CN212770915U - Air knife body for air flow adjustable hot galvanized plate production - Google Patents
Air knife body for air flow adjustable hot galvanized plate production Download PDFInfo
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- CN212770915U CN212770915U CN202021729835.8U CN202021729835U CN212770915U CN 212770915 U CN212770915 U CN 212770915U CN 202021729835 U CN202021729835 U CN 202021729835U CN 212770915 U CN212770915 U CN 212770915U
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Abstract
The utility model relates to a hot galvanized sheet production air knife cutter body with adjustable air current belongs to metallurgical industry hot galvanized sheet production technical field. The technical scheme is as follows: the air inlets at two ends of the air knife body of the air knife are connected with a square pipe (20) for bidirectional air inlet, an air inlet (19) of a fixed air pipe and an air inlet (27) of an adjusting pipe are adopted for double-channel air flow opposite conveying, gas flow is conveyed to the inner cavity (11) of the knife body and sprayed into the inner cavity of the knife body, the gas flows into the outer cavity (13) of the knife body downstream after passing through an exhaust hole plate (12) in the knife body and is sent into an air blowing hole (14), and zinc liquid of a. The utility model discloses according to zinc sheet production variety and quality needs, implement on-the-spot tolerance and air current adjustment at any time, ensure that air knife blowing mouth jetting air current is steady, atmospheric pressure, tolerance moderate degree can be adjusted at random in production, improve air current jetting effect, make the required air current of zinc sheet production remain the optimum throughout, guarantee that zinc sheet zinc face levels, zinc thickness compliance realizes the production of a quick-witted more specification zinc sheets.
Description
Technical Field
The utility model relates to a hot galvanized sheet production air knife cutter body with adjustable air current belongs to metallurgical industry hot galvanized sheet production technical field.
Background
At present, according to the requirements of a hot galvanized plate production process, an air knife in the prior art needs an air blower to be in butt joint with an air inlet of an air knife girder through a special air supply pipeline, then is in butt joint with an air inlet of a knife body of the air knife through an air outlet of the air knife girder, supplies air to the air knife girder according to the requirements of set air flow rate and air pressure, butt joints the air through the air knife girder, conveys the air to the knife body of the air knife, circulates through the knife body, and then reaches an air blowing port of the knife body of the. An air knife body is key equipment for ensuring the production core of a galvanized plate and mainly comprises a long knife body structure, a knife body inner cavity structure, an air knife lip and an air blowing structure, wherein the air knife body is arranged on an air knife girder and is in butt joint with an air outlet of the air knife girder through an air inlet, the end of the air knife body is the air knife lip, the length of the upper knife lip and the length of the lower knife lip are generally 0.75-2 m according to the production specification requirement of the galvanized plate, the gap between the knife lips is also called an air blowing opening, the width is about 0.03 mm, air flow enters the inner cavity of the knife body through the air inlet, and flows into the air blowing opening of the knife lip to be sprayed, and zinc liquid of. The air flow, the air flow strength and the smoothness of the air knife body are the key points of the production variety efficiency, the quality and the cost consumption of the zinc plate. The structure of the air knife body directly determines the gas conditions of an air flow transmission mode, strength, flow, stability and the like. At present, the air knife body structure used in the prior art adopts a cavity type, a multi-cavity type and a multipoint air supply type structure, and the air flow transmission, the air pressure and the air volume are unchanged. The disadvantages are as follows:
firstly, a cavity type air knife body: the air inlet of the cutter body is butted with the air delivery port of the air knife girder, and the air flow directly flows into the air outlet cavity of the air knife without circular adjustment after entering the cavity of the cutter body and is sprayed out through the air blowing port of the gap of the knife lip to spray and scrape zinc liquid of a zinc plate;
secondly, a plurality of airflow fixing and circulating cavities are arranged in the cutter body of the multi-cavity air knife, and the airflow and the air pressure of the air cannot be adjusted. The thickness and the specification of the zinc plate are directly determined by the strength and the size of the airflow, namely, the production of the zinc plate with multiple functions, multiple varieties and multiple specifications is not suitable to be implemented, the air flow can not be better adjusted, and the quality of the zinc plate can not be effectively ensured;
the multipoint air supply mode is beneficial to the relative consistency of air pressure and air quantity between the left side and the right side of an air outlet of a lip of the long air knife, but the air flow transmission has the sequence and the transmission error, and the optimal air flow required by the operation of equipment cannot be better adjusted and solved to influence the product quality.
In addition, the air knife is arranged on a platform above the zinc pot, the distance between the air knife and zinc liquid is about 1.0 m, the temperature of the zinc liquid is in a molten state for a long time, the ambient temperature of the air knife is about 500 ℃, when air pressure and air flow change and a lip blowing port fault occur in the production operation of the existing air knife, air quantity adjustment or shutdown can be performed only through one fan, and the air knife needs to be lifted away from a high-temperature area to perform air knife lip gap adjustment. Fan adjustment, fan model are fixed, and the adjustment range is limited, and extravagant man-hour influences output, is not suitable for the production of a quick-witted many specifications zinc sheet.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a hot galvanized sheet production air knife cutter body with adjustable air current, according to zinc sheet production variety and quality needs, implement on-the-spot tolerance and air current adjustment at any time, it is steady to ensure air knife blowing mouth jetting air current, atmospheric pressure, tolerance moderate degree, can adjust at random in production, improve air current jetting effect, make the required air current of zinc sheet production remain the optimum all the time, guarantee that zinc sheet zinc face levels, zinc thickness closes the rule, realize the production of a quick-witted more specification zinc sheets, a quick-witted multipotency, solve the problem that exists in the background art.
The technical scheme of the utility model is that:
a gas knife body for producing an air flow adjustable hot galvanized plate comprises a knife body system, a fixed air pipe system, an adjusting system and an adjusting system;
the cutter body system comprises a square cutter body, a cutter body end plate, an upper cutter holder, a lower cutter holder, an upper adjusting strip, a lower adjusting strip, an upper cutter lip, a lower cutter lip, an upper cutter lip adjusting bolt, a lower cutter lip adjusting bolt, a cutter body inner cavity, a cutter body inner exhaust hole plate, a cutter body outer cavity and an air blowing hole, wherein the square cutter body is of a cuboid structure, and the length of the square cutter body is matched with the width of a hot galvanized plate; the square cutter body is characterized in that two ends of the square cutter body are respectively provided with a cutter body end plate, the two ends of the square cutter body are sealed to form a cutter body inner cavity, one vertical face of the square cutter body is provided with a cutter body inner exhaust hole plate, the inner side of the cutter body inner exhaust hole plate is the cutter body inner cavity, an upper cutter holder is arranged above the cutter body inner exhaust hole plate and provided with an upper adjusting strip and an upper cutter lip which are arranged from inside to outside, the upper cutter lip extends to the lower inclined side of the outer face, and the upper cutter lip is connected with the upper adjusting strip through an upper cutter; a lower cutter holder is arranged below the exhaust hole plate in the cutter body, the lower cutter holder is provided with a lower adjusting strip and a lower cutter lip which are arranged from inside to outside, the lower cutter lip extends out of the outer surface in a straight way, and the lower adjusting strip and the lower cutter lip are connected through a lower cutter lip adjusting bolt; the upper knife lip and the lower knife lip which extend outwards are closely matched, a knife body outer cavity is formed in the middle, a long and thin gap is formed at the matching position of the upper knife lip and the lower knife lip, namely an air blowing opening, and the length of the air blowing opening is matched with the widths of the square knife body and the hot galvanized plate; the inner cavity of the cutter body is communicated with the outer cavity of the cutter body through an exhaust hole on the exhaust hole plate in the cutter body;
the fixed air pipe system comprises a round fixed air pipe section, a fixed air pipe hollow output section plug, a fixed air pipe air inlet, an air inlet connecting square pipe, an air inlet connecting pipe orifice flange and a fixed air pipe long-shaped exhaust hole which are arranged in parallel at equal intervals, the round fixed air pipe section is consistent with the square cutter body in length and is transversely arranged at the center of the cavity in the square cutter body, and two ends of the round fixed air pipe section are respectively fixed on cutter body end plates at two ends of the square cutter body; the circular fixed air pipe section faces the corresponding surface of the air exhaust hole plate in the cutter body, and is provided with long and equidistant parallel exhaust holes of the fixed air pipe, the exhaust holes are long strip-shaped holes, and all the exhaust holes are the same in height and are arranged equidistantly and correspond to the plate surface of the air exhaust hole plate in the cutter body; two ends of the circular fixed air pipe section penetrate through the cutter body end plate respectively and are symmetrically provided with fixed air pipe hollow output sections, the outer ends of the fixed air pipe hollow output sections are sealed by the fixed air pipe hollow output sections in a plugging manner, and fixed air pipe air inlets are formed in the fixed air pipe hollow output sections;
the middle position of the cutter body end plates at the two ends of the cutter body is sawn with a round hole with the diameter consistent with that of the hollow output section of the fixed air pipe, the hollow output section of the fixed air pipe is sleeved in the round hole, the hollow output section of the fixed air pipe belongs to the same pipe extension of a round fixed air pipe section and is arranged outside the cutter body end plates and fixedly connected with the cutter body end plates, a square fixed air pipe air inlet is arranged at the middle position right above the hollow output section of the fixed air pipe, an air inlet connecting square pipe is arranged above the air inlet of the fixed air pipe, the lower end of the air inlet connecting square pipe is fixedly connected with the excircle of the hollow output section of the fixed air pipe, the upper part of the air inlet connecting square pipe is square, the inner diameter is consistent with the inner diameter of the air inlet of the fixed air, The fixed air pipe hollow output section, the round fixed air pipe section, the long exhaust holes of the fixed air pipe which are arranged in parallel at equal intervals, the cutter body inner cavity, the cutter body inner exhaust hole plate, the cutter body outer cavity and the air blowing port form an air flow channel;
the end part of one side of the fixed air pipe hollow output section is provided with a fixed air pipe hollow output section end, the center position of the fixed air pipe hollow output section plug is sawn into a circular hole, the aperture of the circular hole is consistent with the inner diameter of the fixed air pipe hollow output section, a steel pipe with the outer diameter consistent with the inner diameter of the fixed air pipe hollow output section is selected, the fixed air pipe hollow output section plug center hole is fixedly connected with the fixed air pipe hollow output section, and the connected fixed air pipe hollow output section extends out of the fixed air pipe hollow output section plug;
the adjusting pipe system comprises a round air flow adjusting pipe section, an adjusting pipe hollow output section, an adjusting pipe solid output shaft section end, an adjusting pipe air inlet and adjusting pipe long-shaped equidistance parallel fan-shaped air flow adjusting holes; the circular air flow adjusting pipe section and the adjusting pipe hollow output section are a circular pipe with the same diameter, and the two ends of the circular air flow adjusting pipe section are respectively provided with the adjusting pipe hollow output section; the outer diameters of the circular air flow adjusting pipe section and the adjusting pipe hollow output section are respectively slightly smaller than the inner diameters of the circular fixed air pipe section and the fixed air pipe hollow output section and are respectively arranged in the circular fixed air pipe section and the fixed air pipe hollow output section in a matched mode, the outer end of one adjusting pipe hollow output section is connected with the fixed air pipe hollow output section in a plugging mode, the outer diameter of the adjusting pipe solid output shaft section is slightly smaller than the inner diameter of the fixed air pipe hollow output section, one end of the adjusting pipe solid output shaft section is fixedly butted with the end portion of the adjusting pipe hollow output section in the fixed air pipe hollow output section, the fixed air pipe hollow output section and the adjusting pipe solid output shaft section are sealed, and the outer end portion of the adjusting pipe solid output shaft section is provided with a reducing adjusting pipe solid output;
the circular air quantity adjusting pipe section is sleeved with the circular fixed air pipe section, the circular air quantity adjusting pipe section is provided with adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes which are correspondingly matched with the fixed air pipe long equidistant parallel exhaust holes, the number, the hole distance and the total length of the adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes are completely the same as those of the fixed air pipe long equidistant parallel exhaust holes, but the heights of the exhaust holes of the adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes are different, the heights of the exhaust holes at two sides are high, the middle parts are low, and the whole air quantity adjusting pipe long equidistant parallel fan-shaped;
an adjusting pipe air inlet is arranged right above the adjusting pipe hollow output section and corresponds to the fixed air pipe air inlet, the adjusting pipe air inlet corresponds to the fixed air pipe air inlet arranged on the fixed air pipe hollow output section, and the same air inlet connecting square pipe and the air inlet connecting pipe orifice flange are used together to convey air flow to the cavity in the cutter body together;
the adjusting system comprises a cutter body angle adjusting arm, an adjusting pipe air flow adjusting arm, an air flow adjusting pointer and an air flow adjusting dial; the adjusting pipe gas flow adjusting arm is arranged on the end head of the adjusting pipe solid output shaft section, a gas flow adjusting wheel is arranged on the adjusting pipe gas flow adjusting arm in the axial direction, a gas flow adjusting pointer is locked on the end head of the adjusting pipe solid output shaft section, and a gas flow adjusting dial is attached to the end face of the cutter body end plate corresponding to the gas flow adjusting pointer; the air knife is characterized in that the knife body angle adjusting arm is arranged on the hollow output section of the fixed air pipe, a knife body angle adjusting wheel, an angle adjusting pointer and a dial scale are axially arranged on the knife body angle adjusting arm, the knife body angle adjusting arm is connected with a known common air knife body blowing distance and blowing angle adjusting mechanism, and the air knife body is integrally moved or rotated by rotating the knife body angle adjusting wheel to change the distance between a blowing opening and a zinc plate and the blowing angle of the blowing opening.
The utility model adopts the two-way air inlet of the air inlet connecting square pipe at the two ends of the air knife body of the air knife, the double-channel air flow opposite-conveying mode of the air inlet of the fixed air pipe and the air inlet of the adjusting pipe, and gas flow conveying is implemented to the inner cavity of the knife body; the air flow sequentially flows in the following order: firstly, airflow enters an air inlet connecting square pipe, flows into a hollow output section of an adjusting pipe through an air inlet of a fixed air pipe and an air inlet of the adjusting pipe, continues to flow downstream to a circular air flow adjusting pipe section, is subjected to air flow adjustment through a long equidistant parallel fan-shaped air flow adjusting hole of the adjusting pipe and long equidistant parallel exhaust holes of the fixed air pipe matched with the long equidistant parallel fan-shaped air flow adjusting hole of the adjusting pipe after reaching the circular air flow adjusting pipe section, is sprayed into an inner cavity of a cutter body, flows downstream into an outer cavity of the cutter body through an exhaust hole plate in the cutter body, and;
adjusting the gas flow: the adjusting pipe system and the fixed air pipe system are of a sleeved structure, the fixed air pipe system is fixed when the adjusting pipe air quantity adjusting arm is rotated, the adjusting pipe system monomer rotates, the air inlet of the fixed air pipe, the air inlet of the adjusting pipe corresponding to the air inlet of the fixed air pipe, the long equidistant parallel exhaust holes of the fixed air pipe and the long equidistant parallel fan-shaped air quantity adjusting holes of the adjusting pipe corresponding to the fixed air pipe are correspondingly arranged, and air quantity adjustment is performed by changing the sizes of the apertures correspondingly.
The corresponding matching adjustment of the angle of the air knife and the air flow is implemented by adopting a mode of arranging an adjusting arm; the adjusting pipe solid output shaft section, the adjusting pipe solid output shaft section end, the adjusting pipe hollow output section and the round air flow adjusting pipe section belong to an integrated and sequential butt joint structure, when the adjusting pipe air flow adjusting arm rotates and adjusts, the pipe sections, the shaft sections and the end heads are correspondingly driven to synchronously rotate, after synchronous rotation, the relative position between the air inlet of the adjusting pipe and the air inlet of the fixed air pipe is changed, and the change of the total flow of air inlet is generated; meanwhile, the relative position between the long equidistant parallel fan-shaped air quantity adjusting holes of the adjusting pipe and the long equidistant parallel exhaust holes of the fixed air pipe is changed to generate the change of the matching aperture, thereby realizing the adjustment of the air flow and air delivery quantity and achieving the aim of air flow adjustment.
When the air flow is adjusted, the cutter body angle adjusting arm is rotated, the air knife body is integrally moved or rotated by rotating the cutter body angle adjusting wheel through a known common mechanism, the distance between the air blowing opening and the zinc plate and the blowing angle of the air blowing opening are changed, the air blowing distance and the air blowing angle are adjusted, and the two-way matching adjustment is carried out, so that the zinc scraping effect of the air flow is better.
The utility model has the advantages that:
1. the air knife body for hot galvanized plate production is fixed by an air inlet pipeline, the cavity structure in the knife body is fixed in an air flow circulation mode, air flow changes occur in the production process due to various reasons, when production and zinc plate quality are affected, only the air volume of a fan can be adopted for adjustment, the air knife needs to be stopped when necessary, the air knife is lifted away from a zinc pot, manual adjustment is carried out, single-stop adjustment needs 4 to 8 hours at least, and yield and enterprise benefit are affected; the utility model discloses set up fixed pipe, adjusting pipe in the air knife cutter body and match the adjustment, can be at random when the tolerance is undulant and the quality change in the production not shut down limit production limit adjustment on line, than prior art can effectively improve production efficiency more than 10%, product quality comprehensive index improves more than 3%.
2. The multifunctional application range of the air knife is expanded, the inner cavity structure of the air knife body used in the prior art is fixed, the air flow is not adjustable, the application range of single air knife production is small, the production specification is changed, and especially the air volume can be adjusted only by a fan when the zinc thickness specification of a zinc plate is changed. The fan model is fixed, the adjusting range is narrow, and the application range of the production specification is limited greatly. The utility model discloses a fan and air knife cutter body air current are two-way adjustable, can effectively increase air knife zinc sheet production specification application scope, especially zinc sheet zinc thick specification application scope multiplicable more than 20%.
3. The air supply mode is changed, the airflow transportation is more stable, and the surface quality of the zinc plate production is improved. At present, the air knife body of prior art production, use, it is all that air knife body top sets up a plurality of air inlets, and the multiple spot is admitted air, and the air inlet is many, and airflow cross collision is many, poor stability, and jetting zincium plate effect is unbalanced, and surface quality problems such as zincium plate surface smoothness, the thick degree of consistency of zinc are more, the utility model discloses a two points of cutter body both ends are admitted air simultaneously to set up tolerance adjusting device in the cutter body, reduced the tolerance collision, improved the air current steadiness, can better improve cutter body air current jetting effect, can effectively improve zincium plate surface quality.
4. The utility model discloses implement air knife cutter body angle and the adjustment of air current flow two-way fit, improved the air current jetting effect, on air knife cutter body angular adjustment basis, increase the air current regulatory function, make the air current jetting scrape zinc efficiency and further strengthen, effectively ensure that zinc plate two-sided zinc is more unanimous, reduce zinc and consume, improve enterprise economic benefits 3-5%.
Drawings
Fig. 1 is a schematic view of an appearance structure of an air knife body with an adjustable air volume according to an embodiment of the present invention;
fig. 2 is a schematic cross-sectional view of a body of an air-adjustable air knife according to an embodiment of the present invention;
FIG. 3 is a schematic view of a fixed air duct of a body of an air knife with adjustable air volume according to an embodiment of the present invention;
fig. 4 is a schematic view of an air flow adjusting tube of an air knife body of an air-adjustable air knife according to an embodiment of the present invention;
fig. 5 is an assembly schematic diagram of a fixed air duct and an air flow adjusting duct of an air knife body of an air flow adjustable air knife according to an embodiment of the present invention;
fig. 6 is a schematic sectional view of a body of an air-adjustable air knife according to an embodiment of the present invention;
fig. 7 is a schematic view of a knife angle and an air volume adjusting device of an air volume adjustable air knife body according to an embodiment of the present invention;
fig. 8 is a cross-sectional three-dimensional schematic view of a body of an air-adjustable air knife according to an embodiment of the present invention;
in the figure: a square cutter body 1, a cutter body end plate 2, an upper cutter holder 3, a lower cutter holder 4, an upper adjusting strip 5, a lower adjusting strip 6, an upper cutter lip 7, a lower cutter lip 8, an upper cutter lip adjusting bolt 9, a lower cutter lip adjusting bolt 10, a cutter body inner cavity 11, a cutter body inner exhaust hole plate 12, a cutter body outer cavity 13, an air blowing opening 14, a round fixed air pipe section 15, a fixed air pipe hollow output section 16, a fixed air pipe hollow output section plug 17, a fixed air pipe hollow output section end 18, a fixed air pipe air inlet 19, an air inlet connecting square pipe 20, an air inlet connecting pipe orifice flange 21, a fixed air pipe long equidistant parallel exhaust hole 22, a round air flow adjusting pipe section 23, an adjusting pipe hollow output section 24, an adjusting pipe solid output shaft section 25, an adjusting pipe solid output shaft section end 26, an adjusting pipe air inlet 27, an adjusting pipe long equidistant parallel fan-shaped air flow adjusting hole 28 and a cutter body angle adjusting arm 29, adjusting a tube gas amount adjusting arm 30, a gas amount adjusting pointer 31 and a gas amount adjusting dial 32.
Detailed Description
The present invention will be further explained by way of examples with reference to the accompanying drawings.
A gas knife body for producing an air flow adjustable hot galvanized plate comprises a knife body system, a fixed air pipe system, an adjusting system and an adjusting system;
the cutter body system comprises a square cutter body 1, a cutter body end plate 2, an upper cutter holder 3, a lower cutter holder 4, an upper adjusting strip 5, a lower adjusting strip 6, an upper cutter lip 7, a lower cutter lip 8, an upper cutter lip adjusting bolt 9, a lower cutter lip adjusting bolt 10, a cutter body inner cavity 11, a cutter body inner exhaust hole plate 12, a cutter body outer cavity 13 and an air blowing opening 14, wherein the square cutter body 1 is of a cuboid structure, the length of the square cutter body is matched with the width of a hot galvanized plate and is generally between 0.75 and 2 meters, and the square cutter body 1 is a square steel pipe with the thickness of about 160 multiplied by 250 mm; the square cutter body comprises a square cutter body 1, cutter body end plates 2 are arranged at two ends of the square cutter body 1 respectively, two ends of the square cutter body 1 are sealed to form a cutter body inner cavity 11, a cutter body inner exhaust hole plate 12 is arranged on one vertical surface of the square cutter body 1, the cutter body inner cavity 11 is arranged on the inner side of the cutter body inner exhaust hole plate 12, an upper cutter holder 3 is arranged above the cutter body inner exhaust hole plate 12, the upper cutter holder 3 is provided with an upper adjusting strip 5 and an upper cutter lip 7 which are arranged from inside to outside, the upper cutter lip 7 extends out to the lower inclined side of the outer surface, the upper cutter lip 7 is connected with the upper adjusting strip 5 through an upper cutter lip adjusting bolt 9, a bolt hole of the upper cutter lip adjusting bolt 9 is; a lower tool apron 4 is arranged below an exhaust hole plate 12 in the cutter body, a lower adjusting strip 6 and a lower tool lip 8 which are arranged from inside to outside are arranged on the lower tool apron 4, the lower tool lip 8 extends out straightly to the outside, the lower adjusting strip 6 and the lower tool lip 8 are connected through a lower tool lip adjusting bolt 10, a bolt hole of the lower tool lip adjusting bolt 10 is a strip-shaped hole, and plane direction adjustment can be carried out on the lower tool lip 8 according to needs; the upper knife lip 7 and the lower knife lip 8 which extend outwards are closely matched, a knife body outer cavity 13 is formed in the middle, a long and thin gap is formed at the corresponding matching position of the upper knife lip 7 and the lower knife lip 8, namely an air blowing opening 14, and the length of the air blowing opening 14 is matched with the width of the square knife body 1 and the hot galvanized plate; the cutter body inner cavity 11 is communicated with the cutter body outer cavity 13 through an exhaust hole on the cutter body inner exhaust hole plate 12;
the fixed air pipe system comprises a round fixed air pipe section 15, a fixed air pipe hollow output section 16, a fixed air pipe hollow output section plug 17, a fixed air pipe air inlet 19, an air inlet connecting square pipe 20, an air inlet connecting pipe orifice flange 21 and a fixed air pipe long equidistant parallel exhaust hole 22, wherein the round fixed air pipe section 15 is as long as the square cutter body 1, the inner diameter of the pipe is generally 130mm-140mm, the pipe is transversely arranged at the center of the cutter body inner cavity 11 in the square cutter body 1, and two ends of the round fixed air pipe section 15 are respectively fixed on the cutter body end plates 2 at two ends of the square cutter body 1; two thirds of the length interval in the middle of the round fixed air pipe section 15 faces the corresponding surface of the exhaust hole plate 12 in the cutter body, and is provided with long and equidistant exhaust holes 22 which are parallel and in parallel and are used for fixing the air pipe, wherein the exhaust holes are long-strip-shaped holes, and all the exhaust holes are the same in height and are arranged equidistantly and correspond to the plate surface of the exhaust hole plate 12 in the cutter body; two ends of the circular fixed air pipe section 15 penetrate through the cutter body end plate 2 respectively and are symmetrically provided with fixed air pipe hollow output sections 16, the outer ends of the fixed air pipe hollow output sections 16 are sealed by fixed air pipe hollow output section plugs 17, and fixed air pipe air inlets 19 are formed in the fixed air pipe hollow output sections 16;
the middle position of the cutter body end plates 2 at two ends of the cutter body is sawn into round holes with the diameter consistent with that of the fixed air pipe hollow output section 16, the fixed air pipe hollow output section 16 is sleeved in the round holes, the fixed air pipe hollow output section 16 belongs to the same pipe extension of the round fixed air pipe section 15, the fixed air pipe hollow output section is arranged outside the cutter body end plates 2 and is fixedly connected with the cutter body end plates 2, and the length is about 210 mm. A square fixed air pipe air inlet 19 is arranged at the middle position right above the fixed air pipe hollow output section 16, the side length of the square fixed air pipe air inlet 19 is about 150 multiplied by 150mm, an air inlet connecting square pipe 20 is arranged above the fixed air pipe air inlet 19, the lower end of the air inlet connecting square pipe 20 is fixedly connected with the excircle of the fixed air pipe hollow output section 16, the upper part of the air inlet connecting square pipe 20 is square, the inner diameter is matched with the inner diameter of the fixed air pipe air inlet 19 consistently, an air inlet connecting pipe orifice flange 21 is arranged at the top end of the air inlet connecting square pipe 20, the air inlet connecting pipe, an air flow channel is formed by the air inlet connecting square pipe 20, the air inlet 19 of the fixed air pipe, the hollow output section 16 of the fixed air pipe, the circular fixed air pipe section 15, the long exhaust holes 22 of the fixed air pipe, which are arranged in parallel at equal intervals, the cutter body inner cavity 11, the cutter body inner exhaust hole plate 12, the cutter body outer cavity 13 and the air blowing hole 14 after butt joint;
the end part of the fixed air pipe hollow output section 16 at one side is provided with a fixed air pipe hollow output section end head 18, and the assembling method is as follows: sawing a circular hole at the central position of the plug 17 of the hollow output section of the fixed air pipe, wherein the aperture of the circular hole is matched with the inner diameter of the hollow output section 16 of the fixed air pipe, selecting a steel pipe with the outer diameter consistent with the inner diameter of the hollow output section 16 of the fixed air pipe, fixedly connecting the central hole of the plug 17 of the hollow output section of the fixed air pipe with the hollow output section 16 of the fixed air pipe, and extending the connected hollow output section 16 of the fixed air pipe out of the plug 17 of the hollow output section of the fixed air pipe;
the adjusting pipe system comprises a round air volume adjusting pipe section 23, an adjusting pipe hollow output section 24, an adjusting pipe solid output shaft section 25, an adjusting pipe solid output shaft section end 26, an adjusting pipe air inlet 27 and adjusting pipe long-shaped equidistance parallel fan-shaped air volume adjusting holes 28; the circular air volume adjusting pipe section 23 and the adjusting pipe hollow output section 24 are a circular pipe with the same diameter, and the adjusting pipe hollow output section 24 is respectively arranged at two ends of the circular air volume adjusting pipe section 23; the outer diameters of the circular air flow adjusting pipe section 23 and the adjusting pipe hollow output section 24 are respectively slightly smaller than the inner diameters of the circular fixed air pipe section 15 and the fixed air pipe hollow output section 16 and are respectively arranged in the circular fixed air pipe section 15 and the fixed air pipe hollow output section 16 in a matching manner, the outer end of one adjusting pipe hollow output section 24 is connected with the fixed air pipe hollow output section plug 17, the outer diameter of the adjusting pipe solid output shaft section 25 is slightly smaller than the inner diameter of the fixed air pipe hollow output section 16, one end of the adjusting pipe solid output shaft section 25 is fixedly butted with the end part of the adjusting pipe hollow output section 24 in the fixed air pipe hollow output section 16, the fixed air pipe hollow output section 16 and the adjusting pipe solid output shaft section 25 are sealed, and the outer end part of the adjusting pipe solid output shaft section 25 is provided with a reducing adjusting pipe solid output shaft section end;
the circular air quantity adjusting pipe section 23 is sleeved with the circular fixed air pipe section 15, the circular air quantity adjusting pipe section 23 is provided with adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes 28 which are correspondingly matched with the fixed air pipe long equidistant parallel exhaust holes 22, the number, the hole distance and the total length of the exhaust holes of the adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes 28 and the fixed air pipe long equidistant parallel exhaust holes 22 are completely the same, but the heights of the exhaust holes of the adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes 28 are different, the heights of the exhaust holes at two sides are high, the middle part is low, and the whole air quantity adjusting pipe section is arranged in a fan;
an adjusting pipe air inlet 27 is arranged at the position, corresponding to the fixed air pipe air inlet 19, right above the adjusting pipe hollow output section 24, the adjusting pipe air inlet 27 corresponds to the fixed air pipe air inlet 19 formed in the fixed air pipe hollow output section 16, and the same air inlet connecting square pipe 20 and the same air inlet connecting pipe orifice flange 21 are used together to convey air flow to the cutter body inner cavity 11 together;
the adjusting system comprises a cutter body angle adjusting arm 29, an adjusting pipe gas amount adjusting arm 30, a gas amount adjusting pointer 31 and a gas amount adjusting dial 32; an adjusting pipe gas amount adjusting arm 30 is arranged on the end head 26 of the adjusting pipe solid output shaft section, a gas amount adjusting wheel is arranged on the adjusting pipe gas amount adjusting arm 30 in the axial direction, a gas amount adjusting pointer 31 is locked on the end head 26 of the adjusting pipe solid output shaft section, and a gas amount adjusting dial 32 is attached to the end face of the cutter body end plate 2 corresponding to the gas amount adjusting pointer 31; the cutter body angle adjusting arm 29 is arranged on the fixed air pipe hollow output section 16, a cutter body angle adjusting wheel, an angle adjusting pointer and a dial are arranged in the axial direction of the cutter body angle adjusting arm 29, the cutter body angle adjusting arm 29 is connected with a known common air knife body blowing distance and blowing angle adjusting mechanism, and the distance between the blowing opening 14 and the zinc plate and the blowing angle of the blowing opening are changed by rotating the cutter body angle adjusting wheel to integrally move or rotate the air knife body.
The utility model adopts the two-way air inlet of the air inlet connecting square pipe 20 at the two ends of the air knife body, the two-channel air flow opposite input mode of the air inlet 19 of the fixed air pipe and the air inlet 27 of the adjusting pipe, and the air input is carried out to the inner cavity 11 of the knife body; the air flow sequentially flows in the following order: firstly, airflow enters an air inlet connecting square pipe 20, flows into an adjusting pipe hollow output section 24 through a fixed air pipe air inlet 19 and an adjusting pipe air inlet 27, continues to flow downstream to a circular air flow adjusting pipe section 23, is subjected to air flow adjustment through an adjusting pipe long equidistant parallel fan-shaped air flow adjusting hole 28 and a fixed air pipe long equidistant parallel exhaust hole 22 matched with the adjusting pipe long equidistant parallel fan-shaped air flow adjusting hole, is sprayed into a cutter body inner cavity 11, flows downstream into a cutter body outer cavity 13 through an exhaust hole plate 12 in the cutter body, and is sent to an air blowing port 14 to blow zinc plate zinc liquid; the air knife body is a cuboid square knife body 1, a knife lip gap formed by oppositely assembling an upper knife lip 7 and a lower knife lip 8 is an air blowing opening 14, the air blowing opening is of a slender gap structure, and the length of the air blowing opening is matched with the width of a hot galvanized plate;
adjusting the gas flow: the adjusting pipe system and the fixed air pipe system are of a sleeved structure, the fixed air pipe system is fixed when the adjusting pipe air quantity adjusting arm 30 is rotated, the adjusting pipe system monomer rotates, the fixed air pipe air inlet 19, the adjusting pipe air inlet 27 corresponding to the fixed air pipe air inlet, the fixed air pipe long equidistant parallel exhaust holes 22 and the adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes 28 corresponding to the fixed air pipe long equidistant parallel exhaust holes correspond to each other in rotation, and air quantity adjustment is performed by changing the sizes of the apertures.
The corresponding matching adjustment of the angle of the air knife and the air flow is implemented by adopting a mode of arranging an adjusting arm; the adjusting pipe solid output shaft section 25, the adjusting pipe solid output shaft section end 26, the adjusting pipe hollow output section 24 and the round air flow adjusting pipe section 23 belong to an integral sequential butt joint structure, when the adjusting pipe air flow adjusting arm 30 rotates and adjusts, the pipe sections, the shaft sections and the end are correspondingly driven to synchronously rotate, after synchronous rotation, the relative position between the adjusting pipe air inlet 27 and the fixed air pipe air inlet 19 is changed, and the change of total air inlet flow is generated; meanwhile, the relative position between the long equidistant parallel fan-shaped air quantity adjusting holes 28 of the adjusting pipe and the long equidistant parallel exhaust holes 22 of the fixed air pipe is changed to generate the change of the matching aperture, thereby realizing the adjustment of the air flow and air delivery quantity and achieving the aim of air flow adjustment. The gas flow is mastered through the indicating data of the gas flow adjusting dial 32, and the gas flow is adjusted randomly according to the gas flow requirement set in the zinc plate production and the product quality change, so that the gas flow is always in the optimal state.
At the same time of air flow adjustment, the cutter body angle adjusting arm 29 is rotated, the air knife body of the air knife is integrally moved or rotated by rotating the cutter body angle adjusting wheel through a well-known common mechanism, the distance between the air blowing opening 14 and the zinc plate and the blowing angle of the air blowing opening are changed, the air blowing distance and the air blowing angle are adjusted, and the two-way matching adjustment is carried out, so that the zinc scraping effect of the air flow is better.
Claims (2)
1. The utility model provides a hot galvanized sheet production air knife cutter body with adjustable air current which characterized in that: comprises a cutter body system, a fixed air pipe system, an adjusting system and an adjusting system;
the cutter body system comprises a square cutter body (1), a cutter body end plate (2), an upper cutter holder (3), a lower cutter holder (4), an upper adjusting strip (5), a lower adjusting strip (6), an upper cutter lip (7), a lower cutter lip (8), an upper cutter lip adjusting bolt (9), a lower cutter lip adjusting bolt (10), a cutter body inner cavity (11), a cutter body inner exhaust hole plate (12), a cutter body outer cavity (13) and an air blowing opening (14), wherein the square cutter body (1) is of a cuboid structure, and the length of the square cutter body is matched with the width of a hot galvanized plate; the cutter body inner cavity structure is characterized in that two ends of a square cutter body (1) are respectively provided with a cutter body end plate (2), two ends of the square cutter body (1) are sealed to form a cutter body inner cavity (11), one vertical face of the square cutter body (1) is provided with a cutter body inner exhaust hole plate (12), the inner side of the cutter body inner exhaust hole plate (12) is provided with the cutter body inner cavity (11), an upper cutter holder (3) is arranged above the cutter body inner exhaust hole plate (12), the upper cutter holder (3) is provided with an upper adjusting strip (5) and an upper cutter lip (7) which are arranged from inside to outside, the upper cutter lip (7) extends out to the inclined lower part of the outer face, and the upper cutter lip (7) is connected with the upper adjusting strip (5; a lower cutter holder (4) is arranged below an exhaust hole plate (12) in the cutter body, the lower cutter holder (4) is provided with a lower adjusting strip (6) and a lower cutter lip (8) which are arranged from inside to outside, the lower cutter lip (8) extends out straightly and outwards, and the lower adjusting strip (6) is connected with the lower cutter lip (8) through a lower cutter lip adjusting bolt (10); the upper knife lip (7) and the lower knife lip (8) which extend outwards are closely matched, a knife body outer cavity (13) is formed in the middle, a long and thin gap is formed at the matching position of the upper knife lip (7) and the lower knife lip (8), namely an air blowing opening (14), and the length of the air blowing opening (14) is matched with the widths of the square knife body (1) and the hot galvanized plate; the cutter body inner cavity (11) is communicated with the cutter body outer cavity (13) through an exhaust hole on the cutter body inner exhaust hole plate (12);
the fixed air pipe system comprises a round fixed air pipe section (15), a fixed air pipe hollow output section (16), a fixed air pipe hollow output section plug (17), a fixed air pipe air inlet (19), an air inlet connecting square pipe (20), an air inlet connecting pipe orifice flange (21) and fixed air pipe long-shaped exhaust holes (22) which are arranged in parallel at equal intervals, wherein the round fixed air pipe section (15) is consistent with the square cutter body (1) in length and is transversely arranged at the central position of a cutter body inner cavity (11) in the square cutter body (1), and two ends of the round fixed air pipe section (15) are respectively fixed on cutter body end plates (2) at two ends of the square cutter body (1); the corresponding surface of the round fixed air pipe section (15) facing the air exhaust hole plate (12) in the cutter body is provided with long and equidistant parallel exhaust holes (22) of the fixed air pipe, the exhaust holes are long strip-shaped holes, and all the exhaust holes are the same in height and are arranged equidistantly and correspond to the plate surface of the air exhaust hole plate (12) in the cutter body; two ends of the round fixed air pipe section (15) penetrate through the cutter body end plate (2) respectively and are symmetrically provided with fixed air pipe hollow output sections (16), the outer ends of the fixed air pipe hollow output sections (16) are sealed by fixed air pipe hollow output section plugs (17), and fixed air pipe air inlets (19) are formed in the fixed air pipe hollow output sections (16);
the adjusting pipe system comprises a round air volume adjusting pipe section (23), an adjusting pipe hollow output section (24), an adjusting pipe solid output shaft section (25), an adjusting pipe solid output shaft section end (26), an adjusting pipe air inlet (27) and adjusting pipe long-shaped equal-distance parallel fan-shaped air volume adjusting holes (28); the circular air volume adjusting pipe section (23) and the adjusting pipe hollow output section (24) are a circular pipe with the same diameter, and the adjusting pipe hollow output section (24) is respectively arranged at two ends of the circular air volume adjusting pipe section (23); the outer diameters of the circular air quantity adjusting pipe section (23) and the adjusting pipe hollow output section (24) are respectively slightly smaller than the inner diameters of the circular fixed air pipe section (15) and the fixed air pipe hollow output section (16) and are respectively arranged in the circular fixed air pipe section (15) and the fixed air pipe hollow output section (16) in a matching way, the outer end of one adjusting pipe hollow output section (24) is connected with a fixed air pipe hollow output section plug (17), the outer diameter of the adjusting pipe solid output shaft section (25) is slightly smaller than the inner diameter of the fixed air pipe hollow output section (16), one end of the adjusting pipe solid output shaft section (25) is fixedly butted with the end part of the adjusting pipe hollow output section (24) in the fixed air pipe hollow output section (16), the fixed air pipe hollow output section (16) and the adjusting pipe solid output shaft section (25) are sealed, and the outer end part of the adjusting pipe solid output shaft section (25) is provided with a reducing adjusting pipe solid output shaft section end head (26); the circular air quantity adjusting pipe section (23) is sleeved with the circular fixed air pipe section (15), the circular air quantity adjusting pipe section (23) is provided with adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes (28) which are correspondingly matched with the fixed air pipe long equidistant parallel exhaust holes (22), the number, hole distance and total length of the exhaust holes of the adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes (28) and the fixed air pipe long equidistant parallel exhaust holes (22) are completely the same, but the heights of the exhaust holes of the adjusting pipe long equidistant parallel fan-shaped air quantity adjusting holes (28) are different, the heights of the exhaust holes at two sides are high, the middle is low, and the whole is arranged in a fan shape; an adjusting pipe air inlet (27) is formed in the position, corresponding to the fixed air pipe air inlet (19), right above the adjusting pipe hollow output section (24), the adjusting pipe air inlet (27) corresponds to the fixed air pipe air inlet (19) formed in the fixed air pipe hollow output section (16), and the same air inlet connecting square pipe (20) and the same air inlet connecting pipe orifice flange (21) are used for conveying air flow to the cutter body inner cavity (11) together;
the adjusting system comprises a cutter body angle adjusting arm (29), an adjusting pipe gas flow adjusting arm (30), a gas flow adjusting pointer (31) and a gas flow adjusting dial (32); an adjusting pipe gas amount adjusting arm (30) is arranged on an end head (26) of the adjusting pipe solid output shaft section, a gas amount adjusting wheel is arranged on the adjusting pipe gas amount adjusting arm (30) in the axial direction, a gas amount adjusting pointer (31) is locked on the end head (26) of the adjusting pipe solid output shaft section, and a gas amount adjusting dial (32) is attached to the end face of the cutter body end plate (2) corresponding to the gas amount adjusting pointer (31); the air knife is characterized in that the knife body angle adjusting arm (29) is arranged on the fixed air pipe hollow output section (16), a knife body angle adjusting wheel, an angle adjusting pointer and a dial scale are axially arranged on the knife body angle adjusting arm (29), the knife body angle adjusting arm (29) is connected with the air knife body blowing distance and the blowing angle adjusting mechanism of the air knife, and the distance between the blowing opening (14) and the zinc plate and the blowing angle of the blowing opening are changed by rotating the knife body angle adjusting wheel to integrally move or rotate the air knife body of the air knife.
2. The air knife body for producing the air flow adjustable hot galvanized plate according to claim 1, characterized in that a round hole with the same diameter as the fixed air pipe hollow output section (16) is sawn at the middle position of the knife body end plate (2) at the two ends of the knife body, the fixed air pipe hollow output section (16) is sleeved in the round hole, the fixed air pipe hollow output section (16) belongs to the same pipe extension of the round fixed air pipe section (15), is arranged outside the knife body end plate (2) and is fixedly connected with the knife body end plate (2), a square fixed air pipe air inlet (19) is arranged at the middle position right above the fixed air pipe hollow output section (16), an air inlet connecting square pipe (20) is arranged above the fixed air pipe air inlet (19), the lower end of the air inlet connecting square pipe (20) is fixedly connected with the excircle of the fixed air pipe hollow output section (16), the upper part of the air inlet connecting square, the inner diameter is consistent with the inner diameter matching of a fixed air pipe air inlet (19), an air inlet connecting pipe orifice flange (21) is arranged at the top end of an air inlet connecting square pipe (20), the air inlet connecting pipe orifice flange (21) is in butt joint with an air knife girder air supply pipe, the air inlet connecting square pipe (20) is abutted after butt joint, the fixed air pipe air inlet (19), a fixed air pipe hollow output section (16), a circular fixed air pipe section (15), a fixed air pipe long equidistant parallel exhaust hole (22) and a cutter body inner cavity (11), an air exhaust hole plate (12) in the cutter body, a cutter body outer cavity (13) and an air blowing hole (14) form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021729835.8U CN212770915U (en) | 2020-08-19 | 2020-08-19 | Air knife body for air flow adjustable hot galvanized plate production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021729835.8U CN212770915U (en) | 2020-08-19 | 2020-08-19 | Air knife body for air flow adjustable hot galvanized plate production |
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| CN212770915U true CN212770915U (en) | 2021-03-23 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111962000A (en) * | 2020-08-19 | 2020-11-20 | 唐山市佳冠实业有限公司 | Air knife body for air flow adjustable hot-dip galvanized plate production and use method |
| CN115287571A (en) * | 2022-09-29 | 2022-11-04 | 如皋昌哲科技有限公司 | Hot galvanizing post-treatment equipment |
-
2020
- 2020-08-19 CN CN202021729835.8U patent/CN212770915U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111962000A (en) * | 2020-08-19 | 2020-11-20 | 唐山市佳冠实业有限公司 | Air knife body for air flow adjustable hot-dip galvanized plate production and use method |
| CN115287571A (en) * | 2022-09-29 | 2022-11-04 | 如皋昌哲科技有限公司 | Hot galvanizing post-treatment equipment |
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