CN212800757U - Large-stroke thick material jujube beater - Google Patents
Large-stroke thick material jujube beater Download PDFInfo
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- CN212800757U CN212800757U CN202020488957.6U CN202020488957U CN212800757U CN 212800757 U CN212800757 U CN 212800757U CN 202020488957 U CN202020488957 U CN 202020488957U CN 212800757 U CN212800757 U CN 212800757U
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- guide rail
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- template frame
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Abstract
The utility model discloses a jujube machine is beaten to big stroke thick material, include: the template frame device comprises a bedplate assembly, a sewing device, a pressing plate device, an X-direction transmission device, a Y-direction transmission device, a fixed beam device and a template frame device; wherein: fixed beam assembly, comprising: the device comprises a cross beam, a vertical beam, a compaction cylinder and a guide rail bar; template frame device, including: the frame, the adjustable beam and the green epoxy plate; the fixed beam device is arranged on the X-direction guide rail seat assembly and the Y-direction guide rail seat assembly, and after the equipment is started, X, Y guide rails move so as to drive the template frame to move in the direction X, Y; the auxiliary guide rail is arranged on the bedplate assembly and plays a role in supporting the template frame during X-direction movement; the utility model overcomes the problem that the difficult problem is made up to the little problem of stroke, thick pad of traditional jujube machine, the unable problem of making up simultaneously of not unidimensional mat, through the utility model discloses a design, it is more extensive to make up the mat size that the machine is suitable for, makes up the mat molding more pleasing to the eye, can make up the mat of different dimensions simultaneously.
Description
Technical Field
The invention relates to the field of home textiles, is mainly applied to round jujube stitch sewing of bedding, automobile seats and sofa cushions, and particularly relates to a large-stroke thick material jujube beating machine.
Background
Taking a common cushion as an example, fluffy and soft fillers such as expanded collodion cotton, sponge and the like can be filled in the cloth, so that the comfort of the cushion is ensured. The filled cushion is thicker, and circular stitches can be sewn to fix the cloth and the fillers, so that the cushion is more attractive in appearance. The machine for sewing circular stitches is known as a date beating machine. And this paper has explained a jujube machine is beaten to big stroke thick material, beats the jujube machine with the tradition and optimizes for common structure, and the jujube machine stroke of beating of tradition structure is less, the template frame size is comparatively single, and traditional jujube machine of beating has following several not enoughly:
1. the machine stroke is little, leads to the mat size that can make up to receive the restriction, can not satisfy market pluralism, diversified demand. When the mat size is relatively large, the machine stroke cannot be sewn. The structure difference that this patent expounds lies in making the stroke and reaching 1900mm x 900mm, can make the mat in this size range, has improved the practicality of machine greatly.
2. The thick cushion is difficult to sew, the sewing effect is poor, and the phenomena of unroundness, broken needles and broken threads of the jujubes occur. The novel point of this patent lies in, designs the structure of big clamp plate, and big clamp plate makes up after compressing the mat to 7mm-13mm, and the stitch that makes up is more neat, pleasing to the eye.
3. The mats of different sizes cannot be sewn simultaneously. This patent adopts omnipotent template frame for the machine of explanation, and the advantage lies in that template frame size is adjustable, can make not unidimensional mat simultaneously, has improved work efficiency greatly, has increased the variety of product.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a large-stroke thick material jujube beater, which mainly solves the problems of small stroke, difficult sewing of thick cushions and incapability of sewing cushions of different sizes at the same time, so that the invention explains the optimized adjustment of the structure of the jujube beater by combining the traditional mode, solves the problem of regularity, reduces waste, increases the applicability and improves the efficiency.
The purpose of the invention is realized by the following technical scheme:
a jujube machine is made to big stroke thick material includes: platen assembly, sewing device, presser device, X-direction transmission device, Y-direction transmission device, fixed beam device, template frame.
The filled thick cushion is placed on a template frame of the large-stroke thick material jujube beater, and the template frame is placed on the bedplate assembly and fixed with the fixed beam device.
The fixed beam device is arranged on the X-direction guide rail seat assembly and the Y-direction guide rail seat assembly, and after the equipment is started, X, Y guide rails move, so that the template frame is driven to move in the direction X, Y.
After the jujube beating machine enters the zero point position, the pressing plate device and the sewing device start to operate, the cushion is beaten according to the positions of the jujubes on the template frame until all the set jujubes are beaten, and the whole jujube beating process is finished.
A platen assembly, comprising: platen, platen support assembly.
The bedplate is fixed on the welding base through a bedplate supporting component.
A sewing device, comprising: the aircraft nose, rotating shuttle, lift slip table, support arm, welding base.
The machine head is arranged on the lifting sliding table, and the lifting of the machine head is controlled through the lifting sliding table.
The lifting sliding table is fixed on the support arm, and the rotating shuttle is fixed on the welding base.
A platen apparatus, comprising: x is to sharp slip table subassembly, Y to sharp slip table subassembly, cylinder mounting panel, clamp plate cylinder, big clamp plate.
The Y-direction linear sliding table assembly is arranged on the X-direction linear sliding table assembly, so that the X-direction movement and the Y-direction movement of the large pressing plate are realized, and the stroke is the stitch length required by one jujube.
The cylinder mounting plate is fixed on the Y-direction linear sliding table.
The large pressing plate is connected with the pressing plate cylinder, and the large pressing plate is driven to move up and down by the stretching of the pressing plate cylinder.
An X-direction transmission device, comprising: the X-direction guide rail seat assembly, the lead screw, the X-direction motor, the X-direction transmission shaft, the steering speed reducer and the auxiliary guide rail.
The date beating machine X that this patent set forth is 1900mm to the stroke, structurally arranges two sets of X to guide rail seat subassembly, adopts the lead screw to transmit to design two sets of auxiliary guide rails, strengthen the stability of template frame in the motion process.
The X-direction motor (2KW) drives the X-direction transmission shaft to rotate, and the two groups of lead screws are driven to rotate through the steering speed reducer, so that the fixed beam device can move in the X direction.
The lead screw is arranged on the X-direction guide rail seat assembly.
The auxiliary guide rail is arranged on the bedplate assembly and plays a role in supporting the template frame during X-direction movement.
A Y-direction transmission comprising: y-direction guide rail seat subassembly, belt, Y-direction motor, Y-direction transmission shaft.
The Y-direction stroke of the date beating machine explained in the patent is 900mm, three groups of Y-direction guide rail seats are structurally arranged, and a belt is adopted for transmission.
And the Y-direction motor (1.5KW) drives the Y-direction transmission shaft to rotate to drive the belt to move, so that the fixed beam device moves in the Y direction.
The belt is fixed on the Y-direction guide rail seat component.
Fixed beam assembly, comprising: crossbeam, perpendicular roof beam, compress tightly cylinder, guide rail strip.
The crossbeam link to each other with three group Y to guide rail seat subassemblies, erect the roof beam and link to each other with two sets of X to guide rail seat, two sets of auxiliary guide rail, play the effect of supporting, fixed template frame.
The guide rail strips are respectively fixed on the cross beam and the vertical beam, and the pressing cylinder presses the template frame tightly, so that the template frame can slide on the guide rail, and the X, Y-direction movement of the template frame is realized.
A template frame, comprising: frame, adjustable roof beam, green epoxy board.
The green epoxy plate is fixed on the frame, and a round hole with the diameter of 30mm is arranged at the position corresponding to the jujube.
The adjustable beam is fixed on the frame and can be fixed in position according to the size of the cushion.
Compared with the prior art, the invention has the beneficial effects that:
the invention overcomes the problems of small stroke, difficult sewing of thick cushions, incapability of sewing cushions of different sizes and the like of the traditional jujube sewing machine, and by the design of the invention, the sewing machine is applicable to sewing cushions of wider size, the shape of the sewing cushion is more attractive, and the sewing cushions of different sizes and specifications can be sewn simultaneously.
Drawings
FIG. 1 is a schematic view of a whole machine of a large-stroke thick-material jujube beater;
FIG. 2 is a schematic view of a platen assembly;
FIG. 3 is a schematic view of a sewing apparatus;
FIG. 4 is a schematic view of a platen apparatus;
FIG. 5 is a schematic view of an X-direction transmission;
FIG. 6 is a schematic view of a Y-direction transmission;
FIG. 7 is a schematic view of a fixed beam arrangement;
FIG. 8 is a schematic view of a template frame.
1. The table plate assembly 2, the sewing device 3, the pressure plate device 4, the X-direction transmission device 5, the Y-direction transmission device 6, the fixed beam device 7, the table plate frame 8, the table plate 9, the table plate support component 10, the machine head 11, the rotating shuttle 12, the lifting sliding table 13, the support arm 14, the welding base 15, the X-direction linear sliding table component 16, the Y-direction linear sliding table component 17, the air cylinder mounting plate 18, the pressure plate air cylinder 19, the large pressure plate 20, the X-direction guide rail base component 21, the screw rod 22, the X-direction motor 23, the X-direction transmission shaft 24, the steering speed reducer 25, the auxiliary guide rail 26, the Y-direction guide rail base component 27, the belt 28, the Y-direction motor 29, the Y-direction transmission shaft 30, the cross beam 31, the vertical beam 32, the pressing air cylinder 33.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
A jujube machine is made to big stroke thick material includes: sewing device (1), pressing plate device (3), X-direction transmission device (4), Y-direction transmission device (5), fixed beam device (6) and template frame (7).
After the filled thick cushion is placed on a template frame (7) of the large-stroke thick material jujube beater, the template frame is placed on the bedplate assembly (1) and is fixed with the fixed beam device (6).
The fixed beam device (6) is arranged on the X-direction guide rail seat assembly (20) and the Y-direction guide rail seat assembly (26), and after the equipment is started, the X guide rail and the Y guide rail move so as to drive the template frame to move in the X direction and the Y direction.
After the jujube beating machine enters a zero point position, the pressing plate device (3) and the sewing device (2) start to operate, the cushion is beaten according to the positions of the jujubes on the template frame until all the set jujubes are beaten, and the whole jujube beating process is finished.
A bedplate assembly (1) comprising: a bedplate (8) and a bedplate supporting component (9).
The bedplate (8) is fixed on the welding base (14) through a bedplate supporting component (9).
A sewing device (2) comprises: the welding machine comprises a machine head (10), a rotating shuttle (11), a lifting sliding table (12), a support arm (13) and a welding base (14).
The machine head (10) is arranged on the lifting sliding table (12), and the lifting of the machine head (10) is controlled through the lifting sliding table (12).
The lifting sliding table (12) is fixed on the support arm (13).
The rotating shuttle (11) is fixed on the welding base (14).
Platen device (3) comprising: the X-direction linear sliding table assembly (15), the Y-direction linear sliding table assembly (16), the air cylinder mounting plate (17), the pressing plate air cylinder (18) and the large pressing plate (19).
The Y-direction linear sliding table assembly (16) is arranged on the X-direction linear sliding table assembly (15) to realize the movement of the large pressing plate (19) in the X direction and the Y direction, and the stroke is the stitch length required by one jujube.
And the cylinder mounting plate (17) is fixed on the Y-direction linear sliding table assembly (16).
The large pressing plate (19) is connected with the pressing plate cylinder (18), and the large pressing plate (19) is driven to move up and down by the stretching of the pressing plate cylinder (18).
An X-direction transmission (4) comprising: the X-direction guide rail seat assembly (20), a lead screw (21), an X-direction motor (22), an X-direction transmission shaft (23), a steering speed reducer (24) and an auxiliary guide rail (25).
The date beating machine X that this patent set forth is 1900mm to the stroke, structurally arranges two sets of X to guide rail seat subassembly (20), adopts lead screw (21) to transmit to design two sets of auxiliary guide rails, strengthen the stability of template frame in the motion process.
The X-direction motor (2KW) (22) drives the X-direction transmission shaft (23) to rotate, and the two groups of lead screws (21) are driven to rotate through the steering speed reducer (24), so that the fixed beam device (6) moves in the X direction.
The lead screw (21) is arranged on the X-direction guide rail seat assembly (20).
The auxiliary guide rail (25) is arranged on the bedplate assembly (1) and plays a role in supporting the template frame during X-direction movement.
Y-direction transmission (5) comprising: y-direction guide rail seat assembly (26), belt (27), Y-direction motor (28) and Y-direction transmission shaft (29).
The Y-direction stroke of the date beating machine is 900mm, three groups of Y-direction guide rail seat assemblies (26) are structurally arranged, and a belt (27) is adopted for transmission.
And the Y-direction motor (1.5KW) (28) drives the Y-direction transmission shaft (29) to rotate, so as to drive the belt (27) to move, and the fixed beam device (6) moves in the Y direction.
The belt (27) is fixed on the Y-direction guide rail seat assembly (26).
Fixed beam arrangement (6) comprising: crossbeam (30), vertical beam (31), compress tightly cylinder (32), guide rail strip (33).
The cross beam (30) is connected with the three groups of Y-direction guide rail seat assemblies (26).
The vertical beam (31) is connected with the two X-direction guide rail seat assemblies (20) and the two auxiliary guide rails (25) to play a role in supporting and fixing the template frame.
The guide rail bars (33) are respectively fixed on the cross beams (30) and the vertical beams (31), and the template frame can slide on the guide rails after being pressed by the pressing cylinders (32), so that the template frame can move in the X, Y direction.
A template frame (7) comprising: the frame (34), adjustable roof beam (35), green epoxy board (36).
The green epoxy plate (36) is fixed on the frame (34) and is provided with a round hole with the diameter of 30mm at the position corresponding to the Chinese date.
The adjustable beam (35) is fixed on the frame (34) and can be fixed in position according to the size of the cushion.
The filled thick cushions with different sizes are placed in a template frame (7) of the large-stroke thick material jujube beater, the template frame (7) is divided into areas meeting the contour size of the cushions by adjusting the position of an adjustable beam (35), and the template frame (7) is pressed by a pressing cylinder (32) of a fixed beam device (6).
After the equipment is started, an X-direction motor (22) of an X-direction transmission device (4) drives a lead screw (21) to rotate, so that a vertical beam (31) is driven to move in the X direction, a Y-direction motor (28) of a Y-direction transmission device (5) drives a belt (27) to rotate, a cross beam (30) is driven to move in the Y direction, and then the template frame (7) moves in X, Y two directions, so that the template frame (7) is conveyed to the position for beating the first Chinese date.
The pressing plate cylinder (18) drives the big pressing plate (19) to move downwards to compress the cushion, the X-direction linear sliding table assembly (15) and the Y-direction linear sliding table assembly (16) of the pressing plate device (3) control the movement of the big pressing plate (19) X, Y in two directions, the movement process and the movement of the template frame (7) in two directions X, Y are carried out simultaneously, and the sewing of the first jujube is started.
After sewing is finished, the pressing plate cylinder (18) drives the large pressing plate (19) to move upwards, and the template frame (7) moves to the position of the next jujube to sequentially work in a circulating mode.
Claims (7)
1. A jujube machine is made to big stroke thick material includes: the device comprises a bedplate assembly, a sewing device, a pressing plate device, an X-direction transmission device, a Y-direction transmission device, a fixed beam device and a template frame; wherein: a platen assembly, comprising: a platen, a platen support assembly; a sewing device, comprising: the device comprises a machine head, a rotating shuttle, a lifting sliding table, a support arm and a welding base; a platen apparatus, comprising: the device comprises an X-direction linear sliding table assembly, a Y-direction linear sliding table assembly, a cylinder mounting plate, a pressing plate cylinder and a large pressing plate; an X-direction transmission device, comprising: the X-direction guide rail seat assembly, the lead screw, the X-direction motor, the X-direction transmission shaft, the steering speed reducer and the auxiliary guide rail; a Y-direction transmission comprising: the Y-direction guide rail seat assembly, the belt, the Y-direction motor and the Y-direction transmission shaft are arranged on the base; fixed beam assembly, comprising: the device comprises a cross beam, a vertical beam, a compaction cylinder and a guide rail bar; a template frame, comprising: the frame, the adjustable beam and the green epoxy plate; the method is characterized in that: the fixed beam device is arranged on the X-direction guide rail seat assembly and the Y-direction guide rail seat assembly, and after the equipment is started, X, Y guide rails move so as to drive the template frame to move in the direction X, Y; the bedplate is fixed on the welding base through the bedplate supporting component; the machine head is arranged on the lifting sliding table, and the lifting of the machine head is controlled through the lifting sliding table; the lifting sliding table is fixed on the support arm, and the rotating shuttle is fixed on the welding base; the Y-direction linear sliding table assembly is arranged on the X-direction linear sliding table assembly to realize the X-direction and Y-direction movement of the large pressing plate, and the stroke is the stitch length required by one jujube; the cylinder mounting plate is fixed on the Y-direction linear sliding table assembly; the lead screw is arranged on the X-direction guide rail seat assembly; the auxiliary guide rail is arranged on the bedplate assembly and plays a role in supporting the template frame during X-direction movement; the belt is fixed on the Y-direction guide rail seat component; the cross beam is connected with the three groups of Y-direction guide rail seat assemblies, and the vertical beam is connected with the two groups of X-direction guide rail seat assemblies and the two groups of auxiliary guide rails to play a role in supporting and fixing the template frame; the green epoxy plate is fixed on the frame, and a round hole with the diameter of 30mm is formed at the position corresponding to the jujube; the adjustable beam is fixed on the frame and can be fixed in position according to the size of the cushion.
2. The long-stroke thick material jujube beater according to claim 1, wherein: the X-direction stroke of the jujube beating machine is 1900mm, two groups of X-direction guide rail seat assemblies are structurally arranged, a lead screw is adopted for transmission, two groups of auxiliary guide rails are designed, and the stability of the template frame in the movement process is enhanced.
3. The long-stroke thick material jujube beater according to claim 1, wherein: the Y-direction stroke of the jujube beating machine is 900mm, three groups of Y-direction guide rail seat assemblies are structurally arranged, and a belt is adopted for transmission.
4. The long-stroke thick material jujube beater according to claim 1, wherein: the Y-direction motor drives the Y-direction transmission shaft to rotate to drive the belt to move, so that the fixed beam device moves in the Y direction.
5. The long-stroke thick material jujube beater according to claim 1, wherein: the X-direction motor drives the X-direction transmission shaft to rotate, and the steering speed reducer drives the two groups of lead screws to rotate, so that the fixed beam device moves in the X direction.
6. The long-stroke thick material jujube beater according to claim 1, wherein: the large pressing plate is connected with the pressing plate cylinder, and the large pressing plate is driven to move up and down by the stretching of the pressing plate cylinder.
7. The long-stroke thick material jujube beater according to claim 1, wherein: the guide rail strips are respectively fixed on the cross beam and the vertical beam, and the pressing cylinder presses the template frame tightly, so that the template frame can slide on the guide rail, and the X, Y-direction movement of the template frame is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020488957.6U CN212800757U (en) | 2020-04-07 | 2020-04-07 | Large-stroke thick material jujube beater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020488957.6U CN212800757U (en) | 2020-04-07 | 2020-04-07 | Large-stroke thick material jujube beater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212800757U true CN212800757U (en) | 2021-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020488957.6U Active CN212800757U (en) | 2020-04-07 | 2020-04-07 | Large-stroke thick material jujube beater |
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|---|---|
| CN (1) | CN212800757U (en) |
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2020
- 2020-04-07 CN CN202020488957.6U patent/CN212800757U/en active Active
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