.

In order to achieve the above object, the utility model provides a following technical scheme: a gluten blocking automatic weighing and sorting machine comprises a rack, and further comprises a forming blocking mechanism, a buffer belt, a dynamic weighing belt conveyor and a sorting belt, wherein the forming blocking mechanism comprises an extrusion forming cylinder and a forming die, the extrusion forming cylinder is vertically arranged, one side of the top end of the extrusion forming cylinder is provided with a feed hopper, a rotating shaft is arranged in the extrusion forming cylinder, the rotating shaft is connected with a forming motor, the forming motor is fixed at the top of the extrusion forming cylinder, the rotating shaft is provided with a helical blade, the forming die is connected to the bottom end of the extrusion forming cylinder, the forming die is provided with a forming hole communicated with the extrusion forming cylinder, a cutter extending along the radial direction of the extrusion forming cylinder is arranged below the forming hole, the end part of the cutter is connected with a cutter shaft, the cutter shaft is connected with a cutter motor, and; the buffer belt is arranged below the extrusion molding cylinder, the two sides of the width direction of the buffer belt are symmetrically provided with buffer mechanisms, each buffer mechanism comprises a turntable, the turntables are rotationally connected to the rack and connected with stepping rotation driving mechanisms, the turntables are circumferentially and uniformly connected with a plurality of buffer rods extending in the radial direction, and the height of each buffer rod is higher than the upper surface of each buffer belt; the sorting belt is provided with a sorting mechanism, and the buffer belt, the dynamic weighing belt machine and the sorting belt are connected to the rack.

Preferably, be equipped with the mechanism of arranging between extrusion molding section of thick bamboo and the buffering belt, the mechanism of arranging includes a cloth arranging section of thick bamboo, the axial of cloth arranging section of thick bamboo is parallel with the width direction of buffering belt, and the top of cloth arranging section of thick bamboo is equipped with feedstock channel, and the bottom is equipped with discharging channel, feedstock channel just is located the shaping hole with the shaping hole phase-match, discharging channel is located buffering belt directly over, the cloth arranging section of thick bamboo internal rotation is equipped with the cloth arranging roller, the cloth arranging roller is connected with the motor of arranging, and the last circumference of cloth arranging roller evenly is equipped with a plurality of cloth arranging groove, and the outside of cloth arranging roller is equipped with cowl, cowl is fixed in on the cloth arranging section of thick bamboo inner wall.

Preferably, the step rotation driving mechanism is a step motor.

Preferably, letter sorting mechanism is including transversely locating door type support, letter sorting push pedal, the letter sorting cylinder of letter sorting belt top, one side and sliding connection that the letter sorting belt was located to the letter sorting push pedal are on door type support, the piston rod and the letter sorting push pedal of letter sorting cylinder are connected.

The utility model discloses still including enabling the other subassemblies of a gluten piecemeal automatic weighing sorting machine normal use, be the conventional technical means in this field. In addition, the device or the component (such as a dynamic weighing belt conveyor) which is not limited in the utility model adopts the conventional technical means in the field.

The utility model discloses can realize the gluten group from the shaping piecemeal, weigh, the integration processing of letter sorting to realized the shaping piecemeal and the linking of weighing, letter sorting through the mechanism of arranging, can carry out the weighing of individual order to the gluten piecemeal, degree of automation is high, greatly reduced the cost of labor, improved production efficiency, and guaranteed the health and the safety of food.

Drawings

FIG. 1 is a schematic structural view of example 1.

Fig. 2 is an axial cross-sectional view of the molding block mechanism of fig. 1.

Fig. 3 is an internal structural view of the arrangement mechanism in fig. 1.

Fig. 4 is a plan view of an operating state of the damper mechanism according to embodiment 1.

Fig. 5 is a top view of the sorting mechanism of fig. 1.

In the figure: 1 frame, 2 shaping blocking mechanisms, 3 buffer belts, 4 dynamic weighing belt conveyors, 5 letter sorting belts, 6 extrusion molding section of thick bamboo, 7 forming die, 8 feeder hoppers, 9 pivots, 10 forming motor, 11 helical blade, 12 shaping holes, 13 cutters, 14 cutter motors, 15 carousel, 16 buffer poles, 17 mechanism of arranging, 18 arrange a cloth section of thick bamboo, 19 feed channel, 20 discharging channel, 21 arrange the cloth roller, 22 arrange the cloth groove, 23 cowl, 24 door type support, 25 step motor, 26 letter sorting push pedal, 27 letter sorting cylinder.

Detailed Description

The embodiments of the present invention will be further explained with reference to the drawings.

Example 1

Referring to fig. 1-5, a gluten piecemeal automatic weighing sorting machine, includes frame 1, shaping piecemeal mechanism 2, buffering belt 3, dynamic weighing belt feeder 4, letter sorting belt 5, shaping piecemeal mechanism 2 includes an extrusion section of thick bamboo 6, forming die 7, the vertical setting of an extrusion section of thick bamboo 6, and top one side of an extrusion section of thick bamboo 6 is equipped with feeder hopper 8, is equipped with pivot 9 in the extrusion section of thick bamboo 6, pivot 9 is connected with forming motor 10, forming motor 10 is fixed in the top of an extrusion section of thick bamboo 6, is equipped with helical blade 11 in the pivot 9. The forming die 7 is connected to the bottom end of the extrusion forming cylinder 6, a forming hole 12 communicated with the extrusion forming cylinder 6 is formed in the forming die 7, a cutter 13 extending along the radial direction of the extrusion forming cylinder 6 is arranged below the forming hole 12, the end portion of the cutter 13 is connected with a cutter shaft, the cutter shaft is connected with a cutter motor 14, and the cutter motor 14 is fixed on the forming die 7. Buffer belt 3 is located extrusion molding section of thick bamboo 6 below, and 3 width direction's of buffer belt bilateral symmetry is equipped with buffer gear, buffer gear includes carousel 15, carousel 15 rotates to be connected in frame 1 and is connected with step-by-step rotary driving mechanism, and circumference evenly is connected with four radial extension's buffer beam 16 on carousel 15, buffer beam 16 highly is higher than buffer belt 3 upper surface. Sorting mechanism is equipped with on the letter sorting belt 5, and buffering belt 3, dynamic weighing belt feeder 4, letter sorting belt 5 all connect in frame 1.

Be equipped with between extrusion forming section of thick bamboo 6 and the buffer belt 3 and arrange mechanism 17, it includes a cloth arranging section of thick bamboo 18 to arrange mechanism 17, the axial of a cloth arranging section of thick bamboo 18 is parallel with buffer belt 3's width direction, and the top of a cloth arranging section of thick bamboo 18 is equipped with feedstock channel 19, and the bottom is equipped with discharging channel 20, feedstock channel 19 just is located shaping hole 12 with shaping hole 12 phase-match, discharging channel 20 is located buffer belt 3 directly over, 18 internal rotations of cloth arranging section of thick bamboo are equipped with cloth arranging roller 21, cloth arranging roller 21 is connected with the motor of arranging, and cloth arranging roller 21 is last that circumference evenly is equipped with ten cloth arranging grooves 22, and the outside of cloth arranging roller 21 is equipped with cowl 23, cowl 23 is fixed in on 18 inner walls of cloth arranging section of thick bamboo.

Step-by-step rotary driving mechanism is step motor 25 in this embodiment, and step motor 25 drives carousel 15 intermittent type and rotates 90, cushions the gluten piecemeal on buffering belt 3, and step-by-step rotary driving mechanism still can adopt the ratchet pawl structure among the prior art, and this is the technical means that technical staff commonly used in the field does not need the detailed description.

Sorting mechanism is including transversely locating door type support 24, letter sorting push pedal 26, the letter sorting cylinder 27 of letter sorting belt 5 top, one side and sliding connection that letter sorting belt 5 was located to letter sorting push pedal 26 are on door type support 24, letter sorting cylinder 27's piston rod and letter sorting push pedal 26 are connected.

In the embodiment, the extrusion molding cylinder 6 and the cloth arranging cylinder 18 are fixed on the frame 1 through the connecting frame; the length of the discharging channel 20 and the length of the arrangement groove 22 are both consistent with the length of the strip gluten blocks obtained by the extrusion molding cylinder 6, the arrangement enables the gluten blocks to be exactly and flatly placed in the arrangement groove 22 and to fall onto the buffer belt 3 through the discharging channel 20, the gluten blocks are orderly arranged through the arrangement mechanism 17, effective buffering of the gluten blocks is guaranteed when the gluten blocks pass through the buffer mechanism, and therefore the gluten blocks can be orderly weighed and sorted; the bottom of the section of the distribution groove 22 is in a semicircular shape matched with the section of the forming hole 12.

The working principle is as follows: to wash gluten group into extrusion molding section of thick bamboo 6 from feeder hopper 8 in, forming motor 10 drives the pivot 9 rotation, the gluten group forms the strip through forming die 7's shaping hole 12 under helical blade 11's impetus, cutter 13 is rotatory under cutter motor 14's drive, the periodic must cut off from the fashioned strip gluten of shaping hole 12 exhaust, obtain the gluten piecemeal of length unanimity (during the actual use, can adjust the rotation speed of cutter 13 according to the gluten piecemeal length that will obtain). Gluten piecemeal falls into the feedstock channel 19 of a below cloth arranging section of thick bamboo 18 to fall into the cloth arranging groove 22 under feedstock channel 19, at this moment, the banding gluten piecemeal becomes the horizontality and the flat cloth arranging groove 22 in by vertical state under the action of gravity, the gluten piecemeal is rotatory along with the cloth arranging roller 21, when the gluten piecemeal is rotatory to a cloth arranging section of thick bamboo 18 when the below, the gluten piecemeal falls to buffering belt 3 through discharging channel 20 under the action of gravity. When the gluten separating device is used, a technician can adjust the angular speed of the cloth arranging roller 21 according to the rotating speed of the cutter 13 so as to ensure that only one gluten is arranged in each cloth arranging groove 22 for each time; arrange cloth groove 22 can carry on spacingly to orientation and the fore-and-aft position that the face muscle piecemeal was arranged, the gluten piecemeal can realize its orderly arrangement on buffering belt 3 under the effect of mechanism 17 of arranging, thereby make it can obtain effective buffering when buffer gear, avoid the gluten piecemeal slant to distribute and pass through in two buffer gear's the intermittent type on buffering belt 3, realize the gluten piecemeal and weigh on dynamic weighing belt feeder 4 orderly weighing alone, guarantee follow-up normal operating and the exactness of weighing and letter sorting.

When the gluten blocks on the buffer belt 3 pass through the buffer mechanism, the gluten blocks are just clamped between the two buffer rods 16 which rotate to the front side and the rear side of the gluten blocks, the transmission is stopped, the buffer is obtained, and the gluten blocks in front of the dynamic weighing belt conveyor 4 are waited to be weighed; when there is not the gluten piecemeal of weighing on the dynamic weighing belt feeder 4, step motor 25 drives the carousel 15 rotatory, and the gluten piecemeal breaks away from between two buffer beam 16 to it weighs to get into dynamic weighing belt feeder 4 along with the conveying of buffering belt 3, and meanwhile, the gluten piecemeal at its rear is blocked by buffer beam 16, realizes the independent orderly weighing of gluten piecemeal, and need not manual operation. In this embodiment, two buffer rods 16 are tangent with the both sides of gluten piecemeal lower part respectively.

When the weight of the gluten blocks weighed on the dynamic weighing belt conveyor 4 meets the specification requirement, the discharging is directly realized through the sorting belt 5; when the weight that the gluten piecemeal was called on dynamic weighing belt feeder 4 is nonconforming with the specification requirement, letter sorting cylinder 27 starts, drives letter sorting push pedal 26 and removes along the width direction of letter sorting belt 5, releases this gluten piecemeal from one side of letter sorting belt 5, realizes the letter sorting. During actual use, the dynamic weighing belt conveyor 4 and the sorting cylinder 27 can be connected with the controller, the dynamic weighing belt conveyor 4 transmits weight data information measured by opposite rib blocking to the controller, the controller controls the sorting cylinder 27 according to the obtained data information, the controller is a conventional component of a person skilled in the art, the structure and the principle of the controller can be known through a technical manual or a conventional experimental method, and detailed description is omitted.

Due to the arrangement of the arc-shaped baffle plates 23, the gluten blocks can be prevented from falling off from the arrangement groove 22 when moving to the lower part along with the arrangement roller 21.

The foregoing description of the embodiments of the invention has been presented for purposes of illustration and not limitation, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments.

Claims

1. The utility model provides a gluten piecemeal automatic weighing sorting machine, includes the frame, its characterized in that: the automatic belt conveyor comprises an extrusion molding cylinder and a molding die, wherein the extrusion molding cylinder is vertically arranged, a feed hopper is arranged on one side of the top end of the extrusion molding cylinder, a rotating shaft is arranged in the extrusion molding cylinder and is connected with a molding motor, the molding motor is fixed on the top of the extrusion molding cylinder, a spiral blade is arranged on the rotating shaft, the molding die is connected to the bottom end of the extrusion molding cylinder, a molding hole communicated with the extrusion molding cylinder is formed in the molding die, a cutter extending along the radial direction of the extrusion molding cylinder is arranged below the molding hole, the end part of the cutter is connected with a cutter shaft, and the cutter shaft is connected with a cutter motor which is fixed on the molding die; the buffer belt is arranged below the extrusion molding cylinder, the two sides of the width direction of the buffer belt are symmetrically provided with buffer mechanisms, each buffer mechanism comprises a turntable, the turntables are rotationally connected to the rack and connected with stepping rotation driving mechanisms, the turntables are circumferentially and uniformly connected with a plurality of buffer rods extending in the radial direction, and the height of each buffer rod is higher than the upper surface of each buffer belt; the sorting belt is provided with a sorting mechanism, and the buffer belt, the dynamic weighing belt machine and the sorting belt are connected to the rack.

2. The gluten lump automatic weighing and sorting machine of claim 1, characterized in that: be equipped with the mechanism of arranging between extrusion molding section of thick bamboo and the buffering belt, the mechanism of arranging includes a cloth arranging section of thick bamboo, the axial of a cloth arranging section of thick bamboo is parallel with the width direction of buffering belt, and the top of a cloth arranging section of thick bamboo is equipped with feedstock channel, and the bottom is equipped with discharging channel, feedstock channel and shaping hole phase-match just are located the shaping hole under, discharging channel is located buffering belt directly over, the cloth arranging section of thick bamboo internal rotation is equipped with the cloth arranging roller, the cloth arranging roller is connected with the motor of arranging, and circumference evenly is equipped with a plurality of cloth arranging groove on the cloth arranging roller, and the outside of cloth arranging roller is equipped with cowl, cowl is fixed in on the cloth arranging section of thick bamboo.

3. The gluten lump automatic weighing and sorting machine of claim 1, characterized in that: the stepping rotary driving mechanism is a stepping motor.

4. The gluten lump automatic weighing and sorting machine of claim 1, characterized in that: sorting mechanism is including transversely locating door type support, letter sorting push pedal, the letter sorting cylinder of letter sorting belt top, one side and sliding connection that the letter sorting belt was located to the letter sorting push pedal are on door type support, the piston rod and the letter sorting push pedal of letter sorting cylinder are connected.